Amazone Profihopper 1500 SmartLine Operating Instructions Manual Download Page 1

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Operating instructions

MG6399-EN-II | D.1 | 11.03.2020

Self-propelled mower

Profihopper 1500 SmartLine

Original operating instructions

Summary of Contents for Profihopper 1500 SmartLine

Page 1: ...Operating instructions MG6399 EN II D 1 11 03 2020 Self propelled mower Profihopper 1500 SmartLine Original operating instructions ...

Page 2: ...Please insert the identification data of the implement The identification data are arranged on the rating plate ...

Page 3: ...3 4 Rating plate and CE mark 27 3 5 Warning symbols 28 3 5 1 Positions of the warning symbols 28 3 5 2 Layout of the warning symbols 29 3 5 3 Description of the warning symbols 30 3 6 Other information on the implement 33 3 6 1 Lubrication point labels 33 3 6 2 Sound power level label 34 3 6 3 Maintenance overview 34 3 7 Functioning of the machine 35 3 8 Deluxe driver s seat 35 3 9 Primo XL driver...

Page 4: ...Opening and closing the rotor protective cover 62 5 6 1 Opening the rotor protective cover 62 5 6 2 Closing the rotor protective cover 64 5 7 Opening and closing the radiator cover 65 5 7 1 Opening the radiator cover 65 5 7 2 Closing the radiator cover 65 5 8 Opening and closing the electrical system maintenance flap 66 5 8 1 Opening the electrical system maintenance flap 66 5 8 2 Closing the elec...

Page 5: ... the lighting for road travel 96 7 2 11 Actuating the horn 97 7 2 12 Using the hazard warning lights 97 7 3 Using the implement 97 7 3 1 Starting mowing 97 7 3 2 Stopping mowing 98 7 3 3 Mulching 99 7 3 4 Scarifying 99 7 4 Emptying the grass collector 100 7 4 1 Emptying the grass collector close to the ground 100 7 4 2 High tip emptying the grass collector 100 7 5 Setting the Info display 102 7 5 ...

Page 6: ...ng the machine onto a transport vehicle 134 9 3 Lashing the machine 134 9 4 Towing the machine 135 10 Parking the machine 137 10 1 Parking the implement after operation 137 10 2 Preparing the machine for longer periods of standstill or overwintering 137 11 Appendix 139 11 1 Bolt tightening torques 139 11 2 Other applicable documents 140 12 Indexes 141 12 1 GLOSSARY 141 12 2 INDEX 142 TABLE OF CONT...

Page 7: ...rved before initial operation of the implement 2 Before starting work also read and observe each section of the operating manual 3 Keep the operating manual available 4 Hand over the operating manual to the subsequent user 1 2 Diagrams 1 2 1 Warnings and signal words Warnings are marked with a vertical bar with a triangular safety symbol and the signal word The signal words DANGER WARNING or CAUTI...

Page 8: ...uries 1 2 2 Further instructions IMPORTANT Indicates a risk for damage to the implement ENVIRONMENTAL INFORMATION Indicates a risk for environmental damage NOTE Indicates application tips and instructions for optimal use 1 2 3 Instructions Numbered instructions Actions that have to be performed in a specific sequence are represented as numbered instructions CMS T 00002416 A 1 CMS T 00000473 B 1 CM...

Page 9: ...1 2 Instruction 2 1 2 3 2 Alternative instructions Alternative instructions are introduced with the word or Example 1 Instruction 1 or Alternative instruction 2 Instruction 2 Instructions with only one action Instructions with only one action are not numbered but rather shown with a arrow Example Instruction CMS T 005678 B 1 CMS T 00000110 B 1 CMS T 005211 C 1 1 About this operating manual Diagram...

Page 10: ...ts A list of other applicable documents can be found in the Appendix 1 4 Your opinion is important Dear reader our operating manuals are updated regularly Your suggestions for improvement help us to create ever more user friendly operating manuals Please send us your suggestions by post fax or email AMAZONEN WERKE H Dreyer GmbH Co KG Technische Redaktion Postfach 51 D 49202 Hasbergen Fax 49 0 5405...

Page 11: ...ed in the section Personnel qualification The operating manual is part of the machine The machine is solely intended for use in compliance with this operating manual Uses of the machine that are not described in this operating manual can lead to serious personal injuries or even death and to machine and material damage The applicable accident prevention regulations as well as generally accepted sa...

Page 12: ...ing operation The person head understood the operating manual and can implement the information that is conveyed in the operating manual The person must be familiar with safe driving of vehicles For road travel the person knows the relevant road traffic regulations and has the prescribed driving permit Qualification levels For working with the machine the following qualification levels are provide...

Page 13: ...mers with higher education or training from a technical college Farmers by experience e g with an inherited farm or comprehensive practical knowledge Contractors who work by order of municipalities Activity example Safety training for communal equipment or agricultural helpers Communal equipment and agricultural helpers Communal equipment and agricultural helpers use machines by order of a skilled...

Page 14: ...passengers Do not let anybody ride on the machine Do not let anybody climb onto the driving machine 2 2 1 3 Danger for children Danger for children Children cannot assess dangerous situations and can behave unpredictably As a result children are at a higher risk Keep children away When you drive out or actuate machine movements make sure that there are no children in the danger area CMS T 00002530...

Page 15: ...e machine according to this operating manual Perform all maintenance work at the prescribed maintenance intervals Danger due to damage to the machine Damage to the machine can impede the operational safety of the machine and cause accidents This can result in serious injury or death Secure the tractor and machine Eliminate the causes for damage immediately e g coarse dirt or loose bolts Fix the da...

Page 16: ...e equipment is functional If protective equipment is missing or damaged machine parts can cause serious personal injury or even death Replace damaged protective equipment Before using the machine install any protective equipment that was removed and put them in protective position If you are not sure if all of the protective equipment is properly installed and functional have the protective equipm...

Page 17: ...it ready Use only protective equipment that is in proper condition and offers effective protection Adjust the personal protective equipment to the person e g the size Observe the manufacturer s instructions regarding operating materials and cleaning agents Wear suitable clothing Loosely worn clothing increases the risk of getting caught or entangled on rotating parts and getting stuck on protrudin...

Page 18: ...nded warning symbols on spare parts 2 2 2 Knowing and preventing dangers 2 2 2 1 Safety hazards on the machine Danger due to machine parts still running When the drives are switched off machine parts can continue running and cause serious personal injury or death Before approaching the machine wait until any machine parts that are still running have come to a stop Only touch machine parts that are...

Page 19: ...njuries If you suspect damage on a pressure system have the pressure system checked by a qualified specialist workshop Never look for leaks with your bare hands Keep your body and face away from leaks If liquids penetrate the body immediately consult a physician and have the liquid removed from the body as quickly as possible 2 Safety and responsibility Basic safety instructions MG6399 EN II D 1 1...

Page 20: ...rsonal injury or death Keep people out of the danger area of the machine Only switch on engines and drives when there is nobody standing in the danger area If people enter the danger area immediately switch off the engines and drives Only move the machine if there is nobody standing in the danger area If you want to move the cutting deck from transport position to working position or vice versa di...

Page 21: ...d playing children Before you leave the machine shutdown the machine Secure the machine Parking the machine safely The parked machine can tip over People can be crushed and killed Only park the machine on stable and even ground Before you adjust maintain or clean the machine secure the machine Preparing the machine for road travel If the machine is not properly prepared for road travel it can resu...

Page 22: ...d extensions performed only by a qualified specialist workshop When making design changes observe the permissible axle loads drawbar loads and total weights of the machine To ensure that the operating permit remains valid in accordance with national and international regulations use only conversion parts spare parts and special equipment approved by AMAZONE 2 2 4 2 Work on the machine Only work on...

Page 23: ...nly be performed by a qualified specialist workshop Never perform welding drilling sawing grinding and cutting work on the frame or running gear Never modify safety related machine parts Never drill out existing holes Raised machine parts and loads Raised loads can fall down Hydraulically raised implements and machine parts can descend unintentionally and crush or kill people Never linger under ra...

Page 24: ...mponents If you have doubts as to whether a component can be welded ask a qualified specialist workshop Disconnect the battery before welding on the machine Be careful when performing welding work close to electric and hydraulic parts plastic parts and pressure accumulators The parts can be damaged endanger people or cause accidents 2 2 4 3 Operating materials Unsuitable operating materials Operat...

Page 25: ...rly dispose of empty containers and collected operating materials Observe the instructions of the operating material manufacturer 2 2 4 4 Special equipment and spare parts Special equipment and spare parts Special equipment and spare parts that do not meet AMAZONE requirements can impede the operational safety of the machine and cause accidents Only use original parts or parts that meet AMAZONE re...

Page 26: ...ower any raised machine parts Relieve pressure in the hydraulic lines by actuating the operating devices If it is necessary to go under the machine or components Before starting to work secure the raised machine or components mechanically against lowering Otherwise the machine or components can slowly descend unnoticed and crush people Switch off the engine Actuate the parking brake of the machine...

Page 27: ...e without using the intended access steps can slip fall and suffer severe injury Use only the intended access steps Dirt as well operating materials can impede walking safety and stability Always keep steps and platforms clean and in proper condition so that safe stepping and standing is ensured Never climb onto the machine when it is in motion Climb up and down facing the machine When climbing up...

Page 28: ...Product description 3 3 1 Implement overview CMS I 00002232 CMS T 00002402 B 1 CMS T 00002409 B 1 3 Product description MG6399 EN II D 1 11 03 2020 22 ...

Page 29: ...fety switch Position of the safety switch Task Safety switch on the engine Switches the cutting deck off if the engine temperature exceeds 110 C Safety switch on the driver s seat Switches the engine off when the driver s seat is not occupied and the parking brake is not applied Switches the engine off if the driver s seat is not occupied and the cutting deck is still switched on Safety switch on ...

Page 30: ...earing his seat belt To be able to drive under obstacles the roll over protection can be folded down 1 CMS I 00002239 3 3 3 Warning beacon The warning beacon 1 signalises the surrounding area of potential hazards when standing in the danger area When driving on roads the warning beacon signalises other road users of an obstruction due to a slow vehicle 1 CMS I 00002238 CMS T 00002414 A 1 CMS T 000...

Page 31: ... engine or to remove blockages in the auger The grass collector locking devices 1 are located on the left and right side The grass collector locking devices prevent the raised grass collector from accidentally lowering 1 CMS I 00002236 1 Grass collector is locked 2 Grass collector is unlocked 1 2 CMS I 00001022 CMS T 00002418 A 1 CMS T 00002422 B 1 3 Product description Protective equipment MG6399...

Page 32: ...Rotor protective cover The rotor protective cover 1 prevents injury from the rotor The rotor protective cover completely covers the rotor 1 CMS I 00002234 3 3 8 Chain guard The chain guard 1 protects against foreign objects that are ejected to the front by the active rotor 1 CMS I 00002233 CMS T 00002420 B 1 CMS T 00002421 B 1 CMS T 00002417 A 1 3 Product description Protective equipment MG6399 EN...

Page 33: ...0 The rating plate specifies Vehicle ID no Machine ID no Product name Basic weight in kg Permissible front axle load in kg Permissible rear axle load in kg Permissible system pressure in bar Permissible total weight in kg Factory Model year CMS I 00001058 CE mark with year of construction CMS I 00000512 CMS T 00004429 A 1 3 Product description Rating plate and CE mark MG6399 EN II D 1 11 03 2020 2...

Page 34: ...3 5 Warning symbols 3 5 1 Positions of the warning symbols CMS I 00002250 CMS T 00002408 B 1 CMS T 00001182 B 1 3 Product description Warning symbols MG6399 EN II D 1 11 03 2020 28 ...

Page 35: ...re are permanent or unexpected dangers A warning symbol consists of two fields Field 1 shows the following A pictogram depicting the danger area surrounded by triangular safety symbol The order number Field 2 shows a pictogram depicting how to avoid the danger 1 2 CMS I 00000416 CMS T 000141 C 1 3 Product description Warning symbols MG6399 EN II D 1 11 03 2020 29 ...

Page 36: ... area As long as engine of the tractor or machine is running do not remove any protective equipment Make sure that there is nobody standing in the danger area CMS I 00000419 MD 079 Danger due to ejected material As long as engine of the tractor or machine is running stay away from the danger area Make sure that there is nobody standing in the danger area CMS I 000076 MD 087 Danger due to cutting a...

Page 37: ...y attach the lifting gear at the marked positions CMS I 000089 MD 101 Risk of accidents due to improperly attached lifting equipment Only attach the lifting equipment at the marked positions CMS I 00002252 MD 102 Risk due to unintentional starting and rolling away of the machine Before performing any work secure the implement against unintentional starting and rolling away CMS I 00002253 3 Product...

Page 38: ... of accident and machine damage during transport due to improperly secured machine Only attach the lashing belts at the marked lashing positions for transporting the machine CMS I 00000450 MD 171 Risk of crushing due to the lifted hopper Before moving the hopper make sure that there is nobody standing in the danger area CMS I 00000469 3 Product description Warning symbols MG6399 EN II D 1 11 03 20...

Page 39: ...ver protection Secure the roll over protection Put on your seat belt When the roll over protection is folded down do not put on your seat belt 2 1 1 2 MD244 max 26 CMS I 00002441 3 6 Other information on the implement 3 6 1 Lubrication point labels Marks a lubrication point on the implement CMS I 00002270 CMS T 00002404 B 1 CMS T 00003336 A 1 3 Product description Other information on the implemen...

Page 40: ...5 dB CMS I 00000445 3 6 3 Maintenance overview Provides an overview of the maintenance work and maintenance intervals CMS I 00002739 CMS T 00003337 A 1 CMS T 00003724 A 1 3 Product description Other information on the implement MG6399 EN II D 1 11 03 2020 34 ...

Page 41: ...r 2 The cross auger 2 conveys the clippings to the middle The feed auger 3 picks up the clippings and transports them to the grass collector 4 CMS I 00002258 3 8 Deluxe driver s seat Compared to the standard driver s seat the Deluxe driver s seat is additionally equipped with an air suspension and a heater CMS I 00002273 CMS T 00002432 A 1 CMS T 00002436 B 1 3 Product description Functioning of th...

Page 42: ... Lighting and identification for road travel Lighting for road travel to the rear 1 Rear lights brake lights and turn indicators 2 Licence plate lighting CMS I 00002274 Lighting for road travel to the front 1 Parking lights dipped headlights full beam headlights and turn indicators CMS I 00002275 CMS T 00002839 B 1 CMS T 00002407 A 1 3 Product description Primo XL driver s seat MG6399 EN II D 1 11...

Page 43: ...ailer is supplied with power from the socket 2 CMS I 00002390 3 12 Exterior rearview mirror The exterior rearview mirrors 1 are only available in conjunction with the lighting CMS I 00002272 CMS T 00002841 B 1 CMS T 00002437 A 1 3 Product description Trailer hitch MG6399 EN II D 1 11 03 2020 37 ...

Page 44: ...d reverse gear CMS I 00002269 3 13 2 Diesel engine The diesel engine 1 drives the cutting deck and the hydraulic pumps The diesel engine is installed in the middle of the machine Thanks to modern exhaust gas treatment with recirculation and diesel particle filters no diesel exhaust fluid DEF is required CMS I 00002259 CMS T 00002453 B 1 CMS T 00002447 B 1 CMS T 00002448 A 1 3 Product description D...

Page 45: ...under dry and wet conditions CMS I 00000998 3 14 1 2 Flail blade short H60 The short flail blade H60 is only used in combination with the scarifying blades In this combination the blades are suitable for scarifying and collecting under dry and wet conditions CMS I 00000997 CMS T 00002449 A 1 CMS T 00002405 A 1 CMS T 00001190 A 1 CMS T 00002840 A 1 CMS T 00001192 A 1 3 Product description Cutting d...

Page 46: ...mptying High tip emptying at up to 2 50 m enables rapid emptying on an HGV or trailer CMS I 00002904 3 16 Steps and stepping areas As a climbing aid to the driver s seat there are anti slip areas 1 on the cutting deck Except for these areas only the footwell area 2 can be walked on CMS I 00002261 CMS T 00001193 A 1 CMS T 00003081 B 1 CMS T 00002454 A 1 3 Product description High tip emptying MG639...

Page 47: ...ls The steering wheel 1 with steering knob enable comfortable one handed steering CMS I 00002264 3 17 2 Operating levers and operating buttons CMS I 00002262 CMS T 00002439 B 1 CMS T 00002455 A 1 CMS T 00002456 A 1 3 Product description Control elements MG6399 EN II D 1 11 03 2020 41 ...

Page 48: ...tton for cruise control 3 17 3 Hazard warning light The operating button 1 for the hazard warning light is located on the left of the steering column When the hazard warning light is switched on the operating button flashes and both control lamps of the direction indicator on the dashboard The operating button is only equipped on machines with lighting CMS I 00002265 3 17 4 Accelerator pedal and b...

Page 49: ...The crank is stored and fastened in the bracket 2 on the cutting deck CMS I 00002311 3 18 Dashboard 3 18 1 Fuel indicator The fuel indicator 1 shows the current fill level of the fuel tank If the warning lamp 2 lights up the reserve of the fuel tank has been reached CMS I 00002267 CMS T 00002517 B 1 CMS T 00002440 B 1 CMS T 00002458 A 1 3 Product description Dashboard MG6399 EN II D 1 11 03 2020 4...

Page 50: ...d warning lamps CMS I 00002307 The control lamps and warning lamps indicate warnings faults or active functions Some control lamps and warning lamps light up when the ignition is switched on and must be turned off when the engine is running or while driving The description of the warning lamps and the possible remedies can be found in the Faults section CMS T 00002461 A 1 CMS T 00002459 B 1 3 Prod...

Page 51: ...s up when the grass collector is raised Maintenance control lamp Lights up when maintenance is due Warning lamp for battery voltage Lights up when the battery voltage is too low Control lamp for parking brake Lights up when the parking brake is active Fault warning lamp Lights up when there is a fault Warning lamp for hydraulic oil level Lights up when the hydraulic oil level is too low Warning la...

Page 52: ...de and job mode 1 Current engine speed 2 Current time 3 Utilisation of the diesel engine in percent 4 Time display for the current assignment 5 Total operating hours counter 1 2 3 4 5 CMS I 00002297 3 18 5 2 Job mode When the machine is being used the normal mode is the standard display mode It is possible to toggle between normal mode and job mode CMS T 00002463 B 1 CMS T 00003066 B 1 CMS T 00002...

Page 53: ...f there is a fault on the machine message mode is activated The cause of the fault will be displayed on the Info display The error message cannot be deleted The error message disappears automatically as soon as the error is fixed You can find more information on the individual faults in the Eliminating faults section 1 Error message as text 2 Symbol for the error message 3 Counter reading at the t...

Page 54: ...reset Engine oil pressure 1850 0 h Error 6273 1 3 4 2 CMS I 00002428 3 19 Key Ignition key 1 to start and switch off the machine Key 2 to open the seat carrier and the toolbox beside the driver s seat Special key 3 to open the protective lid on the belt drive guard and the side cover in front of the radiator NOTE Lost keys can be reordered from AMAZONE by indicating the vehicle ID no CMS I 0000236...

Page 55: ...stem works automatically The air current of the main fan 1 is intermittently interrupted and the additional cleaning fan 2 reverses the air current The air current removes plant residues and dust from the grille CMS I 00002299 Afterwards the cleaning fan 2 is switched off again and the main fan 1 is switched on The air current can then optimally reach the radiator again CMS I 00002298 CMS T 000017...

Page 56: ...CMS I 00002305 Designation Designation Profihopper 1500 L Total length 3415 mm H1 Total height 2185 mm H2 Height 1868 mm H3 Ground clearance 135 mm CMS T 00003082 B 1 CMS T 00003084 B 1 4 Technical data MG6399 EN II D 1 11 03 2020 50 ...

Page 57: ...ad 750 kg Maximum drawbar load trailer hitch 75 kg Maximum permissible D value 6 kN 4 4 Engine Engine type Yanmar 4TNV 88 diesel engine Number of cylinders 4 Cubic capacity 2190 ccm Power 34 kW or 45 6 HP Cooling Water cooled Engine oil fill quantity 7 0 l Engine oil viscosity SAE 15W 40 API CJ 4 ACEA E6 CMS T 00003085 B 1 CMS T 00003086 A 1 CMS T 00003087 B 1 CMS T 00003089 B 1 CMS T 00003090 B 1...

Page 58: ...nk volume 50 l Reserve When the reserve lamp lights up on the fuel indicator the remaining working time is 15 minutes 4 6 2 Hydraulic oil tank Tank volume 23 l Oil designation DIN 51524 HVLP 68 4 7 Grass collector volume 1100 l CMS T 00003091 B 1 CMS T 00003092 B 1 CMS T 00003093 B 1 CMS T 00003094 B 1 CMS T 00003095 B 1 CMS T 00003096 B 1 CMS T 00003106 A 1 4 Technical data Speed MG6399 EN II D 1...

Page 59: ...ing blades Quantity 44 pairs 44 pairs 44 units 44 pairs 44 units 4 9 Tyres 4 9 1 Tyre dimensions Tyres Dimensions Front tyres 24 x 12 00 12 6PR 24 x 12 00 12 8PR Rear tyres 20 x 10 00 10 6PR Cutting deck support wheels 8 x 3 00 4 4PR 4 9 2 Tyre inflation pressure Tyres Pressure Front tyres 1 5 bar Rear tyres 1 5 bar Cutting deck support wheels 1 5 bar CMS T 00003097 B 1 CMS T 00003098 B 1 CMS T 00...

Page 60: ...ISO 5395 1 Left 0 9 m s2 with an uncertainty figure of K 0 17 Right 0 85 m s2 with an uncertainty figure of K 0 16 Whole body vibrations measured according to DIN EN ISO 12096 and DIN EN ISO 5395 1 0 81 m s2 with an uncertainty figure of K 0 16 4 12 Permitted slopes Across the slope On left in direction of travel max 26 On right in direction of travel max 26 Up the slope and down the slope Up the ...

Page 61: ...tor hood The grass collector hood can be opened manually to empty the grass collector manually when it is overfilled 1 Pull the safety hook 1 to the front 2 Take out the crank 2 CMS I 00002314 CMS T 00002855 B 1 CMS T 00004125 A 1 CMS T 00004126 A 1 5 Practical routines MG6399 EN II D 1 11 03 2020 55 ...

Page 62: ...he hood in the open position 1 2 3 CMS I 00003048 5 1 2 Closing the grass collector hood 1 Close the grass collector hood 1 by hand 2 To lock the grass collector hood press the hooks 2 on the right and left forwards with the crank 3 3 Check that the hood is properly locked 2 3 1 CMS I 00003049 CMS T 00004127 A 1 5 Practical routines Opening and closing the grass collector hood MG6399 EN II D 1 11 ...

Page 63: ...lter with water separator Cutting deck transmission V belt Maintenance flap for access to the coolant tank Threaded cartridge with documents and aids under the seat carrier WARNING Risk of injury due to defective gas springs If the seat carrier is open check the hold of the seat carrier Support the seat carrier only using the gas spring Replace defective gas springs immediately CMS I 00002356 CMS ...

Page 64: ...ng the seat carrier 1 To close the seat carrier pull the seat carrier down using the handle 1 and allow the locking mechanism to engage 2 Pull out the key 2 3 Check that the seat carrier is properly locked CMS I 00002444 5 3 Opening the toolbox The following objects can be stored in the toolbox Spare blades Tools Cleaning cloths Gloves Objects of similar size CMS T 00002854 A 1 CMS T 00002621 A 1 ...

Page 65: ...protective cap 1 5 Check that the toolbox 3 is properly locked CMS I 00002359 5 5 Opening and closing the engine cover 5 5 1 Opening the engine cover WARNING Risk of tipping when the grass collector is raised Only raise the grass collector on stable and level ground Never raise the grass collector on slopes or inclines CMS T 00002948 A 1 CMS T 00002857 B 1 CMS T 00002622 B 1 5 Practical routines C...

Page 66: ...ernator Diesel particle filter and exhaust gas system 1 Bring the machine to a standstill 2 Completely raise the grass collector by pressing the button The buzzer sounds and the control lamp lights up CMS I 00002380 3 To secure the grass collector against uncontrolled lowering turn the ball valve 1 on the left and right side to position 2 4 Switch off the engine 5 Apply the parking brake CMS I 000...

Page 67: ...ring holds the engine cover in the open position CMS I 00002351 5 5 2 Closing the engine cover 1 Swivel the engine cover 2 completely down 2 Turn the locking mechanism 1 to the right The engine cover is locked 3 Check that the engine cover is securely locked CMS I 00002351 4 To release the locking mechanism of the grass collector turn the ball valve 1 on the left and right side to position 2 CMS I...

Page 68: ...tor is completely lowered CMS I 00002379 5 6 Opening and closing the rotor protective cover 5 6 1 Opening the rotor protective cover Through the rotor protective cover the following components can be accessed Rotor Cutting blades and blade mounts Cross auger Installation option for mulch flap WARNING Rotor still running Risk of drawing in and cutting injuries As long as the rotor and cutting tools...

Page 69: ...6 Open the rotor protective cover 1 using the handle 2 CAUTION Risk of crushing due to incorrectly secured rotor protective cover If the rope is damaged replace the rope immediately Only use the rope to secure the rotor protective cover 7 Hook the rope 3 onto the hook 4 The rotor protective cover is locked when in the open position CMS I 00002352 5 Practical routines Opening and closing the rotor ...

Page 70: ... crank 2 by 90 to the right The rotor protective cover is locked 5 Check that the rotor protective cover is properly locked CMS I 00002355 6 Push the crank 1 down into the bracket using the handle 2 until the safety clip 3 engages 7 Check that the crank is properly locked CMS I 00002315 CMS T 00002860 B 1 5 Practical routines Opening and closing the rotor protective cover MG6399 EN II D 1 11 03 20...

Page 71: ...over is unlocked 3 Open the radiator cover 3 by hand with help of the gas spring The gas spring holds the radiator cover in the open position CMS I 00002348 5 7 2 Closing the radiator cover 1 Close the radiator cover by hand 2 Press the radiator cover into the locking mechanism When the locking mechanism engages audibly the radiator cover is locked 3 Check that the cover is properly locked CMS T 0...

Page 72: ...electrical system maintenance flap 2 to the front on the driver s seat CMS I 00002358 5 8 2 Closing the electrical system maintenance flap 1 Fold the electrical system maintenance flap 2 to the rear 2 Turn the locking mechanism 1 to the right The locking mechanisms perceptibly grip into the counter piece 3 Check that the electrical system maintenance flap is properly locked and firmly seated 4 Fol...

Page 73: ...lever 1 outwards 2 Push the seat into the desired position 3 Let go of the lever The lever engages perceptibly and audibly The seat is locked in the set position 4 Check that the seat is firmly locked 1 CMS I 00002341 CMS T 00003056 B 1 CMS T 00002533 B 1 CMS T 00002552 B 1 6 Preparing the machine MG6399 EN II D 1 11 03 2020 67 ...

Page 74: ...ld the backrest completely to the front 1 CMS I 00002342 6 1 3 Adjusting the seat suspension The suspension of the standard driver s seat can be set to soft or hard 1 Swivel the lever 1 to the front 2 To set the seat suspension to soft swivel the lever to the right or To set the seat suspension to hard swivel the lever to the left 3 Swivel the lever back towards the seat 1 2 3 CMS I 00002343 CMS T...

Page 75: ...own it stops at the previously set slanted position 1 1 CMS I 00002339 6 1 5 Adjusting the headrest To adjust the height of the headrest 1 pull out or push in the headrest over the perceptible increments To remove the headrest Pull the headrest out with a jerk beyond the top end stop 1 CMS I 00002340 CMS T 00002548 B 1 CMS T 00002586 B 1 6 Preparing the machine Adjusting the standard driver s seat...

Page 76: ...2 Adjusting the backrest 1 Pull the lever 1 up and hold it 2 Move the backrest to the desired position 3 Let go of the lever The lever engages perceptibly and audibly The backrest is locked in the desired position 4 To fold the backrest completely to the front Fold up the armrests 5 Pull on the lever and hold it 6 Fold the backrest completely to the front 1 CMS I 00002337 CMS T 00002551 B 1 CMS T ...

Page 77: ...rrow 2 is positioned within the middle transparent area the driver s weight is correctly set 1 2 CMS I 00002333 6 2 4 Adjusting the armrests The slant of the armrests can be adjusted using the hand wheel 1 To raise the armrest turn the hand wheel outwards or To lower the armrest turn the hand wheel inwards NOTE When the armrest is folded down it stops at the previously set slanted position 1 CMS I...

Page 78: ...m protrusion at the bottom To adjust the extent of the protrusion in the top area of the backrest cushion turn the hand wheel 1 up To adjust the extent of the protrusion in the bottom area of the backrest cushion turn the hand wheel down 1 CMS I 00002336 6 2 7 Seat heater Position 0 Seat heater off Position 1 Seat heater on With the 1 switch the seat heater can be switched on or off 1 0 CMS I 0000...

Page 79: ...2 Adjusting the backrest 1 Pull the lever 1 up and hold it 2 Move the backrest to the desired position 3 Let go of the lever The lever engages perceptibly and audibly The backrest is locked in the desired position 4 To fold the backrest completely to the front Fold up the armrests 5 Pull on the lever and hold it 6 Fold the backrest completely to the front 1 CMS I 00002337 CMS T 00003068 B 1 CMS T ...

Page 80: ...row 2 is positioned within the middle transparent area the driver s weight is correctly set 1 2 CMS I 00002333 6 3 4 Adjusting the armrests The slant of the armrests can be adjusted using the hand wheel 1 To raise the armrest turn the hand wheel outwards or To lower the armrest turn the hand wheel inwards NOTE When the armrest is folded down it stops at the previously set slanted position 1 CMS I ...

Page 81: ... protrusion at the bottom To adjust the extent of the protrusion in the top area of the backrest cushion turn the hand wheel 1 up To adjust the extent of the protrusion in the bottom area of the backrest cushion turn the hand wheel down 1 CMS I 00002336 6 3 7 Seat heater Position 0 Seat heater off Position 1 Seat heater on With the 1 switch the seat heater can be switched on or off 1 0 CMS I 00002...

Page 82: ...justing the armrest with control panel 1 Release the lever 1 2 Swivel the control panel 2 to the desired position 3 Tighten the lever CMS I 00002330 4 Loosen the locking bolt 1 5 Push the armrest 2 forward or back 6 Tighten the locking bolt CMS I 00002329 CMS T 00002852 B 1 CMS T 00002550 B 1 6 Preparing the machine Adjusting the armrest with control panel MG6399 EN II D 1 11 03 2020 76 ...

Page 83: ...oosen the clamping lever 1 2 Swivel the steering column 2 in the desired position 3 Tighten the clamping lever CMS I 00002325 6 6 Checking the oil level 1 Open the radiator cover 1 2 Pull out the dipstick 2 CMS I 00002317 CMS T 00002534 A 1 CMS T 00002540 B 1 6 Preparing the machine Adjusting the steering column MG6399 EN II D 1 11 03 2020 77 ...

Page 84: ...e to escaping oil Collect any escaping oil Dispose of oil removal material in an environmentally friendly manner 2 Open the sealing cap 1 3 Fill up the engine oil 4 Check the engine oil level 5 Close the sealing cap 6 Close the engine cover CMS I 00002414 6 8 Checking the hydraulic oil level 1 Completely lower the grass collector 2 Raise the cutting deck completely CMS T 00002611 A 1 CMS T 0000254...

Page 85: ...ng the hydraulic oil 1 Open the radiator cover 2 Refill the hydraulic oil through the filling screw 1 3 Check the hydraulic oil level 4 Close the radiator cover CMS I 00002437 6 10 Checking the fill level of the diesel fuel tank 1 Switch on the ignition 2 Check the fill level on the fuel indicator 1 3 If the pointer is in the red area or the warning lamp 2 lights up refill diesel fuel CMS I 000022...

Page 86: ...the area around the filler neck 3 Screw the sealing cap open 4 Fill in diesel fuel 5 Screw the sealing cap closed CMS I 00002328 6 12 Checking the tyre inflation pressure NOTE The required tyre inflation pressures can be found in the Technical Data Deviating tyre inflation pressures have a negative effect on the driving behaviour 1 Check the tyre inflation pressure on all 6 tyres 2 Correct the tyr...

Page 87: ...ck the wear on the blade mounts 1 5 If the wear limit of 6 mm is undercut in the mounting area replace the blade mount 6 Check the bolted connections on the blade mounts for firm seating 7 Close the rotor protective cover CMS I 00002443 6 14 Selecting the blades Depending on the application area the rotor must be equipped with the right blades The following table shows which equipment should be us...

Page 88: ...ourse maintenance Park maintenance Public park maintenance Mowing and collecting under wet conditions Leaf collection Scarifying Scarifying on golf courses and turf Combing out grass e g in addition to the cylinder mower Paddock maintenance Required number of blades 44 pairs 44 units 44 units 44 pairs 44 units 44 pairs 44 units Very good results Equip the rotor with the blades for the correspondin...

Page 89: ...tallation Imbalance on the rotor and machine vibrations Select the blades appropriately for the application area Always equip the rotor with the specified number of blades Install the blades in the proper installation position Pay attention to the wear limits Replace worn blades 2 Swivel the blade 1 towards the pointed area 2 of the mount 3 Turn the blade by 90 and take it out with the open side o...

Page 90: ...ctive cover 4 CMS I 00002376 4 Insert the mulch flap 1 in the cutting deck 5 Hook the lugs 2 on both sides onto the bolts 3 6 Swivel the mulch flap to the front until the mulch flap is resting at the rear The mulch flap is installed and prevents transport of mowed material to the auger The mowed material is chopped and distributed on the ground 7 Close the rotor protective cover CMS I 00002377 6 1...

Page 91: ...ion 8 Check that the mulch flap is securely fastened CMS I 00002378 6 18 Adjusting the cutting height 1 Pull the locking mechanism 1 on the bracket towards the front 2 Take out the crank 2 CMS I 00002314 3 Push the crank 1 onto the setting screw 4 To adjust the cutting height Turn the crank to the left or right The set cutting height is shown on the cutting height indicator 2 CMS I 00002316 CMS T ...

Page 92: ...uide the roll over protection by hand until its end position 1 Fold the backrest of the driver s seat all the way to the front 2 Push the driver s seat all the way to the front 3 Pull out the locking levers 1 on the left and right and turn to the right up to the stop The locking lever is locked when it is in the open position 4 Fold up the roll over protection 2 5 Turn the locking lever to the lef...

Page 93: ...he seat belt When you have passed an obstacle fold the roll over protection back up immediately When the safety bar is folded up put on the seat belt CAUTION Risk of crushing hands when folding the roll over protection When you fold the roll over protection do not reach into the rotation area Always hold the roll over protection firmly at the top Guide the roll over protection by hand until its en...

Page 94: ...7 Adjust the driver s seat CMS I 00002313 6 21 Coupling the trailer 1 Couple the trailer on the trailer coupling 1 2 Insert the plug for the power supply into the socket 2 CMS I 00002390 6 22 Preparing the machine for road travel 1 Check the cleanliness of the lighting and the turn indicators 2 Clean dirty lighting before road travel 3 Check the lighting and turn indicators for proper function 4 R...

Page 95: ...air defective warning beacon immediately 7 Completely empty the grass collector 8 Remove loose clippings on the cutting deck 9 Raise the cutting deck completely 6 Preparing the machine Preparing the machine for road travel MG6399 EN II D 1 11 03 2020 89 ...

Page 96: ...86 7 2 Driving the machine 7 2 1 Using the seat belt WARNING Improper use of the seat belt When the roll over protection is folded up put on the seat belt If you briefly fold down the roll over protection do not put on the seat belt CMS T 00003058 B 1 CMS T 00002666 A 1 CMS T 00003073 B 1 CMS T 00002627 B 1 7 Using the machine MG6399 EN II D 1 11 03 2020 90 ...

Page 97: ...e red button on the belt buckle 7 2 2 Starting the diesel engine CAUTION Risk of hearing damage due to high noise levels When you are working with the machine always wear hearing protection 1 Sit on the driver s seat 2 Move the direction of travel selection lever 1 in neutral position 3 Step on the brake pedal 2 CMS I 00002371 CMS T 00002628 B 1 7 Using the machine Driving the machine MG6399 EN II...

Page 98: ...When the control lamp is turned off turn the ignition key further to position and hold 8 As soon as the diesel engine is running release the ignition key 1 CMS I 00002372 7 2 3 Switching off the diesel engine 1 Bring the machine to a standstill 2 Move the direction of travel selection lever to the neutral position 3 Apply the parking brake 4 Turn the ignition key 1 to position 1 CMS I 00002385 CMS...

Page 99: ...lever and move to position 3 or move the selection lever to the neutral position 4 CMS I 00002370 7 2 5 Accelerating 1 Select the direction of travel 2 Step on the accelerator pedal 1 CMS I 00002369 7 2 6 Braking Step on the brake pedal 1 CMS I 00002368 CMS T 00002629 B 1 CMS T 00002631 B 1 CMS T 00002632 B 1 7 Using the machine Driving the machine MG6399 EN II D 1 11 03 2020 93 ...

Page 100: ... The service brake holds the machine 7 2 8 Using cruise control 7 2 8 1 Switching cruise control on NOTE Cruise control only works when driving forwards 1 Drive at the desired speed 2 Press the operating button once The control lamp lights up The current driving speed will be maintained and saved 3 To save a new forward speed press the operating button for 2 seconds CMS I 00002365 CMS T 00002633 B...

Page 101: ... following conditions The service brake is pressed The accelerator pedal is pressed The direction of travel is changed using the selection lever The cruise control switch is pressed again The cutting deck is blocked The grass collector is not completely lowered If there is a fault or error message CMS I 00002365 7 2 9 Using the warning beacon Using the operating button 1 the warning beacon can be ...

Page 102: ...adlights move the lever back To activate the headlamp flasher press the lever down If the lever is released it jumps back automatically CMS I 00002361 To switch on the left turn indicator push the lever 1 to the front The left driving direction arrow flashes on the dashboard To switch on the right turn indicator push the lever to the rear The right driving direction arrow flashes on the dashboard ...

Page 103: ...or off CMS I 00002265 7 3 Using the implement 7 3 1 Starting mowing DANGER Turning rotor and ejected objects Lower the cutting deck completely before switching on the cutting deck Only switch on the cutting deck when all of the protective covers are closed and securely locked CMS T 00002646 B 1 CMS T 00002647 B 1 CMS T 00003075 B 1 CMS T 00002637 B 1 7 Using the machine Using the implement MG6399 ...

Page 104: ...er the cutting deck 4 Switch on the cutting deck with the operating button 1 To activate the cutting deck coupling the engine speed is reduced When the cutting deck coupling is activated the engine speed is increased again CMS I 00002384 7 3 2 Stopping mowing IMPORTANT Risk of damage to the rotor When the cutting deck is lowered and switched off do not move the machine 1 Switch off the cutting dec...

Page 105: ...ise the cutting deck Press the button CMS I 00002383 7 3 3 Mulching REQUIREMENTS A mulch flap is installed Start and stop mulching just like mowing 7 3 4 Scarifying REQUIREMENTS Scarifying blades are installed Start and stop scarifying just like mowing CMS T 00003738 A 1 CMS T 00002677 B 1 7 Using the machine Using the implement MG6399 EN II D 1 11 03 2020 99 ...

Page 106: ... open 4 Completely empty the grass collector 5 To close the grass collector Press the button The buzzer sounds and the control lamp lights up until the grass collector is completely closed CMS I 00002381 7 4 2 High tip emptying the grass collector WARNING Risk of tipping when the grass collector is raised Only raise the grass collector on stable and level ground Never raise the grass collector on ...

Page 107: ... the grass collector Press the button The grass collector is opened The buzzer sounds and the control lamp lights up as long as the grass collector is tipped and open 4 Completely empty the grass collector 5 To close the grass collector Press the button The buzzer sounds and the control lamp lights up as long as the grass collector is tipped and open CMS I 00002381 7 Using the machine Emptying the...

Page 108: ...1 Sit on the driver s seat 2 Press and hold the operating buttons 1 and 2 3 Switch on the ignition The language selection appears 4 Set the language using the 1 button 5 Turn the ignition key back to position The next time the machine is started the display will be in the selected language CMS I 00002392 CMS T 00003077 B 1 CMS T 00002686 B 1 7 Using the machine Setting the Info display MG6399 EN I...

Page 109: ...rmal mode and job mode 1 Switching on the ignition or Start the engine 2 Press the operating button 1 to toggle NOTE When the machine is started again normal mode will be displayed CMS I 00002394 7 5 4 Resetting the job mode counter 1 Sit on the driver s seat 2 Switch on the ignition 3 Press the operating button 1 for 10 seconds 4 Turn the ignition key back to position CMS I 00002394 CMS T 0000268...

Page 110: ...REMENTS The grass collector is slightly raised the control lamp lights up The driver s seat is not occupied 1 Switch on the ignition 2 Press the operating buttons 1 and 2 simultaneously 5 times 3 Lower the grass collector 4 Switch off the ignition CMS I 00002392 CMS T 00002757 B 1 7 Using the machine Setting the Info display MG6399 EN II D 1 11 03 2020 104 ...

Page 111: ...ct positioning the jack or lifting equipment Position the jack or lifting equipment only in the marked area on the frame CMS I 00000431 1 Position the jack or lifting equipment in the marked areas on the frame 1 2 Slowly lift the machine CMS I 00002410 CMS T 00002721 B 1 CMS T 00002758 B 1 8 Repairing the machine MG6399 EN II D 1 11 03 2020 105 ...

Page 112: ...ing the hydraulic hoses see page 110 Checking the drive belt see page 110 Cleaning the air filter see page 113 all 200 Operating hours every 12 months Changing the engine oil and oil filter see page 118 all 500 Operating hours every 12 months Changing the air filter see page 114 Checking the battery see page 115 Replacing the drive belt see page 116 Changing the hydraulic oil and filter see page 1...

Page 113: ...of the engine coolant in the coolant tank 1 The correct fill level lies between the minimum and maximum marks on the coolant tank 4 If necessary refill engine coolant through the filling opening 2 Permitted coolants SAE J814C J1941 J1034 J2036 5 Close the maintenance flap 6 Close the seat carrier CMS I 00002411 CMS T 00002747 B 1 8 Repairing the machine Maintaining the machine MG6399 EN II D 1 11 ...

Page 114: ...ily 1 Open the seat carrier 2 Check the position of the red ring 1 in the sight glass NOTE If the red ring is on the floor of the sight glass there is no water in the fuel The red ring rises the more water is contained in the fuel 3 If the water content in the fuel is too high clean the water separator 4 Close the seat carrier CMS I 00002435 CMS T 00002749 B 1 CMS T 00002751 B 1 8 Repairing the ma...

Page 115: ...f the hose 7 Dispose of the collected liquid in an environmentally friendly manner 8 Close the seat carrier CMS I 00002434 8 2 6 Checking the wheel bolt tightening torques INTERVAL after the first working run all 50 Operating hours or weekly Tyres Tightening torque Front tyres 24x12 00 12 6PR 128 Nm Rear tyres 20x10 00 10 6PR 80 Nm Check the wheel bolt tightening torques CMS T 00002846 B 1 CMS T 0...

Page 116: ...eck the hydraulic hoses for leaks 3 Check the date of manufacture 1 NOTE Hydraulic hoses may not be older than 6 years 4 Damaged or aged hydraulic hoses must be immediately replaced by a specialist workshop 5 Retighten loose bolted connections CMS I 00000532 8 2 8 Checking the drive belt INTERVAL all 50 Operating hours or weekly The following values are used to check the belt tension on the respec...

Page 117: ...5 Damaged and worn drive belts must be immediately replaced by a specialist workshop CMS I 00002433 6 Check the belt tension on the fan drive belt 1 7 Have the belt tension readjusted at a specialist workshop 8 Check the fan drive belt for damage and wear 9 Damaged and worn drive belts must be immediately replaced by a specialist workshop 10 Close the engine cover CMS I 00002737 11 Open the seat c...

Page 118: ...drive belts must be immediately replaced by a specialist workshop 22 Put on the protective cover CMS I 00002431 23 Remove the protective cover 1 24 Check the belt tension on all 3 feed auger drive belts 2 25 Have the belt tension readjusted at a specialist workshop 26 Check all 3 feed auger drive belts for damage and wear 27 Damaged and worn drive belts must be immediately replaced by a specialist...

Page 119: ...ing mechanisms 1 3 Remove the air filter lid 2 CMS I 00002412 4 Carefully blow out the air filter 1 with compressed air 5 Put on the air filter lid 6 Lock the air filter lid 7 Close the radiator cover CMS I 00002413 CMS T 00002845 B 1 8 Repairing the machine Maintaining the machine MG6399 EN II D 1 11 03 2020 113 ...

Page 120: ...s 1 3 Remove the air filter lid 2 CMS I 00002412 4 Take out the air filter 1 CMS I 00002413 5 Take out the air filter 2 underneath 6 Replace both air filters 7 Put on the air filter lid and lock it 8 Close the radiator cover CMS I 00002917 CMS T 00002849 B 1 8 Repairing the machine Maintaining the machine MG6399 EN II D 1 11 03 2020 114 ...

Page 121: ...lly charged 12 6 V 12 4 V The battery is half charged 12 V The battery is discharged 3 Depending on the battery voltage the battery must be charged or replaced 4 To take out the battery remove the bracket 2 5 When the new battery is installed reinstall the bracket 2 6 Close the seat carrier CMS I 00002419 CMS T 00002744 B 1 8 Repairing the machine Maintaining the machine MG6399 EN II D 1 11 03 202...

Page 122: ...e the drive belts replaced or adjusted by a qualified specialist workshop 1 Replace all 3 main drive belts 1 CMS I 00002433 2 Replace the fan drive belt 1 CMS I 00002737 3 Replace all 3 cutting deck drive belts 1 CMS I 00002432 CMS T 00002843 B 1 8 Repairing the machine Maintaining the machine MG6399 EN II D 1 11 03 2020 116 ...

Page 123: ...erating hours or every 12 months 1 Drain the hydraulic oil through the drain screw 1 2 Collect the hydraulic oil in a suitable collection bucket and dispose of in an environmentally friendly manner 3 Tighten the drain screw with a new gasket CMS I 00002416 CMS T 00002748 B 1 8 Repairing the machine Maintaining the machine MG6399 EN II D 1 11 03 2020 117 ...

Page 124: ...VLP 68 10 Close the radiator cover 11 After restarting the machine check the hydraulic oil level again CMS I 00002437 8 2 14 Changing the engine oil and oil filter INTERVAL all 200 Operating hours or every 12 months IMPORTANT Risk of machine damage Only have work on the engine and its components performed by a qualified specialist workshop For work on the engine and its components observe the oper...

Page 125: ...ine oil 7 litres 15W40 API CJ 4 ACEA E6 CMS I 00002414 8 2 15 Changing the water separator filter insert INTERVAL all 500 Operating hours or every 12 months IMPORTANT Risk of machine damage Only have work on the engine and its components performed by a qualified specialist workshop For work on the engine and its components observe the operating manual of the engine manufacturer Change the filter i...

Page 126: ...acturer Change the fuel filter 1 CMS I 00002429 8 2 17 Changing the engine coolant INTERVAL all 500 Operating hours or every 12 months IMPORTANT Risk of machine damage Only have work on the engine and its components performed by a qualified specialist workshop For work on the engine and its components observe the operating manual of the engine manufacturer Change the engine coolant CMS T 00002850 ...

Page 127: ...nd its components performed by a qualified specialist workshop For work on the engine and its components observe the operating manual of the engine manufacturer 1 Clean the diesel tank 2 Dispose of collected fuel in an environmentally friendly manner CMS T 00002844 B 1 8 Repairing the machine Maintaining the machine MG6399 EN II D 1 11 03 2020 121 ...

Page 128: ...achine 8 3 1 Overview of lubrication points CMS I 00002426 all 10 Operating hours daily 1 CMS I 00002424 CMS T 00002734 A 1 CMS T 00002735 A 1 8 Repairing the machine Lubricating the machine MG6399 EN II D 1 11 03 2020 122 ...

Page 129: ...all 50 Operating hours weekly 2 3 CMS I 00002422 CMS I 00002421 4 5 CMS I 00002427 CMS I 00002425 6 CMS I 00002423 8 Repairing the machine Lubricating the machine MG6399 EN II D 1 11 03 2020 123 ...

Page 130: ...intenance section Check the alternator and charge controller CAN DM1 Engine fault error message appears There is a fault on the diesel engine Stop working with the machine immediately Have engine faults repaired by a qualified specialist workshop 101 102 131 132 161 162 191 192 341 371 401 Right pump control error appears Fault in the electronics Stop working with the machine immediately Have the ...

Page 131: ...ualified specialist workshop 3 4 5 6 ECU power supply error appears Fault with the ECU power supply Stop working with the machine immediately Have the fault eliminated by a qualified specialist workshop 10 11 12 13 14 5 V deviation on the ECU appears Fault with the ECU power supply Stop working with the machine immediately Have the fault eliminated by a qualified specialist workshop 20 22 23 24 25...

Page 132: ...ature is too high see page 131 8009 Engine oil pressure error message appears The engine oil pressure is too high or too low Stop working with the machine immediately Have the fault eliminated by a qualified specialist workshop 8506 Blockage on the cutting deck warning lamp is lit A foreign object or clippings are blocking the cross auger see page 129 A foreign object or clippings are blocking the...

Page 133: ...5W 12V 3 Dipped beam and full beam headlight H4 60 55W 12V 1 Replace the lamp 2 Check the lighting supply line 3 Replace defective lighting supply lines 1 2 3 CMS I 00002409 8 4 2 Defective fuse 1 Open the electrical system maintenance flap 2 Unscrew the screws 1 at the bottom of the fuse box 3 Push off the cover 2 towards the right CMS I 00002395 CMS T 00002723 B 1 CMS T 00002723 B 1 8 Repairing ...

Page 134: ...ctrical system maintenance flap 8 4 3 Fault warning lamp is lit There is a fault on the machine The fault warning lamp lights up in conjunction with another warning lamp or error message 1 Secure the machine 2 Identify the fault according to the other warning lamp or Identify the fault according to the error message 3 Eliminate the fault or Have the fault eliminated by a qualified specialist works...

Page 135: ...urn the crank 7 Remove foreign objects 8 Close the rotor protective cover 9 Insert the crank in the bracket on the cutting deck CMS I 00002387 A foreign object or clippings are blocking the feed auger WARNING Risk of tipping when the grass collector is raised Only raise the grass collector on stable and level ground Never raise the grass collector on slopes or inclines 1 Completely raise the grass...

Page 136: ...e left or right 9 Remove foreign objects 10 Insert the crank in the bracket on the cutting deck CMS I 00002388 11 To unlock the grass collector turn the ball valve 1 on the left and right side to position 2 12 Completely lower the grass collector CMS I 00002349 Foreign object is blocking the rotor 1 Open the rotor protective cover 2 Remove foreign objects 3 Close the rotor protective cover 8 Repai...

Page 137: ... error message appears again have the fault repaired by a qualified specialist workshop 8 4 7 8008 Engine overheating error message appears Engine temperature is too high 1 Stop working with the machine immediately 2 Clean the radiator 3 Check the engine coolant fill level 4 If the engine coolant fill level is too low top up the engine coolant 5 If the engine coolant fill level drops again have th...

Page 138: ...brication points bearings rating plates warning signs and stickers Always maintain a minimum distance of 300 mm between the high pressure nozzle and the machine Do not exceed a water pressure of 120 bar CMS I 00002692 1 Park and secure the machine on a level surface 2 Clean the machine with a high pressure cleaner or a hot water high pressure cleaner 3 Clean the radiator only with compressed air I...

Page 139: ...y Only attach the lifting gear at the marked positions Use slings with a tensile strength of at least 1000 kg per sling CMS I 00002438 REQUIREMENTS The grass collector is completely empty The grass collector is completely lowered The machine is secured 1 Only attach the lifting gear at the marked positions 2 Hang the slings on the crane with a crossbeam 3 Load the machine with a crane CMS I 000089...

Page 140: ...machine forwards in the direction of travel of the transport vehicle 1 Position non slip ramps at a maximum inclination of 30 2 Drive the machine slowly and carefully onto the trailer or HGV 3 Switch of the engine and apply the parking brake 30 CMS I 00002439 9 3 Lashing the machine The machine has 2 lashing points to attach lashing straps CMS I 00002440 CMS T 00002738 B 1 CMS T 00002739 B 1 9 Tra...

Page 141: ... the bypass valve is open Risk of injury and accident Only tow the machine on level ground at low speed Do not tow the machine on public roads Only tow the machine for short distances 1 Raise the cutting deck 2 Take the Allen key from the thread pack 3 Loosen the bolts 2 on the hydraulic pump 1 by half a turn The bypass valves are open The machine can be towed CMS I 00002417 CMS T 00002707 B 1 9 T...

Page 142: ...h the towline to the towing eye 1 5 After towing close the bypass valve again 6 After towing apply the parking brake CMS I 00002430 9 Transporting the machine Towing the machine MG6399 EN II D 1 11 03 2020 136 ...

Page 143: ...he machine for longer periods of standstill or overwintering 1 Completely empty the grass collector 2 Clean the machine 3 Grease all lubrication points 4 Empty the fuel tank 5 Disconnect and remove the battery 6 Store the battery in a dry and frost free place 7 Check the condition of the drive belts 8 If necessary have the drive belts replaced by a qualified specialist workshop CMS T 00002695 B 1 ...

Page 144: ...there is enough antifreeze in the engine cooling system 10 Store the machine in a dry place 10 Parking the machine Preparing the machine for longer periods of standstill or overwintering MG6399 EN II D 1 11 03 2020 138 ...

Page 145: ... 10 9 12 9 M8 13 25 35 41 M8x1 27 38 41 M10 16 17 49 69 83 M10x1 52 73 88 M12 18 19 86 120 145 M12x1 5 90 125 150 M14 22 135 190 230 M 14x1 5 150 210 250 M16 24 210 300 355 M16x1 5 225 315 380 M18 27 290 405 485 M18x1 5 325 460 550 M20 30 410 580 690 M20x1 5 460 640 770 CMS T 00002703 B 1 CMS T 00000373 B 1 11 Appendix MG6399 EN II D 1 11 03 2020 139 ...

Page 146: ...1150 1600 1950 M30 46 1450 2000 2400 M30x2 1600 2250 2700 CMS I 00000065 M M4 M5 M6 M8 M10 M12 M14 M16 M18 M20 M22 M24 Nm 2 4 4 9 8 4 20 4 40 7 70 5 112 174 242 342 470 589 11 2 Other applicable documents Yanmar diesel engine operating manual CMS T 00002704 A 1 11 Appendix Other applicable documents MG6399 EN II D 1 11 03 2020 140 ...

Page 147: ...cate with each other E ECU ECU is the abbreviation for Electronic Control Unit Control units or engine control units are called this M Machine The self propelled mower is always referred to as the machine in this operating manual O Operating materials Operating materials serve to ensure operational readiness Operating materials include e g cleaning agents and lubricants such as lubricating oil gre...

Page 148: ...ntrol panel Control lamps 44 Engine coolant temperature display 44 Warning lamps 44 Covers and hoods Electrical system maintenance flap 66 66 Engine cover 59 Radiator cover 65 65 Seat carrier 57 Toolbox 58 59 Crank 43 Cross auger Eliminating blockages 129 Cruise control switching off 95 switching on 94 using 94 95 Cutting blades changing or replacing 83 Cutting deck Cutting height 53 Cutting width...

Page 149: ...antity 51 Viscosity 51 Exterior rearview mirror 37 F Faults Blockage on the cutting deck 129 Cross auger is blocked 129 Eliminating blockages in the feed auger 129 Engine overheating error message 131 Fault warning lamp 128 Hydraulic oil level warning lamp 131 Hydraulic system temperature error message 131 Replacing fuses 127 Rotor is blocked 129 Feed auger Eliminating blockages 129 Flail blade lo...

Page 150: ...eel bolt tightening torques 109 Cleaning the air filter 113 Cleaning the diesel tank 121 Cleaning the radiator 108 Cleaning the water separator 109 Replacing the drive belt 116 Mowing Switching on the cutting deck 97 O Operating button Cruise control 41 Cutting deck 41 Hazard warning light 42 Warning beacon 41 Operating buttons Grass collector 41 Overview 41 Operating lever Direction of travel 41 ...

Page 151: ... driver s seat 35 Exterior rearview mirror 37 Primo XL driver s seat 36 Standard driver s seat Adjusting the armrests 69 Adjusting the backrest 68 Adjusting the headrest 69 Adjusting the seat suspension 68 Selecting the longitudinal setting 67 Steering wheel 41 Stepping areas 40 Steps 40 Switching on the cutting deck Requirements 98 T Tank volume Fuel tank 52 Hydraulic oil tank 52 Technical data C...

Page 152: ...bing on and off 90 Emptying the grass collector 100 High tip emptying of the grass collector 100 Info display 46 Key 48 Rotor protective cover 62 64 Switching off the diesel engine 92 Towing 135 V Vehicle documents 57 W Warning beacon using 95 Warning lamps 44 Warning symbols Description 30 Layout 29 Positions 28 Weights 51 Working speed 52 12 Indexes INDEX MG6399 EN II D 1 11 03 2020 146 ...

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Page 154: ...AMAZONE S A FORBACH 17 rue de la Verrerie BP 90106 57602 Forbach Cedex France 33 0 3 87 84 65 70 forbach amazone fr www amazone fr ...

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