Amazone Cenius 4002-2T Super Operating Manual Download Page 73

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Faults

Cenius 4002-2T BAG0100.2 04.13

11 Faults

Fault

Correction

Discs / tine rows clog with crop material.

Raise the machine and lower again.

Build up of soil in front of the roller.

Raise the machine and lower again.

Reduce working depth.

Clogging of the packer roller.

Adjust the strippers.

Summary of Contents for Cenius 4002-2T Super

Page 1: ...az Cenius 4002 2T Super Special Mulch cultivator MG4717 BAG0100 2 04 13 Printed in Germany Read and observe this operating manual before using the machine for the first time Keep it in a safe place f...

Page 2: ...e person con cerned would not only harm himself but also make the mistake of blaming the machine for the reason of a possible failure instead of himself In order to ensure a good success one should go...

Page 3: ...H DREYER GmbH Co KG Postfach 51 D 49202 Phone Fax E mail Hasbergen 49 0 5405 50 1 0 49 0 5405 501 234 amazone amazone de Spare part orders Spare parts lists are freely accessible in the spare parts p...

Page 4: ...y instructions before putting the machine into operation Only after careful reading will you be able to benefit from the full scope of your newly purchased machine Please ensure that all the machine o...

Page 5: ...pictograms and other labels 16 2 14 Dangers of not observing safety instructions 23 2 15 Safety conscious working 23 2 16 Safety information for users 24 2 16 1 General safety and accident prevention...

Page 6: ...s 66 8 1 1 Mechanical depth adjustment 66 8 1 2 Hydraulic depth adjustment 67 8 2 Working depth of the levelling unit 68 8 3 Adjusting the stripper 68 8 4 Setting the feeler wheels 69 9 Transportation...

Page 7: ...ydraulic hose lines 86 12 14 2 Maintenance intervals 86 12 14 3 Inspection criteria for hydraulic hose lines 86 12 14 4 Installation and removal of hydraulic hose lines 87 12 15 Lower link pins 87 13...

Page 8: ...d in the operating manual are always viewed in the direction of travel 1 3 Diagrams used Instructions for action and reactions Tasks to be carried out by the user are presented as numbered in structio...

Page 9: ...s on the machine in a legible state To replace damaged warning pictograms Obligations of the user Before starting work anyone charged with working with on the ma chine is obliged To comply with the ba...

Page 10: ...se shall be available to the operator at the latest on the comple tion of the contract Guarantee and liability claims for damage to peo ple or goods will be excluded if they can be traced back to one...

Page 11: ...imme diate death or serious physical injury WARNING Indicates a medium risk which could result in death or serious physical injury if not avoided If the instructions are not followed then this may res...

Page 12: ...regularly 2 4 Safety and protection equipment Before each commissioning of the machine all the safety and protec tion equipment must be properly attached and fully functional Check all the safety and...

Page 13: ...those who have been instructed in their assigned tasks and in the possible risks in the case of improper behaviour have been trained if necessary and have been in formed about the necessary protectiv...

Page 14: ...ng out replacement work Check slackened screw joints for firm seating After having finished maintenance work carefully check all safety devices for proper func tion 2 10 Constructive changes You may m...

Page 15: ...r and spare parts from third parties there is no guarantee that they have been designed and manufactured in such a way as to meet the requirements placed on them AMAZONEN WERKE accepts no liability fo...

Page 16: ...s 4002 2T BAG0100 2 04 13 2 13 Warning pictograms and other signs on the machine 2 13 1 Positioning of warning pictograms and other labels The following diagrams show the arrangement of the warning pi...

Page 17: ...T BAG0100 2 04 13 17 Fig 3 Fig 4 Always keep all the warning pictograms of the machine clean and in a legible state Replace illegible warning pictograms You can obtain the warning pictograms from your...

Page 18: ...ictogram showing how to avoid the danger Warning pictograms explanation The column Order number and explanation provides an explanation of the neighbouring warning pictogram The description of the war...

Page 19: ...ient safety distance from the machine as long as the tractor engine is running Ensure that all other persons also keep a sufficient safety distance from the danger area of the machine as long as the t...

Page 20: ...t is forbidden to stand in the swivel range when machine parts are being lowered Instruct all persons to leave the swivel range of any machine parts which can be lowered before you lower the parts MD...

Page 21: ...hydraulic fluid contact a doctor immediately MD 100 This symbol indicates attachment points for lifting gear for loading the machine MD 102 Dangerous situations for the operator due to unintentional...

Page 22: ...potentially fatal injuries Transportation without a correctly fitted transport guard rail is forbidden Install the road safety bar provided before start ing transportation MD 174 Danger from unintend...

Page 23: ...non secured working areas Failure of important machine functions Failure of prescribed methods of maintenance and repair Danger to people through mechanical and chemical impacts Risk to environment t...

Page 24: ...le and transport the machine with a tractor which has been designed for this task and fulfils the power requirements When connecting machines to the tractor three point hydraulic system the attachment...

Page 25: ...n the machine is already in opera tion Do not wear loose fitting clothing Loose clothing increases the risk over being caught by drive shafts Only start up the machine when all the safety equipment ha...

Page 26: ...e delay for the loaded vehicle combination tractor plus connected machine Check the brake power before moving off When turning corners with the machine connected take the broad load and balance weight...

Page 27: ...ke Take out the ignition key Have the hydraulic hose line checked at least once a year by a specialist for proper functioning Replace the hydraulic hose line if it is damaged or worn Only use AMAZONE...

Page 28: ...ks to peo ple if the following safety information is not followed In the case of retrofitting of electrical units and or compo nents on the machine with a connection to the on board power supply the u...

Page 29: ...and bolts for a firm seat and retighten them as necessary Before carrying out any maintenance repair and cleaning work ensure the lifted implement or lifted implement parts against un intended loweri...

Page 30: ...inimum ten sile strength greater than the total weight of the machine see Technical data Only attach your lifting gear to at the designated points Never remain in or enter the area below a raised unse...

Page 31: ...erstand the machine better 4 1 Overview of subassemblies Fig 6 1 Draw bar with tensioned crosspiece 2 Rigid frame middle section 3 Hydraulically folding frame wings 4 Three row tine field 5 Coulters 6...

Page 32: ...ctive cover on both sides for the front and rear tine for road transport 1 Tine covered 2 Protective cover in parking position Fig 8 Automatic locking mechanism secures against the machine folding out...

Page 33: ...nd turn indicators red rear reflectors 2 Warning signs 3 Red reflectors Fig 11 1 Front boundary lights 2 Front warning signs Two side reflectors each left and right side not illustrated For France One...

Page 34: ...l to left 15 Direction of travel to right 15 Along the gradient Up the slope 15 Down the slope 15 The intended use also includes Compliance with all the instructions in this operating manual Execution...

Page 35: ...ecial safety regulations of the appropriate section shall be valid No one may stand in the machine danger area as long as the tractor engine is running with a connected PTO shaft hydraulic system as l...

Page 36: ...type plate and CE signare located on the frame The rating plate shows the following information Vehicle machine ID no Type Basic weight kg Permissible support load kg Permissible rear axle load kg Per...

Page 37: ...eight mm 3250 Permissible max transport speed km h 25 Tine spacing mm 286 Number of tines 14 Number of tine rows 3 Maximum working depth mm 280 Overload protection of the tines Cenius Super tension sp...

Page 38: ...em roller kg 710 Wedge ring roller kg 680 Tooth packer roller kg 728 Cage roller kg 370 Cutting ring roller kg 740 Boundary discs kg 90 Boundary spring element kg 60 Coulter set 31 inversion narrow st...

Page 39: ...ump power At least 15 l min at 150 bar Machine hydraulic fluid Transmission hydraulic oil Utto SAE 80W API GL4 The machine hydraulic transmission fluid is suitable for the com bined hydraulic transmis...

Page 40: ...ig 13 The Cenius Mulch cultivator is suitable for Stubble processing Non tilling topsoil processing Seed bed preparation It consists of A three row tine field with spring tines A row of concave discs...

Page 41: ...llows the tines to give way if an overload situation occurs Fig 14 Cenius Special Tines with over load protection by shear bolt In the event of an overload the bolt shears off Fig 15 1 and has to be r...

Page 42: ...from 8 to 15cm Goosefoot sweep flat full area stubble tillage Fig 16 1 Pointed coulter 2 Helix coulter 3 Double disc coulter 310 mm 4 Stubble coulter 5 Narrow coulter Vario Clip 75 mm 6 Wide coulter...

Page 43: ...ructure and function Cenius 4002 2T BAG0100 2 04 13 43 5 3 Coulter arrangement Fig 17 The coulter arrangement recommended by the factory is illustrated However an individual arrangement is also possib...

Page 44: ...inst overload by rub ber spring elements After passing an obstacle the discs are moved back to their working posi tion by the rubber spring elements Fig 18 As an alternative to smooth discs the implem...

Page 45: ...transporting the machine completely slide in both boundary discs boundary tines fix with bolts and secure with linch pins For operation the boundary discs bound ary tines can be secured in various hol...

Page 46: ...Tooth packer roller Fig 24 Tandem roller The tandem roller consists of the front spiral tube roller the rear rod roller Fig 25 Cage roller The cage roller can be used where lighter back packing of the...

Page 47: ...ock nut After adjusting lock the bolts with a lock nut 1 Fastening bolts of the knife holder 2 Stop bolt for the blade The fastening bolts of the knife holder shear in event of overload The stop bolt...

Page 48: ...ade for knife ring rollers optional Border blade for an improved work pattern in the border and intermediate areas Installation 1 Open linch pin and remove outer blade 2 Insert border blade 3 Attach b...

Page 49: ...ment of the appropriate hydraulic function to the pressure line of a trac tor control unit Tractor control unit Function Hose markings Put in working posi tion 1 x yellow 1 Double acting Running gear...

Page 50: ...bending or rubbing on all move ments when travelling round corners May not scour other parts 1 Move the control lever of the spool valve on the tractor to float position neutral position 2 Clean the h...

Page 51: ...00 2 04 13 51 5 8 Running gear chassis raised implement in working position Fig 32 chassis lowered in transport position Fig 33 5 9 Tensioned crosspiece Fig 34 The category III tensioned crosspiece is...

Page 52: ...d with linch pin With machine uncoupled Jack fixed in lowered position with pin and se cured with linch pin Fig 35 5 11 Feeler wheels Option The feeler wheels reduce swinging around the longitudinal a...

Page 53: ...king intensity can be adjusted by in serted the pins into different holes After adjustment secure the pins with linch pins Fig 59 1 Rear harrow 2 Road safety bar 3 Position of the road safety bar duri...

Page 54: ...Foldable ascent 3 Locking pin for securing the foldable ascent See also the GreenDrill operating manual Fig 38 5 14 Safety chain for implements without brake system Implements without a brake system o...

Page 55: ...itable for the task Tractor and machine must satisfy the national road traffic regula tions Vehicle owner and vehicle operator are responsible for compli ance with the statutory provisions of the nati...

Page 56: ...east 20 of the empty weight of the tractor The tractor must achieve the brake delay specified by the tractor manufacturer even with the machine connected 6 1 1 Calculating the actual values for the to...

Page 57: ...tal a1 a2 See technical data of tractor and front ma chine mounting or front weight or measure ment a1 m Distance from the centre of the front axle to the centre of the lower link connection See tract...

Page 58: ...erating manual in the table section 6 1 1 7 6 1 1 4 Calculation of the actual total weight of the tractor implement combination H L V tat F T G G Enter the numeric value for the calculated actual tota...

Page 59: ...insufficient steering and braking capacity of the tractor It is forbidden to couple the machine to the tractor used as the basis for calculation if One of the actual calculated values is greater than...

Page 60: ...them that the tractor s actual static rear axle load does not ex ceed the permissible rear axle load that the permissible total weight of the tractor is observed that the approved load capacities of...

Page 61: ...aning maintenance and repairs When the machine is being operated As long as the tractor engine is running with a connected PTO shaft hydraulic system if the ignition key is in the tractor and the trac...

Page 62: ...tional starting and rolling before entering the danger area between the tractor and ma chine to couple or uncouple the the PTO shaft and supply lines See page 60 WARNING Risk of crushing and contusion...

Page 63: ...e Only use the upper and lower link pins provided original pins for coupling the machine Visually check the upper and lower link pins for obvious defects whenever the machine is coupled Replace upper...

Page 64: ...the tractor as follows 4 1 Drive the tractor up to the machine in such a way that a gap approx 25 cm remains between tractor and machine 4 2 Secure the tractor against unintentional starting and rolli...

Page 65: ...the machine so that you can align the tractor with the ma chine if necessary 1 Secure the tractor against unintentional starting and rolling away see page 60 2 Lower the stand 3 Uncouple the machine f...

Page 66: ...entional falling of raised unsecured machine parts unintentional start up and rolling of the tractor machine combination Secure the tractor and the machine against unintentional start up and rolling b...

Page 67: ...Re tighten the lock nut 4 After use move the tool back into the parking position and se cure using locking pins Adjust both spindles to the same length If the spindle should rotate when tightening th...

Page 68: ...ent units in the same way A scale is provided for orientation on the adjustment units Fig 43 2 8 3 Adjusting the stripper The strippers are set at the factory To adjust the setting to the working cond...

Page 69: ...tric lever out of park posi tion 2 Completely insert the pivot pins of the ec centric lever into a suitable hole in the hole group and release the safety pins 3 Remove the safety pins 4 Adjust the fee...

Page 70: ...nk pins are firmly fixed with the lynch pin against unintentional release WARNING Risk of contusions cutting catching drawing in and knocks when making interventions in the machine through unintention...

Page 71: ...e machine if riding against regulations It is forbidden to ride on the machine and or climb the running ma chine GreenDrill Fold up ascent into transport position 9 1 Changing from working to transpor...

Page 72: ...inst unintentional unfolding and simultaneously Operate control unit 1 Fold out the machine 5 Move both outside discs to operational position 6 Actuate tractor control unit 1 Lift the machine over the...

Page 73: ...Faults Fault Correction Discs tine rows clog with crop material Raise the machine and lower again Build up of soil in front of the roller Raise the machine and lower again Reduce working depth Cloggin...

Page 74: ...g away before you perform any cleaning servicing or maintenance work on the machine See page 60 DANGER During cleaning maintenance and repair work observe chapter Safety instructions for the user from...

Page 75: ...ctrical components Do not clean any chrome plated components Never direct the cleaning jet from the nozzle of the high pressure cleaner steam jet directly towards lubrication and bearing points Always...

Page 76: ...con ditions ARAL Aralub HL 2 Aralub HLP 2 FINA Marson L2 Marson EPL 2 ESSO Beacon 2 Beacon EP 2 SHELL Retinax A Tetinax AM Lubrication plan Designation Quantity Lubrication intervall h 1 Machine wing...

Page 77: ...Cleaning maintenance and repairs Cenius 4002 2T BAG0100 2 04 13 77 Fig 49 Fig 50...

Page 78: ...rk see page Workshop work Hydraulic system Inspection for defects 85 X Tine connection Inspect the bolts 81 Roller connection Inspect the bolts 81 Disc carrier connection Inspect the bolts 82 Scraper...

Page 79: ...ulter Fig 52 1 knock the spiral pin Fig 52 2 out by knocking it downwards using a drift and remove the coulter towards the front To install the Vario Clip coulter slide it in and secure with the spira...

Page 80: ...or Cenius mechanical When changing the springs change the spring bolts as well Replace the retaining bolts on the tines with bolt ISO 4014 12X 70 10 9 12 7 Installing and removing the disc segments wo...

Page 81: ...achine secured against unintentional lowering Fig 54 12 9 Tine connection Inspect the bolts of the tine connection for tight ness Required tightening torque 210 Nm Fig 55 12 10 Roller connection Inspe...

Page 82: ...bolts of the tine connection for tight ness Required tightening torque 210 Nm Fig 57 12 12 Hydraulic cylinder for folding Check that the cylinder eye is firmly attached to the hydraulic cylinder If i...

Page 83: ...firmly seated tyre pressures Only use the tyres and wheels which we have specified Repair work on tyres must only be carried out by specialists using suitable assembly tools Tyre fitting requires suf...

Page 84: ...fast run or in warm weather Tyre pressure should on no account be reduced as it is then too low when the tyres cool down 12 13 2 Mounting tyres workshop work Remove any outbreaks of corrosion from th...

Page 85: ...icle and the trailer Ensure that the hydraulic hose lines are connected correctly Regularly check all the hydraulic hose lines and couplings for damage and impurities Have the hydraulic hose line chec...

Page 86: ...ith the following inspection criteria Replace hydraulic hose lines on determining any of the follow ing during the inspection Damage to the outer layer up to the ply e g scouring points cuts cracks Br...

Page 87: ...ecessary secure hydraulic hose lines using protective co vers Cover sharp edged components The approved bending radii may not be exceeded When connecting a hydraulic hose line to moving parts the hose...

Page 88: ...Hydraulic circuit diagram 88 Cenius 4002 2T BAG0100 2 04 13 13 Hydraulic circuit diagram 13 1 chassis folding Fig 59...

Page 89: ...Hydraulic circuit diagram Cenius 4002 2T BAG0100 2 04 13 89 13 2 depth adjustment Fig 60...

Page 90: ...5 190 230 M 14x1 5 22 150 210 250 M 16 210 300 355 M 16x1 5 24 225 315 380 M 18 290 405 485 M 18x1 5 27 325 460 550 M 20 410 580 690 M 20x1 5 30 460 640 770 M 22 550 780 930 M 22x1 5 32 610 860 1050 M...

Page 91: ...Notes Cenius 4002 2T BAG0100 2 04 13 91...

Page 92: ...ax 49 5405 501 234 e mail amazone amazone de http www amazone de Plants D 27794 Hude D 04249 Leipzig Germany F 57602 Forbach France Branches in England and France Manufacturers of mineral fertiliser s...

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Amazone Cenius 4002-2T Super, Operating Manual

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