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A B-vent installed as described in this section is considered
to be an enclosed vent system, and the sizing tables in
National Fuel Gas Code, NFPA 54/ANSI Z223.1 - latest
edition and in the National Standard of Canada, CAN/CGA
B149.1 and CAN/CGA B149.2 - latest editions and amend-
ments may be used.

If a flexible liner is to be used, it must be made of the proper
materials:

For most residential applications, an aluminum liner
should be acceptable.

If the combustion air supplied to the furnace will be
contaminated with compounds containing chlorine or
fluorine, a liner of AL294C stainless steel should be
used. Common sources of chlorine and fluorine com-
pounds include indoor swimming pools and chlorine
bleaches, paint strippers, adhesives, paints, varnishes,
sealers, waxes (which are not yet dried) and solvents
used during construction and remodeling. Various
commercial and industrial processes may also be
sources of chlorine/fluorine compounds.

Heavier gauge 300 and 400 series stainless steel
liners were developed for use with oil or solid fuel
appliances. They are not suitable for use with gas-fired
appliances. Flexible liners specifically intended and
tested for gas applications are listed in the UL “Gas and
Oil Equipment Directory”. (UL Standard 1777).

For sizing of flexible liners, see Note 22 and the tables in
the  National Fuel Gas Code, NFPA 54/ANSI Z223.1 -
latest edition and in the National Standard of Canada,
CAN/CGA B149.1 and CAN/CGA B149.2 - latest editions
and amendments.

To install the liner, read and follow the liner manufacturer’s
instructions and your local codes. Excess liner length
should be pulled out of the chimney and cut off. Use caution
when doing this, as the cut edges of flexible liners may be
sharp. Do not spiral excess liner inside of the chimney.
Support the liner as recommended by the liner manufac-
turer.

Some manufacturers of flexible liners offer an insulation
sleeve designed to be added to the liner before it is installed
in the chimney. (Poured insulation, either vermiculite or
other materials, is no longer recommended.) Insulation will
need to be added to the flexible liner if:

It is required by the liner manufacturer’s instructions.

The previous liner was properly sized and installed,
and suffered from condensation damage.

It is required by your local building codes.

Even if none of those three conditions exist which require
additional liner insulation, the installer may wish to con-
sider it if:

• The local climate is very cold

• The chimney is very tall

• The vent connectors used are very long or have a large

number of elbows

• Local experience indicates that flexible liners installed

without insulation are likely to have condensation
problems.

Insulation must be selected and installed in accordance
with the liner manufacturer’s instructions.

Finally, cap the chimney and terminate the liner in accor-
dance with the liner manufacturer’s instructions.

VI. Gas Piping

The rating plate is stamped with the model number, type of
gas and gas input rating. Make sure the furnace is equipped
to operate on the type of gas available.

Inlet Gas Pressure

Natural

Min. 5.0" W.C., Max. 10.0" W.C.

Propane

Min. 11.0" W.C., Max. 14.0" W.C.

Inlet gas pressure must not exceed the maximum value
shown in table above.

NOTE: Adjusting the minimum supply pressure below the
limits in the above table could lead to unreliable ignition.

Gas input to the burners must not exceed the rated input
shown on the rating plate. Overfiring of the furnace could
result in premature heat exchanger failure. Gas pressures
in excess of 14 inches water column could result in perma-
nent damage to the gas valve.

IMPORTANT NOTE: The furnace will naturally derate itself
with altitude. Do not attempt to increase the firing rate by
changing orifices or increasing the manifold pressure. This
can cause poor combustion and equipment failure.

At all altitudes, the manifold pressure must be within 0.3
inches WC of that listed on the “Specification Sheet” for the
fuel used. At all altitudes and with either fuel, the air
temperature rise must be within the range listed on the
furnace nameplate.

GAS PIPING
IMPORTANT NOTE: 
To avoid possible unsatisfactory op-
eration or equipment damage due to underfiring of equip-
ment, do not undersize the natural/propane gas piping from
the meter/tank to the furnace. Include all appliances which
may be operated simultaneously when sizing a trunk line.

The gas pipe supplying the furnace must be properly sized
based on gas flow required, specific gravity of the gas and
length of the run. The gas line installation must comply with
local codes, or in the absence of local codes, with the latest
edition of the National Fuel Gas Code ANSI Z223.1.

Natural Gas Capacity of Pipe

In Cubic Feet of Gas Per Hour (CFH)

Length of

Nominal Black  Pipe Size

Pipe in Feet

1/2"

3/4"

1"

1 1/4"

1 1/2"

10

132

278

520

1050

1600

20

92

190

350

730

1100

30

73

152

285

590

980

40

63

130

245

500

760

50

56

115

215

440

670

60

50

105

195

400

610

70

46

96

180

370

560

80

43

90

170

350

530

90

40

84

160

320

490

100

38

79

150

305

460

(Pressure 0.5 psig or less and pressure drop of 0.3" W.C.; Based on
0.60 Specific Gravity Gas)

CFH =

BTUH Furnace Input   
Heating Value of Gas (BTU/Cubic Foot)

Summary of Contents for GCI Series

Page 1: ...hem TheprecautionslistedinthisInstallationManualshould not supersede existing practices but should be considered as supplemental information Amana Fayetteville TN 37334 A higher standard of comfort He...

Page 2: ...il it today This will assist Amana in contacting you should any service or warranty information change in the future When filling in the registration card be sure to include the Model Manufacturing an...

Page 3: ...to be set on a floor that may become wet or damp at times the furnace should be supported above the floor on a concrete base sized approximately 1 1 2 larger than the base of the furnace ADDITIONAL L...

Page 4: ...al injury or property damage may occur if the furnace and other fuel burning appliances are not provided withenoughfreshairforpropercombustion and ventilation of flue gases Most homes require outside...

Page 5: ...th doors are considered a part of the unconfined space 5 3 3 Equipment Located in Confined Spaces a All Air from Inside the Building The confined space shall be provided with two permanent openings co...

Page 6: ...vers and grilles will have 60 75 percent free area Louvers and grilles shall be fixed in the open position or interlocked with the equipment so that they are opened automatically during equipment oper...

Page 7: ...evious con ditions of use g If improper venting is observed during any of the above tests the common venting system must be corrected in accordance with the latest edition of the National Fuel Gas Cod...

Page 8: ...n can occur inside masonry chimneys when a single fan assisted Category I appliance 80 AFUE furnace is vented without adequate dilution air Do not connect an 80 furnace to a masonry chimney unless the...

Page 9: ...nd or Reline Fix 4 Cleanout free of debris Check 4 Reline Fix 4 Liner in good condition Check 5 Dilution air available Check 6 Complete the installation Check 7 Reline Fix 4 Reline Fix 4 No Yes Yes Ye...

Page 10: ...f the tile liner Rusted pieces of the metallic liner reline the chimney Fix 4 CHECK 5 LINER CONDITION If a metal liner is present it must be checked It cannot be assumed that all existing metal liners...

Page 11: ...relined Fix 4 FIX 1 LINER TERMINATION Any cap or roof assembly used with a liner must be approved by the liner manufacturer for such use The liner and cap roof assembly must then terminate above the...

Page 12: ...s very tall The vent connectors used are very long or have a large number of elbows Local experience indicates that flexible liners installed without insulation are likely to have condensation problem...

Page 13: ...irigid metallic tubing and metallic fittings Alumi num alloy tubing must not be used in exterior loca tions Listed gas appliance connectors used in accor dance with the terms of their listing must be...

Page 14: ...ugh the left side of the furnace the installer must supply a straight pipe to reach the exterior of the furnace Figure 17 Figure 17 Gas Inlet Through Left Side Counterflow A ground joint union drip le...

Page 15: ...ch WC at the furnace manifold with all gas appliances in operation Maintaining proper gas pressure depends on three main factors 1 Vaporization rate depending on temperature of the liquid and wetted s...

Page 16: ...ARNING To prevent death or personal injury due to electric shock disconnect electrical power before changing any electrical wiring CAUTION When servicing controls label all wires before disconnecting...

Page 17: ...ow voltage wiring may enter through the right or left side of the furnace as viewed for an upflow installation top or bottom for a horizontal installation See Specification Sheet for hole locations Ru...

Page 18: ...America Manual D A duct system must be installed in accordance with Stan dards of the National Board of Fire Underwriters for the Installation of Air Conditioning Warm Air Heating and Ventilating Syst...

Page 19: ...For air delivery of 1800 CFM or higher use two side returns or one side return plus bottom return Guide dimples locate the side and bottom return cutout locations Use a straight edge to scribe lines...

Page 20: ...er Continuous Light 1 Internal Control Failure 1 Flash 2 System Lockout 2 Flashes 3 Pressure Switch Stuck Closed 3 Flashes 4 Pressure Switch Stuck Open 4 Flashes 5 Open Limit Control 5 Flashes 6 Open...

Page 21: ...anation of the pos sible problem On new installations or if a functional part such as the gas valve pressure switch or limit control has been replaced verify that the furnace is operating properly aft...

Page 22: ...our screws This is intentional and not a manufacturing defect 3 As shipped the rollout protection device is located near the flame sensor end of the manifold assembly Re move and save the mounting scr...

Page 23: ...ontrol determines that a measurable combustion can not be established or maintained after three consecu tive tries four if flame is established then lost to turn on the furnace If a flame is not sense...

Page 24: ...ff the electrical power supply to the furnace 3 Set room thermostat to lowest possible setting 4 Remove the door on the front of the furnace Note This furnace is equipped with an ignition device to au...

Page 25: ...r consult with local utility Figure 41 Measuring Inlet Gas Pressure Alternate Method CHECK MANIFOLD PRESSURE A tapped opening is provided in the gas valve to facilitate measurement of the manifold pre...

Page 26: ...rnace as marked on the rating plate CHANGING BLOWER SPEEDS WARNING To avoid death or personal injury due to electricalshock turnoffpowertothefurnace before changing speed taps All furnaces ship at hig...

Page 27: ...er location and procedures for removal cleaning and replacing them If help is needed contact the installer of the furnace or a qualified servicer AIR FILTER UPFLOW FURNACES If the filter is in the fur...

Page 28: ...s are permanently lubricated No further lubrication is required INDUCED DRAFT BLOWER MOTOR The induced draft blower motor is permanently lubricated No further lubrication is required FLAME SENSOR INTE...

Page 29: ...the burners 5 Use bottle brush to clean burner insert and inside of burner 6 Replace burners and burner retention bracket inspect the burner assembly for proper seating of burners in retention slots 7...

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