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• When installed in a residential garage, the furnace

must be positioned so the burners and ignition source
are located not less than 18 inches (457 mm) above the
floor and protected from physical damage by vehicles.

II. General Information

WARNING

Possible death, personal injury or property
damage due to fire, explosion, smoke, soot,
condensation, electrical shock or carbon
monoxide may result from improper
installation, repair, operation, or
maintenance on this product.

To ensure the furnace operates safely and efficiently, it
must be installed, operated and maintained in accordance
with these installation and operating instructions, all local
building codes and ordinances, or, in their absence, with
the latest edition of the National Fuel Gas Code, ANSI
Z223.1*, and/or CAN/CGA B149 Installation Codes.

The rated heating capacity of the furnace should be greater
than or equal to the total heat loss of the area to be heated.
The total heat loss should be calculated by an approved
method or in accordance with “ASHRAE. Guide” or “Manual
J-Load Calculations” published by the Air Conditioning
Contractors of America.

*Obtain from: American National Standards Institute 1430
Broadway New York, NY 10018

TRANSPORTATION DAMAGE
Check the furnace for any shipping damage. If damage is
found, contact the company where the furnace was pur-
chased.

While checking for transportation damage, remove all pack-
aging material and dispose or recycle according to local
codes.

THERMOSTAT LOCATION
Locate the thermostat about 5 feet high on a vibration-free
inside wall, in an area having good air circulation

Do not install the thermostat where it may be affected by:

• drafts or dead spots behind door, in corners or under

cabinets.

• hot or cold air from ducts.

• radiant heat from sun or appliances.

• concealed pipes and chimneys.

• unheated (uncooled) areas behind the thermostat,

such as an outside wall.

Consult the instructions packaged with the thermostat for
mounting instructions.

III. Air Requirements

COMBUSTION AND VENTILATION AIR

WARNING

Possible death, personal injury or property
damage may occur if the furnace and other
fuel-burning appliances are not provided
with enough fresh air for proper combustion
and ventilation of flue gases. Most homes
require outside air to be supplied into the
furnace area.

Improved construction and additional insulation in build-
ings has reduced the heat loss, making these buildings
much tighter around doors and windows so air infiltration is
minimal. This creates a problem supplying combustion and
ventilation air for gas fired and other fuel burning appli-
ances. Use of appliances pulling air out of the house
(clothes dryers, exhaust fans, fireplaces, etc.) increases
this problem causing appliances to starve for air.

This furnace must use indoor air for combustion. It cannot
be installed as a direct vent (i.e., sealed combustion)
furnace. The burner box is present only to help reduce
sound transmission from the burners to the occupied space.

AIR REQUIREMENTS
Most homes will require outside air supplied to the furnace
area by means of ventilation grilles or ducts connecting
directly to the outdoors or spaces open to the outdoors such
as attics or crawl spaces. The following information on air
for combustion and ventilation is reproduced from the
National Fuel Gas Code NFPA54/ANSI Z223.1 Section
5.3.

5.3.1 General:

(a) The provisions of 5.3 apply to gas utilization equipment
installed in buildings and which require air for combustion,
ventilation and dilution of flue gases from within the build-
ing. They do not apply to (1) direct vent equipment which is
constructed and installed so that all air combustion is
obtained from the outside atmosphere and all flue gases
are discharged to the outside atmosphere, or (2) enclosed
furnaces which incorporate an integral total enclosure and
use only outside air for combustion and dilution of flue
gases.

(b) Equipment shall be installed in a location in which the
facilities for ventilation permit satisfactory combustion of
gas, proper venting and the maintenance of ambient tem-
perature at safe limits under normal conditions of use.
Equipment shall be located so as not to interfere with proper
circulation of air. When normal infiltration does not provide
the necessary air, outside air shall be introduced.

Summary of Contents for GCI Series

Page 1: ...hem TheprecautionslistedinthisInstallationManualshould not supersede existing practices but should be considered as supplemental information Amana Fayetteville TN 37334 A higher standard of comfort He...

Page 2: ...il it today This will assist Amana in contacting you should any service or warranty information change in the future When filling in the registration card be sure to include the Model Manufacturing an...

Page 3: ...to be set on a floor that may become wet or damp at times the furnace should be supported above the floor on a concrete base sized approximately 1 1 2 larger than the base of the furnace ADDITIONAL L...

Page 4: ...al injury or property damage may occur if the furnace and other fuel burning appliances are not provided withenoughfreshairforpropercombustion and ventilation of flue gases Most homes require outside...

Page 5: ...th doors are considered a part of the unconfined space 5 3 3 Equipment Located in Confined Spaces a All Air from Inside the Building The confined space shall be provided with two permanent openings co...

Page 6: ...vers and grilles will have 60 75 percent free area Louvers and grilles shall be fixed in the open position or interlocked with the equipment so that they are opened automatically during equipment oper...

Page 7: ...evious con ditions of use g If improper venting is observed during any of the above tests the common venting system must be corrected in accordance with the latest edition of the National Fuel Gas Cod...

Page 8: ...n can occur inside masonry chimneys when a single fan assisted Category I appliance 80 AFUE furnace is vented without adequate dilution air Do not connect an 80 furnace to a masonry chimney unless the...

Page 9: ...nd or Reline Fix 4 Cleanout free of debris Check 4 Reline Fix 4 Liner in good condition Check 5 Dilution air available Check 6 Complete the installation Check 7 Reline Fix 4 Reline Fix 4 No Yes Yes Ye...

Page 10: ...f the tile liner Rusted pieces of the metallic liner reline the chimney Fix 4 CHECK 5 LINER CONDITION If a metal liner is present it must be checked It cannot be assumed that all existing metal liners...

Page 11: ...relined Fix 4 FIX 1 LINER TERMINATION Any cap or roof assembly used with a liner must be approved by the liner manufacturer for such use The liner and cap roof assembly must then terminate above the...

Page 12: ...s very tall The vent connectors used are very long or have a large number of elbows Local experience indicates that flexible liners installed without insulation are likely to have condensation problem...

Page 13: ...irigid metallic tubing and metallic fittings Alumi num alloy tubing must not be used in exterior loca tions Listed gas appliance connectors used in accor dance with the terms of their listing must be...

Page 14: ...ugh the left side of the furnace the installer must supply a straight pipe to reach the exterior of the furnace Figure 17 Figure 17 Gas Inlet Through Left Side Counterflow A ground joint union drip le...

Page 15: ...ch WC at the furnace manifold with all gas appliances in operation Maintaining proper gas pressure depends on three main factors 1 Vaporization rate depending on temperature of the liquid and wetted s...

Page 16: ...ARNING To prevent death or personal injury due to electric shock disconnect electrical power before changing any electrical wiring CAUTION When servicing controls label all wires before disconnecting...

Page 17: ...ow voltage wiring may enter through the right or left side of the furnace as viewed for an upflow installation top or bottom for a horizontal installation See Specification Sheet for hole locations Ru...

Page 18: ...America Manual D A duct system must be installed in accordance with Stan dards of the National Board of Fire Underwriters for the Installation of Air Conditioning Warm Air Heating and Ventilating Syst...

Page 19: ...For air delivery of 1800 CFM or higher use two side returns or one side return plus bottom return Guide dimples locate the side and bottom return cutout locations Use a straight edge to scribe lines...

Page 20: ...er Continuous Light 1 Internal Control Failure 1 Flash 2 System Lockout 2 Flashes 3 Pressure Switch Stuck Closed 3 Flashes 4 Pressure Switch Stuck Open 4 Flashes 5 Open Limit Control 5 Flashes 6 Open...

Page 21: ...anation of the pos sible problem On new installations or if a functional part such as the gas valve pressure switch or limit control has been replaced verify that the furnace is operating properly aft...

Page 22: ...our screws This is intentional and not a manufacturing defect 3 As shipped the rollout protection device is located near the flame sensor end of the manifold assembly Re move and save the mounting scr...

Page 23: ...ontrol determines that a measurable combustion can not be established or maintained after three consecu tive tries four if flame is established then lost to turn on the furnace If a flame is not sense...

Page 24: ...ff the electrical power supply to the furnace 3 Set room thermostat to lowest possible setting 4 Remove the door on the front of the furnace Note This furnace is equipped with an ignition device to au...

Page 25: ...r consult with local utility Figure 41 Measuring Inlet Gas Pressure Alternate Method CHECK MANIFOLD PRESSURE A tapped opening is provided in the gas valve to facilitate measurement of the manifold pre...

Page 26: ...rnace as marked on the rating plate CHANGING BLOWER SPEEDS WARNING To avoid death or personal injury due to electricalshock turnoffpowertothefurnace before changing speed taps All furnaces ship at hig...

Page 27: ...er location and procedures for removal cleaning and replacing them If help is needed contact the installer of the furnace or a qualified servicer AIR FILTER UPFLOW FURNACES If the filter is in the fur...

Page 28: ...s are permanently lubricated No further lubrication is required INDUCED DRAFT BLOWER MOTOR The induced draft blower motor is permanently lubricated No further lubrication is required FLAME SENSOR INTE...

Page 29: ...the burners 5 Use bottle brush to clean burner insert and inside of burner 6 Replace burners and burner retention bracket inspect the burner assembly for proper seating of burners in retention slots 7...

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