Amana GCI Series Installation Instructions Manual Download Page 7

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The minimum vent diameter for the Category I venting
system is as shown below:

MINIMUM VENT DIAMETER

MODEL

GUI*

GCI*

45

3 Inch

4 Inch

70

4 Inch

4 Inch

90

4 Inch

4 Inch

115

5 Inch

5 Inch

140

5 Inch

5 Inch

Under some conditions, larger vents than those shown
above may be required or allowed.

When an existing furnace is removed from a venting system
serving other appliances, the venting system may be too
large to properly vent the remaining attached appliances.

The following steps shall be followed with each appliance
remaining connected to the common venting system placed
in operation, while the other appliances remaining con-
nected to the common venting system are not in operation.

(a) Seal any unused openings in the common venting

system.

(b) Visually inspect the venting system for proper size and

horizontal pitch as required in the National Fuel Gas
Code, ANSI Z223.1, or the CAN/CGA B149 Installation
Codes and these instructions. Determine there is no
blockage or restriction, leakage, corrosion or other
deficiencies which could cause an unsafe condition.

(c) Where practical, close all building doors, windows, and

all doors between the space where the appliances
remain connected to the common venting system are
located and other spaces of the building. Turn on all gas
appliances not connected to the common venting sys-
tem and operate on high speed all exhaust fans (range
hoods and bathroom), except summer exhaust fans.
Close fireplace dampers.

(d) Following the lighting instructions, place the furnace

being inspected in operation. Adjust thermostat so
appliance will operate continuously.

(e) Test for spillage at the draft hood relief opening after 5

minutes of main burner operation. Use the flame of a
match or candle, or smoke from a cigarette, cigar, or
pipe.

(f) After it has been determined that each appliance re-

maining connected to the common venting system
properly vents when tested as outlined above, return
doors, windows, exhaust fans, fireplace dampers and
any other gas-burning appliance to their previous con-
ditions of use.

(g) If improper venting is observed during any of the above

tests, the common venting system must be corrected in
accordance with the latest edition of the National Fuel
Gas Code, ANSI Z223.1.

When resizing any portion of the common venting system,
use the appropriate table in Appendix G in the latest edition
of the National Fuel Gas Code, ANSI Z223.1.

Upflow or Horizontal units are shipped with the induced
draft blower discharging from the top of the furnace.  (“Top”
is as viewed for an upflow installation.)  The induced draft
blower can be rotated 90 degrees counterclockwise for
Category I venting, with the airflow horizontal left to right
(Figure 5).  For horizontal installations, a 4-inch single wall
pipe can be used to extend the induced draft blower outlet

1/2” beyond the furnace cabinet.  Vent the furnace in
accordance with the National Fuel Gas Code, NFPA54/
ANSI Z223.1 - latest edition.  In Canada, vent the furnace
in accordance with the National Standard of Canada, CAN/
CGA B149 - latest editions and amendments.

Figure 5

Upflow Rotated Induced Draft Blower

Counterflow units are shipped with the induced draft
blower discharging from the top of the furnace. (“Top” as
viewed for an counterflow installation.)  The induced draft
blower can be rotated 90 degrees counterclockwise for
Category I venting, with the airflow horizontal right to left
(Figure 6).  For horizontal installations, a 3-inch B-vent pipe
can be used to extend the induced draft blower outlet 1/2”
beyond the furnace cabinet.  Vent the furnace in accor-
dance with the National Fuel Gas Code, NFPA54/ANSI
Z223.1 - latest edition.  In Canada, vent the furnace in
accordance with the National Standard of Canada, CAN/
CGA B149 - latest editions and amendments.

Supply

Air

Return

Air

Vent

Figure 6

Counterflow Rotated Induced Draft Blower

To rotate the induced draft blower counterclockwise pro-
ceed as follows:

1. Disconnect electrical power from furnace.

WARNING

To prevent death or personal injury due to
electrical shock, disconnect electrical
power.

2. Remove the round cutout from the side of the furnace.

Note: The assembly, starting from the outside, is
induced draft blower, outer gasket, rotation plate, inner
gasket, partition panel (See Figure 7).

Summary of Contents for GCI Series

Page 1: ...hem TheprecautionslistedinthisInstallationManualshould not supersede existing practices but should be considered as supplemental information Amana Fayetteville TN 37334 A higher standard of comfort He...

Page 2: ...il it today This will assist Amana in contacting you should any service or warranty information change in the future When filling in the registration card be sure to include the Model Manufacturing an...

Page 3: ...to be set on a floor that may become wet or damp at times the furnace should be supported above the floor on a concrete base sized approximately 1 1 2 larger than the base of the furnace ADDITIONAL L...

Page 4: ...al injury or property damage may occur if the furnace and other fuel burning appliances are not provided withenoughfreshairforpropercombustion and ventilation of flue gases Most homes require outside...

Page 5: ...th doors are considered a part of the unconfined space 5 3 3 Equipment Located in Confined Spaces a All Air from Inside the Building The confined space shall be provided with two permanent openings co...

Page 6: ...vers and grilles will have 60 75 percent free area Louvers and grilles shall be fixed in the open position or interlocked with the equipment so that they are opened automatically during equipment oper...

Page 7: ...evious con ditions of use g If improper venting is observed during any of the above tests the common venting system must be corrected in accordance with the latest edition of the National Fuel Gas Cod...

Page 8: ...n can occur inside masonry chimneys when a single fan assisted Category I appliance 80 AFUE furnace is vented without adequate dilution air Do not connect an 80 furnace to a masonry chimney unless the...

Page 9: ...nd or Reline Fix 4 Cleanout free of debris Check 4 Reline Fix 4 Liner in good condition Check 5 Dilution air available Check 6 Complete the installation Check 7 Reline Fix 4 Reline Fix 4 No Yes Yes Ye...

Page 10: ...f the tile liner Rusted pieces of the metallic liner reline the chimney Fix 4 CHECK 5 LINER CONDITION If a metal liner is present it must be checked It cannot be assumed that all existing metal liners...

Page 11: ...relined Fix 4 FIX 1 LINER TERMINATION Any cap or roof assembly used with a liner must be approved by the liner manufacturer for such use The liner and cap roof assembly must then terminate above the...

Page 12: ...s very tall The vent connectors used are very long or have a large number of elbows Local experience indicates that flexible liners installed without insulation are likely to have condensation problem...

Page 13: ...irigid metallic tubing and metallic fittings Alumi num alloy tubing must not be used in exterior loca tions Listed gas appliance connectors used in accor dance with the terms of their listing must be...

Page 14: ...ugh the left side of the furnace the installer must supply a straight pipe to reach the exterior of the furnace Figure 17 Figure 17 Gas Inlet Through Left Side Counterflow A ground joint union drip le...

Page 15: ...ch WC at the furnace manifold with all gas appliances in operation Maintaining proper gas pressure depends on three main factors 1 Vaporization rate depending on temperature of the liquid and wetted s...

Page 16: ...ARNING To prevent death or personal injury due to electric shock disconnect electrical power before changing any electrical wiring CAUTION When servicing controls label all wires before disconnecting...

Page 17: ...ow voltage wiring may enter through the right or left side of the furnace as viewed for an upflow installation top or bottom for a horizontal installation See Specification Sheet for hole locations Ru...

Page 18: ...America Manual D A duct system must be installed in accordance with Stan dards of the National Board of Fire Underwriters for the Installation of Air Conditioning Warm Air Heating and Ventilating Syst...

Page 19: ...For air delivery of 1800 CFM or higher use two side returns or one side return plus bottom return Guide dimples locate the side and bottom return cutout locations Use a straight edge to scribe lines...

Page 20: ...er Continuous Light 1 Internal Control Failure 1 Flash 2 System Lockout 2 Flashes 3 Pressure Switch Stuck Closed 3 Flashes 4 Pressure Switch Stuck Open 4 Flashes 5 Open Limit Control 5 Flashes 6 Open...

Page 21: ...anation of the pos sible problem On new installations or if a functional part such as the gas valve pressure switch or limit control has been replaced verify that the furnace is operating properly aft...

Page 22: ...our screws This is intentional and not a manufacturing defect 3 As shipped the rollout protection device is located near the flame sensor end of the manifold assembly Re move and save the mounting scr...

Page 23: ...ontrol determines that a measurable combustion can not be established or maintained after three consecu tive tries four if flame is established then lost to turn on the furnace If a flame is not sense...

Page 24: ...ff the electrical power supply to the furnace 3 Set room thermostat to lowest possible setting 4 Remove the door on the front of the furnace Note This furnace is equipped with an ignition device to au...

Page 25: ...r consult with local utility Figure 41 Measuring Inlet Gas Pressure Alternate Method CHECK MANIFOLD PRESSURE A tapped opening is provided in the gas valve to facilitate measurement of the manifold pre...

Page 26: ...rnace as marked on the rating plate CHANGING BLOWER SPEEDS WARNING To avoid death or personal injury due to electricalshock turnoffpowertothefurnace before changing speed taps All furnaces ship at hig...

Page 27: ...er location and procedures for removal cleaning and replacing them If help is needed contact the installer of the furnace or a qualified servicer AIR FILTER UPFLOW FURNACES If the filter is in the fur...

Page 28: ...s are permanently lubricated No further lubrication is required INDUCED DRAFT BLOWER MOTOR The induced draft blower motor is permanently lubricated No further lubrication is required FLAME SENSOR INTE...

Page 29: ...the burners 5 Use bottle brush to clean burner insert and inside of burner 6 Replace burners and burner retention bracket inspect the burner assembly for proper seating of burners in retention slots 7...

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