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21

LEFT SIDE

 PANEL

FRONT COVER

DRAIN PORT

SIDE PANEL

GROMMET

HOLES

DRAIN TRAP

TUBE(S) 2

GREEN HOSE

CLAMPS

(3 PLACES)

HOSE A

HOSE B

INDUCED

DRAFT BLOWER

DRAIN PORT

FRONT

COVER

PRESSURE

TAP

RED HOSE CLAMP

Horizontal Connections - Left Side Down

(Upflow Shown, Counterflow Similar)

4.

Remove the rubber cap from the side drain port on the rubber
elbow.

5.

Secure the short end of Hose B to rubber elbow side drain
port using a green hose clamp. 

NOTE:

  For left side drainage,

route hose to far left (down) side panel grommet holes.

 NOTE:

Horizontal left side connections (when using new side port
drain elbow) does not require connecting a hose to the
induced draft blower housing.

6.

Cut 5 1/2 inches straight length from the long end of each
Tube 2.

7.

Insert approximately one inch of each Tube 2 through left
side panel grommet hole.  Secure tubes to Hose A and Hose
B with a green hose clamps.   

NOTE:

  Tube must reach bottom

of trap.  Ensure hoses and tubes maintain a downward slope
for proper drainage and that they are not kinked or binding.

For details concerning mounting of the drain trap, refer to 

Section X,

Condensate Drain Lines and Drain Trap - Upright Drain Trap Mount-
ing.

H

ORIZONTAL

 D

RAIN

 T

RAP

 M

OUNTING

 (L

EFT

 

OR

 R

IGHT

 S

IDE

 P

ANEL

)

1.

Position the drain trap against side panel with drain tubes
inserted into trap.  Note that the trap may be orientated with
the outlet facing either the furnace’s top cover or base pan.

2.

Secure drain trap to side panel at the dimples or crosshairs
located on either side of the grommet drain holes.

3.

Confirm that tubes reach bottom of drain trap and that all
hoses maintain a downward slope and are not kinked or
binding.

4.

Attach PVC drain line to drain trap outlet with either a 90°
elbow or coupling.

XI. ELEC

XI. ELEC

XI. ELEC

XI. ELEC

XI. ELECTRI

TRI

TRI

TRI

TRIC

C

C

C

CAL CO

AL CO

AL CO

AL CO

AL CONNEC

NNEC

NNEC

NNEC

NNECTI

TI

TI

TI

TIO

O

O

O

ONS

NS

NS

NS

NS

WARNING

T

O AVOID THE RISK OF ELECTRICAL SHOCK, WIRING TO THE UNIT MUST BE

POLARIZED AND GROUNDED.

WARNING

T

O AVOID INJURY, ELECTRICAL SHOCK OR DEATH, DISCONNECT ELECTRICAL

POWER BEFORE SERVICING OR CHANGING ANY ELECTRICAL WIRING.

CAUTION

L

ABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS.

W

IRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION.  

V

ERIFY PROPER OPERATION AFTER SERVICING.

W

IRING

 H

ARNESS

The wiring harness is an integral part of this furnace.  Field alter-
ation to comply with electrical codes should not be required.  Wires
are color and number coded for identification purposes.  Refer to
the wiring diagram for wire routings.  If any of the original wire as
supplied with the furnace must be replaced, it must be replaced with
wiring material having a temperature rating of at least 105°C.  Any
replacement wiring must be copper conductor.

115 V

OLT

 L

INE

 C

ONNECTIONS

Before proceeding with electrical connections, ensure that the sup-
ply voltage, frequency, and phase correspond to that specified on
the unit rating plate.  Power supply to the furnace must be N.E.C.
Class 1, and must comply with all applicable codes.  The furnace
must be electrically grounded in accordance with local codes or, in
their absence, with the latest edition of The National Electric Code,
ANSI NFPA 70 and/or The Canadian Electric Code CSA C22.1.
Use a separate fused branch electrical circuit containing properly
sized wire, and fuse or circuit breaker.  The fuse or circuit breaker
must be sized in accordance with the maximum overcurrent protec-
tion specified on the unit rating plate.  An electrical disconnect must
be provided at the furnace location.

NOTE:

 Line polarity must be observed when making field

connections.

Connect hot, neutral, and ground wires as shown in the wiring dia-
gram located on the unit’s blower door.  For direct vent applications,
the cabinet opening to the junction box must be sealed air tight us-
ing either a UL approved bushing such as Heyco Liquid Tight or by
applying a UL approved non-reactive sealant to bushing.
Line polarity must be observed when making field connections.  Line
voltage connections can be made through either the right or left
side panel.  The furnace is shipped configured for a left side (right
side for counterflows) electrical connection with the junction box lo-
cated inside the burner compartment.  To make electrical connec-
tions through the opposite side of the furnace, the junction box must
be relocated to the other side of the burner compartment prior to
making electrical connections.  To relocate the junction box, follow
the steps shown below.

CAUTION

E

DGES OF SHEET METAL HOLES MAY BE SHARP. 

U

SE GLOVES AS A

PRECAUTION WHEN REMOVING HOLE PLUGS.

1.

Remove the burner compartment door.

2.

Remove and save the two screws securing the junction box
to the side panel.

3.

Relocate junction box and associated plugs and grommets
to opposite side panel.  Secure with screws removed in step
2.

Summary of Contents for ACS9

Page 1: ...Remember it is your responsibility to install the product safely and to know it well enough to be able to instruct a customer in its safe use Safety is a matter of common sense a matter of thinking be...

Page 2: ...ROPER VENT FLUE AND COMBUSTION AIR PIPING PRACTICES 13 TERMINATION LOCATIONS 13 CANADIAN VENTING REQUIREMENTS 14 STANDARD FURNACE CONNECTIONS 14 ALTERNATE FURNACE CONNECTIONS 14 NON DIRECT VENT SINGLE...

Page 3: ...ENERAL 30 INTEGRATED CONTROL MODULE 30 PRIMARY LIMIT 30 AUXILIARY LIMIT 30 ROLLOUT LIMIT 30 PRESSURE SWITCHES 30 FLAME SENSOR 30 XVIII Troubleshooting 31 ELECTROSTATIC DISCHARGE ESD PRECAUTIONS 31 DIA...

Page 4: ...warranty certificate is also supplied with the unit Read the warranty carefully and note what is covered Keep the warranty certificate in a safe location for future reference If additional informatio...

Page 5: ...Coil Front Cover Drain Port 21 Drain Line Penetrations 22 Drain Trap 23 Blower Door Interlock Switch 24 Capacitor 25 Integrated Control Module with fuse and diagnostic LED 26 24 Volt Thermostat Conne...

Page 6: ...on are replaced The input rate and temperature rise are set per the furnace rating plate 100 outside air is provided for combustion air requirements during construction Temporary ducting can be used N...

Page 7: ...d beneath the furnace between the supply air opening and the combustible floor Exposure to contaminated combustion air will result in safety and performance related problems Do not install the furnace...

Page 8: ...ust be corrected Corrections must be in accordance with the latest edition of the Na tional Fuel Gas Code NFPA 54 ANSI Z223 1 and or CSA B149 In paint removers varnishes hydrochloric acid cements and...

Page 9: ...rier etc addi tional air may need to be provided using the methods described in 5 3 3 b or 5 3 4 Space Unconfined For purposes of this Code a space whose volume is not less than 50 cubic feet per 1 00...

Page 10: ...eets the criteria for an unconfined space The total input of all gas utilization equipment installed in the combined space shall be considered in making this determination Each open ing shall have a m...

Page 11: ...L APPLI AL APPLI AL APPLIC C C C CA A A A ATI TI TI TI TIO O O O ONS CO NS CO NS CO NS CO NS CONSID NSID NSID NSID NSIDERA ERA ERA ERA ERATI TI TI TI TIO O O O ONS NS NS NS NS GENERAL Horizontal appli...

Page 12: ...e between natural and propane gas High altitude installations may require both a pressure switch and an orifice change These changes are necessary to compensate for the natural reduction in the densit...

Page 13: ...S AND EXCESSIVE HEAT AS THEY ARE COMBUSTIBLE LIQUIDS AVOID BREATHING CEMENT VAPORS OR CONTACT WITH SKIN AND OR EYES Two or three inch nominal diameter PVC Schedule 40 pipe meet ing ASTM D1785 PVC prim...

Page 14: ...STALLATIONS On upflow units secure the combustion air intake pipe directly to the air intake coupling On counterflow units secure the combus tion air intake pipe to the air intake coupling using the r...

Page 15: ...vent flue piping to the rubber elbow using a worm gear hose clamp NOTE Use of the alternate vent flue location for upright installations requires the drain trap be installed on the same side of the un...

Page 16: ...the wall and solvent cemented to a length of pipe connecting the two couplings The length of pipe should be the wall thickness plus the depth of the socket fittings to be in stalled on the inside and...

Page 17: ...r tees in each Vent Flue Combustion Air Intake pipe Elbows and or tees used in the terminations must be included when determining the number of elbows in the piping systems If the combustion air intak...

Page 18: ...nces be tween the exhaust vent and air intake terminations of adjacent units as with the exhaust vent and air intake terminations of a single unit If more than one direct vent furnace is to be install...

Page 19: ...n port right or left side depending on the intended drain trap mounting 2 Secure HoseAto front cover drain port with a red hose clamp Route hose to rear side panel grommet hole NOTE For left side drai...

Page 20: ...as follows 1 Remove the rubber plug from the coil front cover drain port Counterflow furnaces Relocate the front cover pressure switch hose connection from the left side pressure tap to the right dow...

Page 21: ...harness is an integral part of this furnace Field alter ation to comply with electrical codes should not be required Wires are color and number coded for identification purposes Refer to the wiring di...

Page 22: ...0 Amp maximum at 120 VAC Turn OFF power to the furnace before installing any accessories Follow the humidifier or air cleaner manufacturers instructions for locating mounting grounding and controllin...

Page 23: ...ro pane gas spring from an appropriate manufacturer s propane gas conversion kit Taps for measuring the gas supply pressure and manifold pressure are provided on the valve The gas valve has a manual O...

Page 24: ...TO ACCOMMODATE LINE GAS PRESSURE MEASUREMENT Gas Piping Connections CAUTION EDGES OF SHEET METAL HOLES MAY BE SHARP USE GLOVES AS A PRECAUTION WHEN REMOVING HOLE PLUGS DIRECT STANDARD INLET PIPING Whe...

Page 25: ...tandards of the National Board of Fire Underwriters NBFU Manual 58 For satisfactory operation propane gas pressure must be 11 inch w c at the furnace manifold with all gas appliances in operation Main...

Page 26: ...or NOTE This furnace is equipped with an ignition device which automatically lights the burner Do not try to light the burner by hand 5 Move the furnace gas valve manual control to the OFF position du...

Page 27: ...Off Selector Switch Inlet Pressure Tap Side of Valve Outlet Manifold Pressure Tap White Rodgers Model 36F22 1 Turn OFF gas to furnace at the manual gas shutoff valve external to the furnace 2 Connect...

Page 28: ...gulator preset see control label Consult the appliance rating plate to ensure burner manifold pres sure is as specified If another outlet pressure is required follow these steps 1 Turn OFF all electri...

Page 29: ...quipped with a multi speed circulator blower This blower provides ease in adjusting blower speeds The Product Data Book applicable to your model provides an airflow table showing the relationship betw...

Page 30: ...ange tips but they must not be yellow Flames should extend directly outward from the burners without curling floating or lifting off Flames must not impinge on the sides of the heat exchanger firing t...

Page 31: ...the furnace for 0 20 seconds NOTE If the condition which originally caused the lockout still exists the control will return to lockout Refer to Section XVIII Troubleshooting Diagnostic Chart for aid i...

Page 32: ...ue pipe system from the induced draft blower 4 Remove the induced draft blower and drain and pressure tap hoses from the recuperator coil front cover 5 Remove the recuperator coil front cover to expos...

Page 33: ...s List Gas Valve Blower Motor Gas Manifold Blower Wheel Natural Gas Orifice Blower Mounting Bracket Propane Gas Orifice Blower Cutoff Igniter Blower Housing Flame Sensor Capacitor Rollout Limit Switch...

Page 34: ...pinched or connected improperly Blocked flue and or inlet air pipe blocked drain system or weak induced draft blower Incorrect pressure switch setpoint or malfunctioning switch contacts Loose or impr...

Page 35: ...section for piping details See rating plate for proper gas pressure 7 7 FLASHES Flame sensor is coated oxidized Flame sensor incorrectly positioned in burner flame Lazy burner flame due to improper ga...

Page 36: ...IER FLAME SENSOR 115 VAC TRANSFORMER 40 VA 24 VAC NO C NO C GND CONTR OL LIMIT PRIM AR Y AUT OR ESET SINGLECONTROLO N45KBTU LIMITCONTROL S MANUALRESETROL LOUT RO1 5 RO2 11 HLO 1 HLI 7 PS 10 MVC 9 MV 1...

Page 37: ...H FLAME SENSOR FRONT COVER PRESSURE SWITCH SINGL ECO N TR OLON45KBT U NO C GY BK PLUG CONNECTION FIELD SPLICE SWITCH TEMP OR 24V THERMOSTAT CONNECTIONS BU GN GND 115 VAC 24 VAC BLOWER COMPARTMENT DOO...

Page 38: ...2004 2006 Goodman Company L P is a trademark of Maytag Corporation and is used under license to Goodman Company L P All rights reserved 2550 North Loop West Suite 400 Houston TX 77092 www amana hac c...

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