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13

T

ERMINATION

 L

OCATIONS

NOTES:

 Refer to 

Section IV, Location Requirements and

Considerations

 for combustion air contaminant restrictions.

The following bullets and diagram describe the restrictions concern-
ing the appropriate location of vent/flue pipe and combustion air
intake pipe (when applicable) terminations.  Refer to 

Non-Direct

Vent (Single Pipe) Piping

 and 

Direct Vent (Dual Pipe) Piping

 lo-

cated in this section for specific details on termination construction.

All terminations (flue and/or intake) must be located at
least 12 inches above ground level or the anticipated snow
level.

Vent terminations (non-direct and direct vent) must
terminate at least 3 feet above any forced air inlet located
within 10 feet.

NOTE:  

This provision does not apply to the combustion

air intake termination of a direct vent application.

The vent termination of a 

non-direct

 

vent

 application must

terminate at least 4 feet below, 4 feet horizontally from, or
1 foot above any door, window, or gravity air inlet into any
building.

The vent termination of a 

direct vent

 application must

terminate at least 12 inches from any opening through
which flue gases may enter a building (door, window, or
gravity air inlet).

The vent termination of vent pipe run vertically through a
roof must terminate at least 12 inches above the roof line
(or the anticipated snow level) and be at least 12 inches
from any vertical wall (including any anticipated snow build
up).

A vent termination shall not terminate over public walkways
or over an area where condensate or vapor could create
a nuisance or hazard or could be detrimental to the
operation of regulators, relief valves, or other equipment.

The combustion air intake termination of a direct vent
application should not terminate in an area which is
frequently dusty or dirty.

12"

Non-Direct Vent

Vent/Flue Termination

No Terminations
 Above Walkway

12"

min.

4'

min.

Non-Direct Vent

Vent/Flue Termination

Direct Vent

Vent/Flue Termination

<10'

Forced Air

Inlet

Non-Direct Vent

&

Direct Vent

Vent/Flue Terminations

Grade or Highest

 Anticipated 
Snow Level

3' min.

12" min.

4' min.

12" min.

Vent Termination Clearances

NOTE:

 In Canada, the Canadian Fuel Gas Code takes precedence

over the preceding termination restrictions.

vent

 installation requires only a vent/flue pipe, while a 

direct vent

installation requires both a vent/flue pipe and a combustion air in-
take pipe.  Refer to the appropriate section for details concerning
piping size, length, number of elbows, furnace connections, and
terminations.

M

ATERIALS

 

AND

 J

OINING

 M

ETHODS

WARNING

T

O AVOID BODILY INJURY, FIRE OR EXPLOSION, SOLVENT CEMENTS MUST BE

KEPT AWAY FROM ALL IGNITION SOURCES (I.E., SPARKS, OPEN FLAMES, AND

EXCESSIVE HEAT) AS THEY ARE COMBUSTIBLE LIQUIDS.  

A

VOID BREATHING

CEMENT VAPORS OR CONTACT WITH SKIN AND/OR EYES.

Two- or three-inch nominal diameter PVC Schedule 40 pipe meet-
ing ASTM D1785, PVC primer meeting ASTM F656, and PVC sol-
vent cement meeting ASTM D2564 specifications must be used.
Fittings must be DWV type fittings meeting ASTM D2665 and ASTM
D3311.  Carefully follow the manufacturer’s instructions for cutting,
cleaning, and solvent cementing of PVC.
As an alternative to PVC pipe, primer, solvent cement, and fittings,
ABS materials which are in compliance with the following specifica-
tions may be used.  Two-or-three-inch ABS Schedule 40 pipe must
meet ASTM D1527 and, if used in Canada, must be CSA listed.
Solvent cement for ABS to ABS joints must meet ASTM D2235 and,
if used in Canada, must be CSA listed.  The solvent cement for the
PVC to ABS transition joint must meet ASTM D3138.  Fittings must
be DWV type fittings meeting ASTM D2661 and ASTM D3311 and,
if used in Canada, must be CSA listed.  Carefully follow the manu-
facturers’ instructions for cutting, cleaning, and solvent cementing
PVC and/or ABS.
All 90° elbows must be medium radius (1/4 bend DWV) or long
radius (Long sweep 1/4  bend DWV) types conforming to ASTM
D3311.  A medium radius (1/4  bend DWV) elbow measures 3 1/16”
minimum from the plane of one opening to the centerline of the
other opening for 2” diameter pipe, and 4 9/16” minimum for 3”
pipe.

P

ROPER

 V

ENT

/F

LUE

 

AND

 C

OMBUSTION

 A

IR

 P

IPING

 P

RACTICES

Adhere to these instructions to ensure safe and proper furnace per-
formance. The length, diameter, and number of elbows of the vent/
flue pipe and combustion air pipe (when applicable) affects the per-
formance of the furnace and must be carefully sized.  All piping
must be installed in accordance with local codes and these instruc-
tions.
Piping must be adequately secured and supported to prohibit sag-
ging, joint separation, and/or detachment from the furnace.  Hori-
zontal runs of vent/flue piping must be supported every three feet
and must maintain a 1/4 inch per foot downward slope, back to-
wards the furnace, to properly return condensate to the furnace’s
drain system.  Allowances should be made for minor expansion
and contraction due to temperature variations.  For this reason,
particular care must be taken to secure piping when a long run is
followed by a short offset of less than 40 inches.
Precautions should be taken to prevent condensate from freezing
inside the vent/flue pipe and/or at the vent/flue pipe termination.  All
vent/flue piping exposed to freezing temperatures below 35°F for
extended periods of time must be insulated with 1/2” thick closed
cell foam.  Also all vent/flue piping exposed outdoors in excess of
the terminations shown in this manual (or in unheated areas) must
be insulated with 1/2”  thick closed cell foam.  Inspect piping for
leaks prior to installing insulation.

Summary of Contents for ACS9

Page 1: ...Remember it is your responsibility to install the product safely and to know it well enough to be able to instruct a customer in its safe use Safety is a matter of common sense a matter of thinking be...

Page 2: ...ROPER VENT FLUE AND COMBUSTION AIR PIPING PRACTICES 13 TERMINATION LOCATIONS 13 CANADIAN VENTING REQUIREMENTS 14 STANDARD FURNACE CONNECTIONS 14 ALTERNATE FURNACE CONNECTIONS 14 NON DIRECT VENT SINGLE...

Page 3: ...ENERAL 30 INTEGRATED CONTROL MODULE 30 PRIMARY LIMIT 30 AUXILIARY LIMIT 30 ROLLOUT LIMIT 30 PRESSURE SWITCHES 30 FLAME SENSOR 30 XVIII Troubleshooting 31 ELECTROSTATIC DISCHARGE ESD PRECAUTIONS 31 DIA...

Page 4: ...warranty certificate is also supplied with the unit Read the warranty carefully and note what is covered Keep the warranty certificate in a safe location for future reference If additional informatio...

Page 5: ...Coil Front Cover Drain Port 21 Drain Line Penetrations 22 Drain Trap 23 Blower Door Interlock Switch 24 Capacitor 25 Integrated Control Module with fuse and diagnostic LED 26 24 Volt Thermostat Conne...

Page 6: ...on are replaced The input rate and temperature rise are set per the furnace rating plate 100 outside air is provided for combustion air requirements during construction Temporary ducting can be used N...

Page 7: ...d beneath the furnace between the supply air opening and the combustible floor Exposure to contaminated combustion air will result in safety and performance related problems Do not install the furnace...

Page 8: ...ust be corrected Corrections must be in accordance with the latest edition of the Na tional Fuel Gas Code NFPA 54 ANSI Z223 1 and or CSA B149 In paint removers varnishes hydrochloric acid cements and...

Page 9: ...rier etc addi tional air may need to be provided using the methods described in 5 3 3 b or 5 3 4 Space Unconfined For purposes of this Code a space whose volume is not less than 50 cubic feet per 1 00...

Page 10: ...eets the criteria for an unconfined space The total input of all gas utilization equipment installed in the combined space shall be considered in making this determination Each open ing shall have a m...

Page 11: ...L APPLI AL APPLI AL APPLIC C C C CA A A A ATI TI TI TI TIO O O O ONS CO NS CO NS CO NS CO NS CONSID NSID NSID NSID NSIDERA ERA ERA ERA ERATI TI TI TI TIO O O O ONS NS NS NS NS GENERAL Horizontal appli...

Page 12: ...e between natural and propane gas High altitude installations may require both a pressure switch and an orifice change These changes are necessary to compensate for the natural reduction in the densit...

Page 13: ...S AND EXCESSIVE HEAT AS THEY ARE COMBUSTIBLE LIQUIDS AVOID BREATHING CEMENT VAPORS OR CONTACT WITH SKIN AND OR EYES Two or three inch nominal diameter PVC Schedule 40 pipe meet ing ASTM D1785 PVC prim...

Page 14: ...STALLATIONS On upflow units secure the combustion air intake pipe directly to the air intake coupling On counterflow units secure the combus tion air intake pipe to the air intake coupling using the r...

Page 15: ...vent flue piping to the rubber elbow using a worm gear hose clamp NOTE Use of the alternate vent flue location for upright installations requires the drain trap be installed on the same side of the un...

Page 16: ...the wall and solvent cemented to a length of pipe connecting the two couplings The length of pipe should be the wall thickness plus the depth of the socket fittings to be in stalled on the inside and...

Page 17: ...r tees in each Vent Flue Combustion Air Intake pipe Elbows and or tees used in the terminations must be included when determining the number of elbows in the piping systems If the combustion air intak...

Page 18: ...nces be tween the exhaust vent and air intake terminations of adjacent units as with the exhaust vent and air intake terminations of a single unit If more than one direct vent furnace is to be install...

Page 19: ...n port right or left side depending on the intended drain trap mounting 2 Secure HoseAto front cover drain port with a red hose clamp Route hose to rear side panel grommet hole NOTE For left side drai...

Page 20: ...as follows 1 Remove the rubber plug from the coil front cover drain port Counterflow furnaces Relocate the front cover pressure switch hose connection from the left side pressure tap to the right dow...

Page 21: ...harness is an integral part of this furnace Field alter ation to comply with electrical codes should not be required Wires are color and number coded for identification purposes Refer to the wiring di...

Page 22: ...0 Amp maximum at 120 VAC Turn OFF power to the furnace before installing any accessories Follow the humidifier or air cleaner manufacturers instructions for locating mounting grounding and controllin...

Page 23: ...ro pane gas spring from an appropriate manufacturer s propane gas conversion kit Taps for measuring the gas supply pressure and manifold pressure are provided on the valve The gas valve has a manual O...

Page 24: ...TO ACCOMMODATE LINE GAS PRESSURE MEASUREMENT Gas Piping Connections CAUTION EDGES OF SHEET METAL HOLES MAY BE SHARP USE GLOVES AS A PRECAUTION WHEN REMOVING HOLE PLUGS DIRECT STANDARD INLET PIPING Whe...

Page 25: ...tandards of the National Board of Fire Underwriters NBFU Manual 58 For satisfactory operation propane gas pressure must be 11 inch w c at the furnace manifold with all gas appliances in operation Main...

Page 26: ...or NOTE This furnace is equipped with an ignition device which automatically lights the burner Do not try to light the burner by hand 5 Move the furnace gas valve manual control to the OFF position du...

Page 27: ...Off Selector Switch Inlet Pressure Tap Side of Valve Outlet Manifold Pressure Tap White Rodgers Model 36F22 1 Turn OFF gas to furnace at the manual gas shutoff valve external to the furnace 2 Connect...

Page 28: ...gulator preset see control label Consult the appliance rating plate to ensure burner manifold pres sure is as specified If another outlet pressure is required follow these steps 1 Turn OFF all electri...

Page 29: ...quipped with a multi speed circulator blower This blower provides ease in adjusting blower speeds The Product Data Book applicable to your model provides an airflow table showing the relationship betw...

Page 30: ...ange tips but they must not be yellow Flames should extend directly outward from the burners without curling floating or lifting off Flames must not impinge on the sides of the heat exchanger firing t...

Page 31: ...the furnace for 0 20 seconds NOTE If the condition which originally caused the lockout still exists the control will return to lockout Refer to Section XVIII Troubleshooting Diagnostic Chart for aid i...

Page 32: ...ue pipe system from the induced draft blower 4 Remove the induced draft blower and drain and pressure tap hoses from the recuperator coil front cover 5 Remove the recuperator coil front cover to expos...

Page 33: ...s List Gas Valve Blower Motor Gas Manifold Blower Wheel Natural Gas Orifice Blower Mounting Bracket Propane Gas Orifice Blower Cutoff Igniter Blower Housing Flame Sensor Capacitor Rollout Limit Switch...

Page 34: ...pinched or connected improperly Blocked flue and or inlet air pipe blocked drain system or weak induced draft blower Incorrect pressure switch setpoint or malfunctioning switch contacts Loose or impr...

Page 35: ...section for piping details See rating plate for proper gas pressure 7 7 FLASHES Flame sensor is coated oxidized Flame sensor incorrectly positioned in burner flame Lazy burner flame due to improper ga...

Page 36: ...IER FLAME SENSOR 115 VAC TRANSFORMER 40 VA 24 VAC NO C NO C GND CONTR OL LIMIT PRIM AR Y AUT OR ESET SINGLECONTROLO N45KBTU LIMITCONTROL S MANUALRESETROL LOUT RO1 5 RO2 11 HLO 1 HLI 7 PS 10 MVC 9 MV 1...

Page 37: ...H FLAME SENSOR FRONT COVER PRESSURE SWITCH SINGL ECO N TR OLON45KBT U NO C GY BK PLUG CONNECTION FIELD SPLICE SWITCH TEMP OR 24V THERMOSTAT CONNECTIONS BU GN GND 115 VAC 24 VAC BLOWER COMPARTMENT DOO...

Page 38: ...2004 2006 Goodman Company L P is a trademark of Maytag Corporation and is used under license to Goodman Company L P All rights reserved 2550 North Loop West Suite 400 Houston TX 77092 www amana hac c...

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