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20

Section IX, Vent/Flue Pipe 

and Combustion Air Pipe for details on

alternate vent/flue pipe connection.

1.

Remove the rubber plug from the front cover right-side drain
port. Save for use in step 3.

2.

Secure Hose A to front cover drain port with a red hose clamp.
Route hose to rear right side panel grommet hole.

RUBBER ELBOW

(EXTERNALLY

MOUNTED)

TUBE 1

GREEN HOSE

CLAMPS

(3 PLACES)

HOSE B

TUBE(S) 2

DRAIN TRAP

SIDE PANEL

GROMMET

HOLES

HOSE A

FRONT COVER

DRAIN PORT

RUBBER

ELBOW 

DRAIN PORT

RED HOSE

CLAMP

RED HOSE CLAMP

Upright “Alternate” Connections - Right Side Only

(Upflow Shown, Counterflow Similar)

3.

Remove grommet from front right-side panel drain hole.  Seal
hole in grommet with large end of plug.  Reinstall grommet
and plug into side panel drain hole.

4.

Cut 1/4 inch from the end of the drain port on the externally
mounted rubber elbow.  Discard cut portion.

5.

Insert Tube 1 into rubber elbow drain port and secure with a
red hose clamp.  Angle tube outward toward front of furnace.

6.

Cut 17 7/8 inches from the long end of Hose B and discard.

7.

Secure remaining end of Hose B to exposed end of Tube 1
with a green hose clamp.  Route hose toward right side panel
grommet holes.

8.

Insert short end of one Tube 2 through rear right side panel
grommet drain hole.  Secure tube to Hose A with a green
hose clamp.

9.

Insert short end of remaining Tube 2 into Hose B from rubber
elbow and secure with green hose clamp.  Ensure hoses
and tubes maintain a downward slope for proper drainage
and are not kinked or binding.

For details concerning mounting of the drain trap, refer to the fol-
lowing section.

U

PRIGHT

 D

RAIN

 T

RAP

 M

OUNTING

 (L

EFT

 

OR

 R

IGHT

 S

IDE

 P

ANEL

)

1.

Insert drain tubes into drain trap and position the drain trap
against the side panel.  

NOTE:

  Drain tubes must reach the

bottom of the drain trap.

2.

Secure drain trap to side panel at the mounting holes (dimples
or crosshairs on counterflow models) located below the
grommet drain holes.

3.

Attach PVC drain line to drain trap outlet with either a 90°
elbow or coupling.

H

ORIZONTAL

 I

NSTALLATIONS

R

IGHT

 S

IDE

 D

OWN

Horizontal installations with the right side down require that the drain
hoses be connected to the right side front cover drain port and the
rubber elbow drain port.

NOTE:

  On counterflow models, relocation of the front cover pressure

switch hose is required.

Make connections as follows:

1.

Remove the rubber plug from the coil front cover drain port.

Counterflow furnaces

Relocate the front cover pressure switch hose connection
from the left side pressure tap to the right (down) side tap.

The pressure switch hose must be connected to the down
side to guard against blocked drain conditions.   Cut hose to
appropriate length to minimize sagging.  Plug left (unused)
pressure tap with plug removed from right side.

2.

Secure Hose A to front cover drain tap with a red hose clamp.
Route hose to rear right (down) side panel grommet holes.

HOSE A

HOSE B

SIDE PANEL

GROMMET

HOLES

GREEN

HOSE

CLAMP

(3 PLACES)

TUBE 1

RUBBER

ELBOW

RIGHT

SIDE

 PANEL

DRAIN TRAP

TUBES 2

RUBBER ELBOW

DRAIN PORT

FRONT COVER
DRAIN PORT

FRONT
COVER

PRESSURE 

TAP

RED HOSE

CLAMP

RED HOSE

CLAMP

Horizontal Connections - Right Side Down

(Upflow Shown, Counterflow Similar)

3.

Cut 1/4 inch from the end of the drain port on the rubber
elbow and discard.

4.

Insert Tube 1 into rubber elbow drain port and secure with a
red hose clamp. Angle tube outward toward front of furnace.

5.

Cut 17 3/4 inches from the long end of Hose B and discard.

6.

Secure remaining end of Hose B to exposed end of Tube 1
with a green hose clamp.  Route hose to front right down
side panel grommet holes.

7.

Cut 5 1/2 inches straight length from the long end of each
Tube 2.

8.

Insert approximately one inch of each Tube 2 through the
right down side panel grommet holes.  Secure tubes to Hose
A and Hose B using green hose clamps.  Ensure hoses and
tubes maintain a downward slope for proper drainage and
are not kinked or bound.

For details concerning mounting of the drain trap, refer to 

Section

X, Condensate Drain Lines and Drain Trap - Upright Drain Trap
Mounting.

L

EFT

 S

IDE

 D

OWN

Horizontal installations with the left side panel down will require drain
hoses to be connected to the left side front cover drain port and the
side drain port on the rubber elbow.

1.

Remove the rubber plug from the coil front cover left (down)
side drain port.

2.

Relocate the front cover pressure switch hose connection
from the right side (as shipped) pressure tap to the left (down)
side tap.  The pressure switch hose must be connected to
the down side to guard against blocked drain conditions.
Cut hose to appropriate length to minimize sagging.  Plug
right (unused) pressure tap with plug removed from left side.

3.

Secure Hose A to front cover drain port with a red hose clamp.
Route hose to rear left (down) side panel grommet holes.

NOTE:

  For left side drainage, grommets must be relocated

to left side panel.

Summary of Contents for ACS9

Page 1: ...Remember it is your responsibility to install the product safely and to know it well enough to be able to instruct a customer in its safe use Safety is a matter of common sense a matter of thinking be...

Page 2: ...ROPER VENT FLUE AND COMBUSTION AIR PIPING PRACTICES 13 TERMINATION LOCATIONS 13 CANADIAN VENTING REQUIREMENTS 14 STANDARD FURNACE CONNECTIONS 14 ALTERNATE FURNACE CONNECTIONS 14 NON DIRECT VENT SINGLE...

Page 3: ...ENERAL 30 INTEGRATED CONTROL MODULE 30 PRIMARY LIMIT 30 AUXILIARY LIMIT 30 ROLLOUT LIMIT 30 PRESSURE SWITCHES 30 FLAME SENSOR 30 XVIII Troubleshooting 31 ELECTROSTATIC DISCHARGE ESD PRECAUTIONS 31 DIA...

Page 4: ...warranty certificate is also supplied with the unit Read the warranty carefully and note what is covered Keep the warranty certificate in a safe location for future reference If additional informatio...

Page 5: ...Coil Front Cover Drain Port 21 Drain Line Penetrations 22 Drain Trap 23 Blower Door Interlock Switch 24 Capacitor 25 Integrated Control Module with fuse and diagnostic LED 26 24 Volt Thermostat Conne...

Page 6: ...on are replaced The input rate and temperature rise are set per the furnace rating plate 100 outside air is provided for combustion air requirements during construction Temporary ducting can be used N...

Page 7: ...d beneath the furnace between the supply air opening and the combustible floor Exposure to contaminated combustion air will result in safety and performance related problems Do not install the furnace...

Page 8: ...ust be corrected Corrections must be in accordance with the latest edition of the Na tional Fuel Gas Code NFPA 54 ANSI Z223 1 and or CSA B149 In paint removers varnishes hydrochloric acid cements and...

Page 9: ...rier etc addi tional air may need to be provided using the methods described in 5 3 3 b or 5 3 4 Space Unconfined For purposes of this Code a space whose volume is not less than 50 cubic feet per 1 00...

Page 10: ...eets the criteria for an unconfined space The total input of all gas utilization equipment installed in the combined space shall be considered in making this determination Each open ing shall have a m...

Page 11: ...L APPLI AL APPLI AL APPLIC C C C CA A A A ATI TI TI TI TIO O O O ONS CO NS CO NS CO NS CO NS CONSID NSID NSID NSID NSIDERA ERA ERA ERA ERATI TI TI TI TIO O O O ONS NS NS NS NS GENERAL Horizontal appli...

Page 12: ...e between natural and propane gas High altitude installations may require both a pressure switch and an orifice change These changes are necessary to compensate for the natural reduction in the densit...

Page 13: ...S AND EXCESSIVE HEAT AS THEY ARE COMBUSTIBLE LIQUIDS AVOID BREATHING CEMENT VAPORS OR CONTACT WITH SKIN AND OR EYES Two or three inch nominal diameter PVC Schedule 40 pipe meet ing ASTM D1785 PVC prim...

Page 14: ...STALLATIONS On upflow units secure the combustion air intake pipe directly to the air intake coupling On counterflow units secure the combus tion air intake pipe to the air intake coupling using the r...

Page 15: ...vent flue piping to the rubber elbow using a worm gear hose clamp NOTE Use of the alternate vent flue location for upright installations requires the drain trap be installed on the same side of the un...

Page 16: ...the wall and solvent cemented to a length of pipe connecting the two couplings The length of pipe should be the wall thickness plus the depth of the socket fittings to be in stalled on the inside and...

Page 17: ...r tees in each Vent Flue Combustion Air Intake pipe Elbows and or tees used in the terminations must be included when determining the number of elbows in the piping systems If the combustion air intak...

Page 18: ...nces be tween the exhaust vent and air intake terminations of adjacent units as with the exhaust vent and air intake terminations of a single unit If more than one direct vent furnace is to be install...

Page 19: ...n port right or left side depending on the intended drain trap mounting 2 Secure HoseAto front cover drain port with a red hose clamp Route hose to rear side panel grommet hole NOTE For left side drai...

Page 20: ...as follows 1 Remove the rubber plug from the coil front cover drain port Counterflow furnaces Relocate the front cover pressure switch hose connection from the left side pressure tap to the right dow...

Page 21: ...harness is an integral part of this furnace Field alter ation to comply with electrical codes should not be required Wires are color and number coded for identification purposes Refer to the wiring di...

Page 22: ...0 Amp maximum at 120 VAC Turn OFF power to the furnace before installing any accessories Follow the humidifier or air cleaner manufacturers instructions for locating mounting grounding and controllin...

Page 23: ...ro pane gas spring from an appropriate manufacturer s propane gas conversion kit Taps for measuring the gas supply pressure and manifold pressure are provided on the valve The gas valve has a manual O...

Page 24: ...TO ACCOMMODATE LINE GAS PRESSURE MEASUREMENT Gas Piping Connections CAUTION EDGES OF SHEET METAL HOLES MAY BE SHARP USE GLOVES AS A PRECAUTION WHEN REMOVING HOLE PLUGS DIRECT STANDARD INLET PIPING Whe...

Page 25: ...tandards of the National Board of Fire Underwriters NBFU Manual 58 For satisfactory operation propane gas pressure must be 11 inch w c at the furnace manifold with all gas appliances in operation Main...

Page 26: ...or NOTE This furnace is equipped with an ignition device which automatically lights the burner Do not try to light the burner by hand 5 Move the furnace gas valve manual control to the OFF position du...

Page 27: ...Off Selector Switch Inlet Pressure Tap Side of Valve Outlet Manifold Pressure Tap White Rodgers Model 36F22 1 Turn OFF gas to furnace at the manual gas shutoff valve external to the furnace 2 Connect...

Page 28: ...gulator preset see control label Consult the appliance rating plate to ensure burner manifold pres sure is as specified If another outlet pressure is required follow these steps 1 Turn OFF all electri...

Page 29: ...quipped with a multi speed circulator blower This blower provides ease in adjusting blower speeds The Product Data Book applicable to your model provides an airflow table showing the relationship betw...

Page 30: ...ange tips but they must not be yellow Flames should extend directly outward from the burners without curling floating or lifting off Flames must not impinge on the sides of the heat exchanger firing t...

Page 31: ...the furnace for 0 20 seconds NOTE If the condition which originally caused the lockout still exists the control will return to lockout Refer to Section XVIII Troubleshooting Diagnostic Chart for aid i...

Page 32: ...ue pipe system from the induced draft blower 4 Remove the induced draft blower and drain and pressure tap hoses from the recuperator coil front cover 5 Remove the recuperator coil front cover to expos...

Page 33: ...s List Gas Valve Blower Motor Gas Manifold Blower Wheel Natural Gas Orifice Blower Mounting Bracket Propane Gas Orifice Blower Cutoff Igniter Blower Housing Flame Sensor Capacitor Rollout Limit Switch...

Page 34: ...pinched or connected improperly Blocked flue and or inlet air pipe blocked drain system or weak induced draft blower Incorrect pressure switch setpoint or malfunctioning switch contacts Loose or impr...

Page 35: ...section for piping details See rating plate for proper gas pressure 7 7 FLASHES Flame sensor is coated oxidized Flame sensor incorrectly positioned in burner flame Lazy burner flame due to improper ga...

Page 36: ...IER FLAME SENSOR 115 VAC TRANSFORMER 40 VA 24 VAC NO C NO C GND CONTR OL LIMIT PRIM AR Y AUT OR ESET SINGLECONTROLO N45KBTU LIMITCONTROL S MANUALRESETROL LOUT RO1 5 RO2 11 HLO 1 HLI 7 PS 10 MVC 9 MV 1...

Page 37: ...H FLAME SENSOR FRONT COVER PRESSURE SWITCH SINGL ECO N TR OLON45KBT U NO C GY BK PLUG CONNECTION FIELD SPLICE SWITCH TEMP OR 24V THERMOSTAT CONNECTIONS BU GN GND 115 VAC 24 VAC BLOWER COMPARTMENT DOO...

Page 38: ...2004 2006 Goodman Company L P is a trademark of Maytag Corporation and is used under license to Goodman Company L P All rights reserved 2550 North Loop West Suite 400 Houston TX 77092 www amana hac c...

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