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SERVICING

26

If these symptoms are observed:

1.    Check for a restricted liquid line or drier. A restriction 

will be indicated by a temperature drop across the 

drier.

2.    Check the operation of the power element of the 

valve as described in Checking Expansion Valve 

Operation.

Superheat

The expansion valves are factory adjusted to maintain 

12  to 15 degrees superheat of the suction gas. Before 

checking the superheat or replacing the valve, perform 

all the procedures outlined under Air Flow, Refrigerant 

Charge, Expansion Valve - Overfeeding, Underfeeding.  

These are the most common causes for evaporator 

malfunction.

Checking Superheat

Refrigerant gas is considered superheated when its 

temperature is higher than the saturation temperature 

corresponding to its pressure. The degree of superheat 

equals the degrees of temperature increase above 

the saturation temperature at existing pressure.  See 

Temperature - Pressure Chart on following page.

CAUTION

To prevent personal injury, carefully connect and 

disconnect manifold gauge hoses. Escaping liquid 

refrigerant can cause burns. Do not vent refrigerant to 

atmosphere. Recover during system repair or final unit 

disposal. 

1.    Run system at least 10 minutes to allow pressure to 

stabilize.

2.    Temporarily install thermometer on suction (large) 

line near compressor  with adequate contact and 

insulate for best possible reading.

3.    Refer to the superheat table provided for proper 

system superheat. Add charge to lower superheat or 

recover charge to raise superheat.

Superheat Formula = Suct. Line Temp. - Sat. Suct. 

Temp.

EXAMPLE:

A.   Suction Pressure = 143 

B.   Corresponding Temp. °F. = 50

C.   Thermometer on Suction Line = 61°F.

To obtain the degrees temperature of superheat, subtract 

50.0 from 61.0°F.

The difference is 11° Superheat. The 11° Superheat would 

fall in the ± range of allowable superheat.

100

 

 

 

10

10

95

 

 

10

10

10

90

 

 

12

15

18

85

 

10

13

17

20

80

 

10

15

21

26

75

10

13

17

25

29

70

10

17

20

28

32

65

13

19

26

32

35

60

17

25

30

33

37

Ambient Condenser 

Inlet Temp (°F 

Drybulb)

65

70

75

Return Air Temp. (°F Drybulb)

80

85

Superheat And Subcooling Adjustment On TXV 

Applications

Single Speed Application (*PC1460)

1.    Purge gauge lines. Connect service gauge manifold 

to access fittings. Run system at least 10 minutes to 

allow pressure to stabilize.

2.    Temporarily install thermometer on liquid (small) line 

near liquid line access fitting with adequate contact 

and insulate for best possible reading.

3.    Check subcooling and superheat. Systems with TXV 

application should have a subcooling of 10 + 2°F and 

superheat of 15 to 18ºF.

A.  If subcooling and superheat are low, adjust TXV 

to 15 - 18ºF then check subcooling.

B.  If subcooling is low and superheat is high, add 

charge to raise subcooling to 10 ± 2ºF then 

check superheat.

C.  If subcooling and superheat are high, adjust TXV 

valve to 15 - 18ºF then check subcooling.

D.  If subcooling is high and superheat is low, adjust 

TXV valve to 15 to 18ºF superheat and remove 

charge to lower the subcooling to 10 ± 2ºF.

The TXV should NOT be adjusted at light load conditions 

55º to 60ºF, under such conditions only the subcooling 

can be evaluated. This is because suction pressure is 

dependent on indoor airflow, and wet bulb temperature.

NOTE: Do NOT adjust charge based on suction 

pressure unless there is a gross undercharge.

4.  Disconnect manifold set. Installation is complete.

Subcooling  = Sat. Liquid Temp. - Liquid Line Temp.

Summary of Contents for A/GPC 14

Page 1: ...mproper installation adjustment servicing or repair of the equipment specified in this manual or attempting to install adjust service or repair the equipment specified in this manual without proper tr...

Page 2: ...es seek medical help immediately Always follow EPA regulations Never burn refrigerant as poisonous gas will be produced WARNING To avoid possible injury explosion or death practice safe handling of re...

Page 3: ...PRODUCT IDENTIFICATION 3 NOMENCLATURE The model number is used for positive identification of component parts used in manufacturing Please use this number when requesting service or parts information...

Page 4: ...PRODUCT IDENTIFICATION 4 NOMENCLATURE The model number is used for positive identification of component parts used in manufacturing Please use this number when requesting service or parts information...

Page 5: ...e Heat Pump 14 SEER R410A Multiposition heating cooling units Initial release of single phase models GPH14 24 60 M41AA Goodman Brand Package Heat Pump 14 SEER R410A Multiposition heating cooling units...

Page 6: ...s Release of models with access box removed APH1660M41AA Amana Brand Package Heat Pump up to 16 SEER R410A Multiposition heating cooling units Converting light commercial 6 ton unit to 5 ton residenti...

Page 7: ...the gas through the tubes and fins of the coil The refrigerant now becomes saturated part liquid part vapor and then continues to give up heat until it condenses to a liquid alone Once the vapor is fu...

Page 8: ...60A or OT EHR18 60A Emergency Heat Mode Heat Pumps NOTE The following only applies if the unit has an approved electric heat kit installed for auxiliary heating A GPH EEM Equipped Models Only With the...

Page 9: ...RATION 9 Indoor Coil Accumulator Outdoor Coil Reversing Valve Energized Indoor Coil Accumulator Outdoor Coil Reversing Valve De Energized Typical Heat Pump System in Cooling Typical Heat Pump System i...

Page 10: ...MOTOR FAILURE DO NOT OIL 4 Manually rotate the outdoor fan and indoor blower to be sure they run freely 5 Inspect the control panel wiring compressor connections and all other component wiring to be s...

Page 11: ...tion and loose connections 2 Use an ohmmeter to check continuity of any suspected open wires 3 If any wires must be replaced replace with comparable gauge and insulation thickness Checking Thermostat...

Page 12: ...alling Multiple power sources may be present Failure to do so may cause property damage personal injury or death 1 Remove the leads from the holding coil 2 Using an ohmmeter test across the coil termi...

Page 13: ...ents are not required on Scroll compressor equipped units due to a non replaceable check valve located in the discharge line of the compressor However hard start kits are available and may improve low...

Page 14: ...OHM resistor before handling Using a hookup as shown below take the amperage and voltage readings and use them in the formula Capacitance MFD 2650 X Amperage Voltage Testing Capacitance Checking Fan...

Page 15: ...flow Because of the sophisticated electronics within the ECM motor some technicians are intimated by the ECM motor however these fears are unfounded GE Regal Beloit offers two ECM motor testers and wi...

Page 16: ...may be open Allow motor to cool and retest 16 pin connector 5 pin connector 3 pin motor connector Checking Compressor WARNING Hermetic compressor electrical terminal venting can be dangerous When insu...

Page 17: ...ontinuous replace the compressor NOTE If an open compressor is indicated allow ample time for the internal overload to reset before replacing compressor Ground Test If fuse circuit breaker ground faul...

Page 18: ...olded plug lead to either of the two female connectors in the plug One of the connectors should read close to zero ohms while the other should read infinity Repeat with other wire The same female conn...

Page 19: ...sition part of the discharge gas from the compressor is directed back to the suction side resulting in excessively high suction pressure An increase in the suction line temperature through the reversi...

Page 20: ...heaters may be added in the quantities shown in the spec sheet for each model unit to provide electric resistance heating Under no condition shall more heaters than the quantity shown be installed WA...

Page 21: ...xygen high pressure air or flammable gases for leak testing of a refrigeration system WARNING To avoid possible explosion the line from the nitrogen cylinder must include a pressure regulator and a pr...

Page 22: ...utes 3 Evacuate the system to 500 microns and hold for 60 minutes 4 If the pressure rises to 1000 microns or less and remains steady the system is considered leak free proceed to start up Charging WAR...

Page 23: ...tact and the pressure of the refrigerant in the coil This regulation of the flow prevents the return of liquid refrigerant to the compressor The illustration below shows typical heatpump TXV check val...

Page 24: ...60 8 6 162 0 57 0 264 0 87 4 366 0 110 4 468 0 129 0 600 0 149 0 62 10 0 164 0 57 7 266 0 87 9 368 0 110 8 470 0 129 3 604 0 149 5 64 11 3 166 0 58 4 268 0 88 4 370 0 111 2 472 0 129 7 608 0 150 1 66...

Page 25: ...88 86 84 82 80 78 308 90 88 86 84 82 80 317 92 90 88 86 84 82 326 94 92 90 88 86 84 335 96 94 92 90 88 86 345 98 96 94 92 90 88 354 100 98 96 94 92 90 364 102 100 98 96 94 92 374 104 102 100 98 96 94...

Page 26: ...143 B Corresponding Temp F 50 C Thermometer on Suction Line 61 F To obtain the degrees temperature of superheat subtract 50 0 from 61 0 F The difference is 11 Superheat The 11 Superheat would fall in...

Page 27: ...is complete Subcooling Sat Liquid Temp Liquid Line Temp Heat Pump Heating Cycle The proper method of charging a heat pump in the heat mode is by weighing the charge according to the total charge list...

Page 28: ...ill valves 2 Start the system and allow the pressures to stabilize 3 Stop the system and check the time it takes for the high and low pressure gauge readings to equalize If it takes more than seven 7...

Page 29: ...o burned residue and contaminates 1 Remove compressor discharge line strainer 2 Remove the liquid line drier and expansion valve 3 Purge all remaining components with dry nitrogen or carbon dioxide un...

Page 30: ...if so desired 4 Consult proper table for quantity of air If the external static pressure exceeds the minimum or maximum allowable statics check for closed dampers dirty filters undersized or poorly l...

Page 31: ...JUNCTION BOX BL W2 C R Y O W1 G E TYPICAL HP ROOM THERMOSTAT 1 2 OUTDOOR THERMOSTAT CLOSE ON TEMPERATURE FALL PACKAGE UNIT LOW VOLTAGE JUNCTION BOX BLUE BROWN WHITE ORANGE GREEN YELLOW RED SEE NOTE 1...

Page 32: ...Y G R BL BL BR W BR W 3 BL Y PACKAGE SYSTEM WIRING DIAGRAM HEAT PUMPS ONLY TWO STAGE ELECTRIC HEAT ABOVE 10 kW For outdoor temperatures below 0 F with 50 or higher relative humidity set outdoor therm...

Page 33: ...ONE 1 ELEMENT ROWS TWO 2 ELEMENT ROWS FL M1 M2 FL FL M1 M2 M3 M4 5 KW 10 KW L1 BK BK L2 L1 L2 R Y M1 M2 BK R Y R R1 M4 R BK M3 HTR3 TL HTR2 HTR1 TL TL PU M2 R2 Y M1 BL W BR BL R BK R BK TL HTR1 BK HT...

Page 34: ...EX 3597706 500 48926 002 ORANGE 1 X 78 GROUND 1 X 50 COLOR CODES FOR PLUG 1 8 O ORANGE GROUND G GREEN WIRE LENGTHS FOR PLUG 1 9 8 7 3 2 1 G Y2 TSTAT Y1 CONTACTOR COMMON Y1 TSTAT O 6 5 4 CC1 Y Y2 CONTA...

Page 35: ...VE BLACK WIRE FROM TERMINAL 3 TO TERMINAL 2 ON TRANSFORMER 4 START ASSIST FACTOR EQUIPPED WHEN REQUIRED 5 USE COPPER CONDUCTORS ONLY USE N E C CLASS 2 WIRE 6 CRANKCASE HEATER OPTIONAL 7 DOUBLE POLE CO...

Page 36: ...5 C USE COPPER CONDUCTO R ONLY 2 TO CHANGE EVAPORATOR MOTOR SPEED MOVE YELLOW AN D WHITE LEADS FROM EM 2 AND 3 TO 4 AND 5 IF BO TH LEADS ARE ENERGIZED THE HIGHER SPEED SETTING IS USED 3 FOR 208 VOLT T...

Page 37: ...WHITE LEADS FROM EM 2 AND 3 TO 4 AND 5 IF BO TH LEADS ARE ENERGIZED THE HIGHER SPEED SETTING IS USED 3 FOR 208 VOLT TRANSFORMER OPERATION MOVE BLACK W IRE FROM TERMINAL 3 TO TERMINAL 2 ON TRANSFORMER...

Page 38: ...FROM VSTB AND TO THERMOSTAT R SEE INSTALLATION INSTRUCTIONS FOR DETAILS CUT HUM JUMPER ON VSTB SEE UNIT RATING PLATE FOR TYPE AND SIZE OF OVER CURRENT PROTECTION 208 230 1 60 0140G03222 A COM P ON E...

Page 39: ...RD RED 4 DFT BR BK BK CNT Y1 TR 0 H R O GR Y1 C 2 2 C 3 BR SUPPLY VOLTAGE WH O RD Y1 BL SEE NOTE 7 BOX GR GR GREEN RD PU GR GR 240 C T3 24V OR BL CCR WH C 6 STAT W WH PLF2 WH C EM WH W Y2 SEE NOTE 5...

Page 40: ...3 TO 4 AND 5 IF BOTH LEADS ARE ENERGIZ ED THE HIGHER SPEED SETTING IS USED 3 FOR 208 VOL T TR ANSFORM ER OPERATION MOVE BLACK W IRE FROM TERMINAL 3 TO TERMINAL 2 ON TRANSF ORM ER 4 START ASSIS T FACTO...

Page 41: ...1 BL SEE NOTE 7 BOX GR GR GREEN RD GR GR 240 C T3 24V OR BL CCR C 6 WH PLF2 C EM WH SEE NOTE 5 REPLACE JUMPER WITH SMOKE FIRE DETECTOR 5 RD T2 LPS PLF 1 R BK C 2 R PS1 S N HPS BL LINE VOLTAGE 1 2 C NO...

Page 42: ...ontact us Amana Brand Products http www amana hac com about us contact us You can also scan the QR code on the right for the product brand you purchased to be directed to the feedback page GOODMAN BRA...

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