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Pega 367 with Fanuc 04PC User Pre-installation Guide

©Amada America, Inc.

Print Date 03/07/2001 Revision 4.0

This document available on the World Wide Web at http://www.amada.com

Page 4 of 35

Machine Leveling ...........................................................................................................................................................................30

Rocking Test.............................................................................................................................................................................30
Floor Condition: Crowned .........................................................................................................................................................31
Floor Condition: Sloped ............................................................................................................................................................32
Leveling Procedure ...................................................................................................................................................................33

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Summary of Contents for Pega 367

Page 1: ...Date 03 07 2001 Revision 4 0 This document available on the World Wide Web at http www amada com Page 1 of 35 Pega 367 with Fanuc 04PC User Pre installation Guide Amada America Inc 7025 Firestone Blvd...

Page 2: ...ervice Incorporated Engineer is present and has instructed you to do so Considerable effort has been made to ensure that this manual is free of inaccuracies and omissions However as we are constantly...

Page 3: ...Optional Equipment 12 Installing the Pneumatic Supply 12 Planning the Location of the Pega 367 13 Moving the Pega 367 13 Plan View Pega 367 14 Plan View Pega 367 with P357hs conveyor 15 Plan View Peg...

Page 4: ...ide Amada America Inc Print Date 03 07 2001 Revision 4 0 This document available on the World Wide Web at http www amada com Page 4 of 35 Machine Leveling 30 Rocking Test 30 Floor Condition Crowned 31...

Page 5: ...o not fill the anchor bolt holes if used until after A E S I completes the initial installation Install the electrical supply See page 10 Supply Requirements Electrical for details Install the pneumat...

Page 6: ...g cycle Additional support tables are required for material lengths greater than 72 Maximum Sheet Thickness 0 250 Maximum Material Weight 264 lb Maximum Axis Travel 72 0 X by 60 Y Max Table Speed X Y...

Page 7: ...2 2 2 AUTO INDEX NUMBER OF STATIONS KEYED MAXIMUM SIZE ROUND 4 4 B 16 16 18 6 229 331 130 334 233 132 235 C A A 338 237 136 B 340 139 B 342 141 D 243 244 B 251 C 354 253 152 356 155 A B 201 E 303 102...

Page 8: ...1 372 201 105 306 102 203 304 309 208 107 313 212 111 210 318 217 116 315 114 219 220 333 132 331 230 129 134 235 336 228 237 255 1000mm disc 58 STATION 2 AUTO INDEX This turret used on the following...

Page 9: ...ications Fanuc 04PC Controller Model Fanuc 04PC with PHNC Control Function X Y T C Input Method MDI DNC Paper Tape Minimum Command Unit 0 001 X Y 010 C Minimum Travel Unit 0 001 X Y 010 C Operating Mo...

Page 10: ...30 3 60 VAC 23 amps 460 3 60 VAC Optional Equipment P357hs Conveyor 208 230 460 3ph 10 8 kVA 2 1 amps 208 3 60 VAC 2 0 amps 230 3 60 VAC 1 0 amps 460 3 60 VAC MP1225 Loader 200 3 60 10 10 kVA 29 amps...

Page 11: ...the Fanuc 04PC The Pega 367 should be supplied from a power line separate from those for welding machines or other machines that produce electrical noise The Pega 367 electrical inlet is 64 above floo...

Page 12: ...Installing the Pneumatic Supply The Pega 367 requires connection to a compressed air system by hose or pipe The compressed air must be clean and dry Please note the following The minimum pipe inside...

Page 13: ...expense of installation and maintenance The Pega 367 and Fanuc 04PC control must be protected from direct sunlight or other heat sources Exposure to direct heating sources such as infrared heaters ha...

Page 14: ...s Required 120 Maximum Travel Area 60 Material 288 00 Maximum Material Travel Area 144 Material Electrical Requirements Pega 367 230 460 3 60 10 18 kVA 46 amps 230 3 60 VAC 23 amps 460 3 60 VAC Pega 3...

Page 15: ...Area 144 Material Electrical Requirements Pega 367 230 460 3 60 10 18 kVA 46 amps 230 3 60 VAC 23 amps 460 3 60 VAC Pega 367 Compressed Air Requirements 80 psi 8 8 ft min P367hs Conveyor 208 230 460 3...

Page 16: ...23 amps 460 3 60 VAC Pega 367 Compressed Air Requirements 80 psi 8 8 ft min P367hs Conveyor 208 230 460 3 60 10 8 kVA 2 1 amps 208 3 60 VAC 2 0 amps 230 3 60 VAC 1 0 amps 460 3 60 VAC MP1530 Loader 29...

Page 17: ...Print Date 03 07 2001 Revision 4 0 This document available on the World Wide Web at http www amada com Page 17 of 35 End View Pega 367 18 70 37 40 43 31 42 05 Material Pass Line 93 50 131 10 12 12 12...

Page 18: ...available on the World Wide Web at http www amada com Page 18 of 35 Elevation View Pega 367 39 37 36 61 9 84 6 50 11 02 39 37 7 87 199 21 112 59 61 81 Throat Depth 60 00 Working Range Track 200 Cente...

Page 19: ...procedure should be considered signs of an inadequate floor and a new machine location or new foundation must be considered It is the customer s responsibility to determine that the floor meets these...

Page 20: ...ist of a single homogeneous slab The foundation must be level to within 0 032 ft Anchoring the Pega 367 to the floor using the anchor bolts supplied is essential to ensure reliable performance Amada g...

Page 21: ...ent available on the World Wide Web at http www amada com Page 21 of 35 Plan View Foundation Pega 367 Existing Floor 18 70 37 40 48 48 30 112 598 30 172 598 Pega 367 Centerline M42 x 630 Anchor Bolt N...

Page 22: ...foundation At a minimum the floor must consist of a single homogeneous slab level to within 0 032 ft and capable of supporting 3 5 tons ft It is the purchaser s responsibility to determine that the fl...

Page 23: ...of a single homogeneous slab level to within 0 032 ft and capable of supporting 3 5 tons ft It is the purchaser s responsibility to determine that the floor meets these minimum requirements This mach...

Page 24: ...Floor J bolt Mounting Procedure Step 1 Saw cut or Core drill a hole in the existing floor and remove the underlying dirt to the required 24 depth See Floor J bolt Mounting Hole Plan View saw cut hole...

Page 25: ...attach washer and nut to hold J bolt in place Step 5 Pour the Concrete Ensure that the J bolt remains correctly aligned to the machine frame during the pouring and hardening time of the concrete Ensur...

Page 26: ...sist of a single homogeneous slab level to within 0 032 ft and capable of supporting 3 5 tons ft It is the purchaser s responsibility to determine that the floor meets these minimum requirements This...

Page 27: ...the existing floor The holes should be drilled approximately 6 deep See Alternative Floor Bolt Mounting Method Plan View Drilled Hole with Adhesive Anchor Rod for correct layout dimensions Existing F...

Page 28: ...ches of the floor surface with the Adhesive compound Do not overfill Existing Floor Step 6 Attach the hex nut and flat washer on the Anchor Rod and place the Anchor Rod into the drilled hole Using a t...

Page 29: ...removed from around the turret to allow cleaning of the upper and lower turrets tool bores and die holders Please note the following Remove wrapping paper from the X and Y axes ball screws then remov...

Page 30: ...f 0 005 thickness may be required to achieve a properly leveled machine Rocking Test After the machine frame has been leveled the use of the following G code is necessary to determine that the machine...

Page 31: ...ould be used Crowned Floor Weight Bearing Point Machine centerline Base Plate Base Plate Machine Foot To move the weight bearing points further from the machine centerline the use of half shims of 125...

Page 32: ...Floor Weight Bearing Point Machine centerline Shim Base Plate Base Plate Machine Foot To move the weight bearing points further from the machine centerline the use of half shims of 125 thick on top of...

Page 33: ...ft the low end of the machine frame 3 With the turret end of the machine frame slightly higher than the carriage end Shim beneath both machine feet and the base plates until the machine frame measures...

Page 34: ...axis direction 10 Repeat steps 5 to 9 until the machine frame measures level to 0 0005 ft in step 7 then continue Shim to level X axis Bottle Jack 11 With the weight of the carriage end of the machin...

Page 35: ...r both machine feet to level the machine frame in the y axis 17 Repeat steps 15 to 16 until the machine frame measures level to 0 0005 ft in the y axis then continue Shim Equaly Both Sides Bottle Jack...

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