Alvarado CLST-3 Installation And Operation Instructions Manual Download

Page: 2 / 46

MST Installation Instructions

Page 2 [email protected] +1(909) 591-8431 www.alvaradomfg.com

Installation Instructions

Contents

Contents. ......................................................................................................................................................................... 2

Safety Precautions. ......................................................................................................................................................... 3

Safety Icons. .................................................................................................................................................................... 3

Compliance and Standards. ............................................................................................................................................ 4

Installation Tools. ............................................................................................................................................................. 4

Parts List.......................................................................................................................................................................... 5

Before You Begin. ............................................................................................................................................................ 6

Common Terms. .............................................................................................................................................................. 6

Installation Instructions. ................................................................................................................................................... 7

Installation Locations. ............................................................................................................................................... 7

Bottom Bearing Plate Installation. ............................................................................................................................. 8

Yoke Installation . ...................................................................................................................................................... 9

OV Installation . ....................................................................................................................................................... 10

Roto Installation. ............................................................................................................................................................ 10

Top Channel Installation. ................................................................................................................................................11

Guard Plate Installation. ................................................................................................................................................ 13

Bearing Cover Installation. ............................................................................................................................................ 14

Top Bearing Cover Installation . .............................................................................................................................. 14

Bottom Bearing Cover Installation . ........................................................................................................................ 14

Final Mechanical Installation Steps. .............................................................................................................................. 15

Key Override Operation. ................................................................................................................................................ 15

Conduit Instructions. ...................................................................................................................................................... 16

Electrical Wiring Instructions. ........................................................................................................................................ 17

Turnstile Control Board Layout. .............................................................................................................................. 18

Terminal Descriptions. ............................................................................................................................................. 19

SW4 DIP Switch Descriptions. ................................................................................................................................ 21

User Activation and Passage Instructions. .................................................................................................................... 22

Post-Installation Checklist. ............................................................................................................................................ 23

Troubleshooting. ............................................................................................................................................................ 24

Cleaning and Maintenance. ........................................................................................................................................... 29

Lubrication. .................................................................................................................................................................... 31

Appendix A - CPST Installation. ..................................................................................................................................... 33

Yoke Installation. ..................................................................................................................................................... 34

Appendix B - CLST Installation. ..................................................................................................................................... 36

Appendix C - FMST Installation. .................................................................................................................................... 37

Appendix D - MST47 Installation. .................................................................................................................................. 38

Appendix E -

Fail-lock / Fail-safe Spring and Solenoid Configurations .

....................................................................... 39

Clockwise. ............................................................................................................................................................... 39

Fail-safe. ................................................................................................................................................................. 39

Fail-lock. .................................................................................................................................................................. 39

Counterclockwise. ................................................................................................................................................... 40

Fail-safe. ................................................................................................................................................................. 40

Fail-lock. .................................................................................................................................................................. 40

Appendix E -

Fail-lock / Fail-safe Spring and Solenoid Configurations (Cont).

............................................................. 41

Clockwise. ............................................................................................................................................................... 41

Fail-safe. ................................................................................................................................................................. 41

Fail-lock. .................................................................................................................................................................. 41

Clockwise. ............................................................................................................................................................... 42

Fail-safe. ................................................................................................................................................................. 42

Fail-lock. .................................................................................................................................................................. 42

Appendix F - Key Override Adjustable Cam Installation. ............................................................................................... 43

Clockwise. ............................................................................................................................................................... 43

Counterclockwise. ................................................................................................................................................... 44

Revision History. ............................................................................................................................................................ 45

Summary of Contents for CLST-3

Page 1: ...ration Instructions Alvarado Manufacturing Company Inc 12660 Colony Street Chino CA 91710 Phone 909 591 8431 Fax 909 628 1403 support alvaradomfg com www alvaradomfg com FULL HEIGHT MAXIMUM SECURITY T...

Page 2: ...nduit Instructions 16 Electrical Wiring Instructions 17 Turnstile Control Board Layout 18 Terminal Descriptions 19 SW4 DIP Switch Descriptions 21 User Activation and Passage Instructions 22 Post Insta...

Page 3: ...skilled individuals maintain the turnstile according to a proper maintenance schedule In access control applications train all personnel that will be using the turnstile in the proper method of opera...

Page 4: ...NG For continued protection against risk of fire or shock replace with the same type and rating fuse c UL 294 Access Control Levels Destructive Attack Level 1 Line Security Level 1 Endurance Level 4 S...

Page 5: ...Qty 1 10 32 x Allen Head Screw Qty 6 x 1 Hex Head Bolt Qty 1 x 1 Hex Head Bolt Qty 2 x 2 Hex Bolt Head Qty 2 10 x Phillips Pan Head Screw Qty 10 Nut Qty 5 x 2 Anchor Bolt Qty 12 Flat Washers Qty 12 x...

Page 6: ...e with key locks located on the underside of the top channel to allow key override control of the roto Separate key overrides are provided for each rotation direction For manual units 3 models the key...

Page 7: ...location has been determined use a chalk line to mark the centerline of the turnstile NOTES Default entry rotation is counterclockwise Confirm correct entry direction prior to installation Alvarado re...

Page 8: ...4 Insert one anchor into each drilled hole Figure 4 The threaded end of the anchor must be inserted into the hole first Use a hammer to tap the anchor into place if needed Ensure that the anchors are...

Page 9: ...r hole and anchor it with one x 4 anchor bolt and flat washer NOTE Prior to drilling the remaining anchor holes use a tape measure and measure the distance from the bottom bearing plate center to the...

Page 10: ...must be inserted into the hole first Use a hammer to tap the anchor into place if needed Ensure that the anchors are flush with the concrete floor 5 Place the OV back over the anchor holes and anchor...

Page 11: ...cess grease 3 When complete refer to Figure 17 for correct orientation Top Channel Installation A minimum of two people is required to complete the installation of top channel 1 Remove the cover from...

Page 12: ...aught between the top channel and the yoke roto or OV as this may damage the wires 4 Align the top channel spline shaft with the roto cavity and carefully lower the top channel spline shaft into the r...

Page 13: ...head bolts from the underside of the top channel up through the mounting holes and secure with two lock washers and two nuts Figure 21 8 Hand tighten the top channel mounting hardware at this time usi...

Page 14: ...g screws Figure 23 Mounting Screw Bearing Cover Installation Top Bearing Cover Installation Bottom Bearing Cover Installation 1 Place the two halves of the bottom bearing cover over the bottom bearing...

Page 15: ...Fig 25 Drill 64 9 Drill Bit 10 x Phillips pan head screw Screwdriver NOTE Be sure the guard plate and the yoke are aligned properly and flush before performing the following step s Be sure that the tu...

Page 16: ...ion Run conduit to the top channel cover in one of the locations shown in Figure 27B Punch conduit hole at least 2 5 from the bottom of the top channel lid Conduit must be run all the way to the junct...

Page 17: ...for 110V 220V configuration 7 Tuck the excess wire into the junction box and re attach the junction box cover 8 Once power has been established route the access control wires NOTE If your model was p...

Page 18: ...AUX Fire Alarm Input N O Clockwise Fail Safe Counterclockwise Fail Safe Timer See Chart to the Right Timer See Chart to the Right Feedback Pulse 300ms JS2 LED Option 1st Sensor Optics AUX Fire Alarm I...

Page 19: ...inuous dry contact at this terminal places the turnstile in a locked CLOSED mode This mode overrides the access control system operation If status lights are installed Location J19 the red light will...

Page 20: ...TC uses input from the sensors to monitor rotation of the Roto J11 CNT RESET Connection for counter reset key switch 1 06VDC 5 A N O contact connection if counter wires are attached to J2 and or J8 co...

Page 21: ...ease lock arm for rotation Adjusts automatic re lock timing See Figure 28A for settings T3 T3ON Adjusts automatic re lock timing See Figure 28A for settings Adjusts automatic re lock timing See Figure...

Page 22: ...the turnstile Figure 31 Keeping your arms extended gently push on roto arm section A and slowly walk through the turnstile Figure 31 Stay near the yoke and take short steps Once you have traveled thr...

Page 23: ...rado recommended commercial products see Cleaning and Maintenance Section Stainless Steel units with optional coating wipe down entire turnstile with clean water Hot Dipped Galvanized wipe down the st...

Page 24: ...tion FAIL SAFE FAIL LOCK CONFIGURATION Fail Safe Direction A B C D E F G H I J K L M N O L K J I H F E C D B O O N N M M P P NOTES The steps contained in this Troubleshooting section are the most comm...

Page 25: ...s listed above did not solve the issue contact Technical Support Power Issues Cause Solution Reference Green LED is OFF 1 Verify that the power switch is in the ON position and that primary power is p...

Page 26: ...nsors for a correct reading Fig 28 D F Fig 32 M Fig 32 M N Optical sensors are bad If the steps above did not resolve the problem the issue most likely lies with the optical sensors Please contact Tec...

Page 27: ...the OPN signal is connected to the access control system verify that the OPN signal is not being provided with a continuous dry contact B Press SW7 and swipe a business card counterclockwise through...

Page 28: ...effort NOTE If the distance is exceeded self centering may not operate correctly Issue Solution Reference Customer would like the turnstile to rotate with less pushing force The pushing force require...

Page 29: ...ed Rinse the surface after cleaning Damaged galvanized areas can be treated or touched up with zinc rich paint Use an organic cold galvanizing compound following the manufacturer s instructions An exp...

Page 30: ...tainless steel Alvarado recommends the use of a citric acid product CitriSurf2310 available from Stellar Solutions www citrisurf com This product is especially formulated to clean and passivate stainl...

Page 31: ...m Lubricant lubricant with a tube extension applicator NOTE Use only Alvarado springs and only the springs designated for the location and use purpose Turnstile springs are not interchangeable and sho...

Page 32: ...he turnstile 4 to 5 times to ensure the lubricant is spread evenly along the slide rods Fig 37 Lower Shaft Bearing Main Cam and Lower Shaft Bearing Figure 37 Lubricate the grease fitting on the lower...

Page 33: ...irection prior to installation Yoke Qty 1 Roto Qty 1 OV Qty 1 CPST Illustrated Parts List Yoke Mounting Channel Qty 4 Channel Mounting Screws Qty 8 These instructions are for installing the yoke secti...

Page 34: ...ns Figure A1 Adjust the yoke until these two distances are identical Mark these two locations 3 Use a pencil and trace the entire outline of the yoke assembly Figure A3 4 Locate the four 4 yoke mounti...

Page 35: ...ocket Wrench x 2 HHCS Bolt and Flat Washer Mounting Channel Mounting Channel Yoke Assembly Mounting Channel 20 x 1 screw Fig A8 Yoke Installation Cont Fig A6 Fig A8 A6A 6 Using a concrete drill bit dr...

Page 36: ...n Appendix A Figures A2 A8 When complete refer to the OV Installation to continue the installation Yoke Qty 1 Roto Qty 1 OV Qty 1 CLST Illustrated Parts List Fig B1 Yoke Mounting Channel Qty 4 Channel...

Page 37: ...ntry direction prior to installation 2 Reconfirm the centerline location for the yoke Figure C2 3 Continue installation as shown in the Yoke Installation section Fig C1 Fig C2 Bottom Bearing Plate Cen...

Page 38: ...ver an additional 3 of clearance must be added for service and maintenance 2 Reconfirm the centerline location for the Yoke Figure D2 3 Continue installation as shown in the Yoke Installation section...

Page 39: ...CW Lock Arm Fail safe Solenoid B Black Red Fail lock Solenoid CW Lock Arm A Return Spring B Solenoid Spring A B Black Silver 1 Spring Configuration 2 Solenoid Mount Position NOTES Spring Solenoid Oper...

Page 40: ...unting positions 1 2 A Return Spring B Solenoid Spring CCW Lock Arm Fail safe Solenoid A B Fail lock Solenoid B A A Return Spring B Solenoid Spring Black Red Black Silver CCW Lock Arm 1 Spring Configu...

Page 41: ...g positions 2 1 Spring Configuration 2 Solenoid Mount Position A Return Spring B Solenoid Spring CW Lock Arm Fail safe Solenoid A B Black Red Fail lock Solenoid CW Lock Arm A Return Spring B Solenoid...

Page 42: ...g positions Increase spring tension Decrease spring tension Increase spring tension Decrease spring tension A Return Spring B Solenoid Spring CCW Lock Arm Fail safe Solenoid A B Fail lock Solenoid B A...

Page 43: ...on Figure 3 2 Slide cam to engage the lock arm tab securely and completely tighten the mounting screw Cam Cam Shaft Lobe Setup CW Lock Arm Override Fig 3 NOTE If key cannot be removed or lock arm does...

Page 44: ...d CCW lock arm open and rotate the key to the override position Figure 3 2 Slide cam to engage the lock arm tab securely and completely tighten the mounting screw Setup Cam Cam Shaft Lobe CCW Lock Arm...

Page 45: ...connection to turnstile control board section 6 1 11 6 2015 A Flores SW4 DIP switch 8 configures OPN inputs as either normally open N O or normally closed N C Replaced Tri Flow Lubricant with DuPont...

Page 46: ...10 Toll Free 800 423 4143 Fax 909 628 1403 information alvaradomfg com www alvaradomfg com 2014 Alvarado Manufacturing Company Inc This work may not be reproduced published or redistributed in whole o...

Search results

Summary of Contents for CLST-3

Reviews:

Related manuals for CLST-3

Brands by name

Popular brands

Alvarado CLST-3, Installation And Operation Instructions Manual

Search results

Summary of Contents for CLST-3

Reviews:

Related manuals for CLST-3

Brands by name

Popular brands