Alto-Shaam Converge CMC-H2H Service Manual Download Page 5

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ABLE

ONTENTS

Converge®

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Service Manual

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M N-47241

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Rev 1

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6/22

ABLE

ONTENTS

Manufacturer’s Information . . . . . . . . . . . . . . . . . . . . . . . . 2

Foreword

Alto-Shaam 24/7 Emergency Repair Service . . . . . . . . . . . . . . . 3

Table of Contents

Safety

The Meaning of Signal Words . . . . . . . . . . . . . . . . . . . . . . . 9
Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Operation

How to Turn On and Turn Off the Oven   .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 13
How to Lock and Unlock the Screen.  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 14
How to Cool Down the Oven .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 15
How to View Oven Information .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 16
How to Calibrate the Temperature Probe  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 17

Components

Chamber Identification .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 19
Service Panels Identification .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 20
Front Panel Component Identification  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 21
Control Panel Component Identification .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 22

Interface Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Rear Panel Components Identification . . . . . . . . . . . . . . . . . . 24

High Limit Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  25
Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  25
Water Solenoid — Steam . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  26
Water Solenoid — Clean/Rinse and Hand Shower. . . . . . . . . . . . . .  26

Main Disconnect Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  32
Check Fans Indicator Light Switch 1 of 2 . . . . . . . . . . . . . . . . . . . . . .  32
Terminal Blocks, Relays  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  33

Summary of Contents for Converge CMC-H2H

Page 1: ...sit alto shaam com Die neueste Fassung des Handbuchs finden Sie auf alto shaam com Pour la dernière version du manuel visiter alto shaam com Para obtener el manual más actual visite alto shaam com Ga voor de meest recente handleiding naar alto shaam com За самой последней версией руководства обращайтесь на сайт alto shaam com 要查看当前最新手册请访问 alto shaam com ...

Page 2: ...ot be reproduced or used in any manner whatsoever without the express written permission of Alto Shaam Inc Trademarks All trademarks referenced in this documentation are the property of their respective owners Manufacturer Alto Shaam Inc P O Box 450 W164 N9221 Water Street Menomonee Falls WI 53052 Original instructions The content in this manual is written in American English ...

Page 3: ... service call center for immediate access to local authorized service agencies outside standard business hours The emergency service access is provided exclusively for Alto Shaam equipment and is available throughout the United States through Alto Shaam s toll free number Availability Emergency service access is available seven days a week including holidays ...

Page 4: ...FOREWORD Converge Service Manual MN 47241 Rev 1 6 22 4 This page is intentionally left blank ...

Page 5: ...e Temperature Probe 17 Components 19 Chamber Identification 19 Service Panels Identification 20 Front Panel Component Identification 21 Control Panel Component Identification 22 Interface Board 23 Rear Panel Components Identification 24 High Limit Switch 25 Fans 25 Water Solenoid Steam 26 Water Solenoid Clean Rinse and Hand Shower 26 Top Panel Components CMC H2H 27 Top Panel Components CMC H2H 28 ...

Page 6: ...Blower Assembly 46 Wash Pump 46 Check Fans Indicator Light Switch 47 Switch Hose Reel Hand Shower 47 Browning Valve 48 Electric Catalytic Converter 48 Left Service Panel Identification 49 Chamber temperature probe 50 Steam and Chamber Heating Elements 50 High Limit Switch 51 Chamber Air Temperature Probe 51 Speaker 52 Door Switch 52 Right Service Panel Identification 53 Blower Assembly 54 Fans 54 ...

Page 7: ...ght is On 74 Cavity Light does not Illuminate 75 Chamber will not Heat 76 Convection Fan is not Operating 77 Axial Cooling Fan not Functioning 78 Oven will not Turn On 79 Steam System Doesn t Work 80 What to do if the High Limit Screen Displays 82 Schematics 83 Converge CMC H2H 208 240V 1PH 60Hz 84 Converge CMC H2H 208 240V 3PH 60Hz 95 Converge CMC H2H 380 415V 3PH 50Hz 106 Converge VMC H3H 208 24...

Page 8: ...TABLE OF CONTENTS Converge Service Manual MN 47241 Rev 1 6 22 8 This page is intentionally left blank ...

Page 9: ... Danger indicates a hazardous situation which if not avoided will result in serious injury or death WARNING Warning indicates a hazardous situation which if not avoided could result in serious injury or death CAUTION Caution indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE Notice indicates a situation which if not avoided could result in property...

Page 10: ...lothing such as dry oven mitts when loading and unloading the appliance Use caution when using the appliance Floors adjacent to the appliance may become slippery Do not cover or block any of the openings of this appliance Do not cover racks or any other part of this appliance with metal foil Do not use this appliance near water such as a sink in a wet location near a swimming pool or similar locat...

Page 11: ...unless they have been given supervision concerning use of the appliance by person responsible for their safety People impaired by drugs or alcohol Children should be supervised to ensure that they do not play with the appliance Children shall neither clean nor maintain the appliance Condition of appliance Only use the appliance when All controls operate correctly The appliance is installed correct...

Page 12: ...loves Protective clothing Eye protection Face protection Service Technician Training Only trained personnel are permitted to service or repair the appliance Service technicians must be knowledgeable in current codes and standards as stated by the appropriate agencies such as The National Fire Protection Association NFPA National Electrical Code NEC The Service Technician s employer ...

Page 13: ...is now on Turning off the oven To turn off the oven do the following 2 Touch and hold the ON OFF button b until the Shut Down Options screen displays Touch Shut down c The oven activates the blowers for the cool down process The cool down process is complete when the oven deactivates the blowers and the display screen turns off The oven is now off NOTE The main disconnect switch is meant to be use...

Page 14: ... be locked to prevent changes being made during the cooking process Procedure To lock and unlock the screen do the following Step Action 1 Touch the lock icon a The screen is now locked 2 To unlock the screen touch and hold the lock icon and drag it to the top or bottom of the screen Result The screen is now locked or unlocked CT TS 013948 a CT TS 013951 ...

Page 15: ...chambers screen displays Touch Cooldown c Open the door Cooling down progress bars Above each chamber on the screen blue progress bars indicate each chamber s progress towards reaching its cool down temperature Result The oven is now cooled down NOTE The oven activates the blowers for the cooldown process The oven deactivates the blowers when the cooldown process is complete CT TS 013970 a CT TS 0...

Page 16: ...ows the system info serial number network status and connection settings Procedure To view oven information do the following Step Action 1 Touch the menu icon a The menu screen displays 2 Touch the Info page icon b The oven information screen displays Scroll to view the oven model serial number system software network status and cleaning timer Result The oven s information has been viewed CT TS 01...

Page 17: ... a container filled with ice and water Procedure To calibrate the probe do the following Step Action 1 Place the probe and the thermometer in a container of ice water and allow the temperature to settle to 32 F 0 C 2 Touch the menu icon a The control displays the menu screen 3 Touch the Settings icon b The control displays the General Settings screen Continued on next page CT TS 013849 a CT TS 013...

Page 18: ...tting 5 Compare the probe temperature reading against 32 F 0 C Touch the or symbols until the temperature displayed is 32 F 0 C e Touch the green check mark f 6 Remove the probe from the ice water 7 If the oven has multiple probes repeat this procedure until all probes are calibrated Result The probe is now calibrated CT TS 013906 c d XX XX CT TS 013909 f e ...

Page 19: ...COMPONENTS Converge Service Manual MN 47241 Rev 1 6 22 19 C OMPONENTS Chamber Identification Components will be identified in accordance with the chamber numbering illustrated here 1 2 3 VMC PHD 012950 ...

Page 20: ...6 22 20 Service Panels Identification CT PL 014147 6 7 5 4 3 2 1 Ref Description Ref Description 1 Control panel 5 Convection heating elements panel 2 Right side panel 6 Circuit breakers 4 and 5 panel 3 Cleaning pump panel 7 Top panel 4 Left side panel ...

Page 21: ...ENTS Converge Service Manual MN 47241 Rev 1 6 22 21 Front Panel Component Identification VMC PHD 007533 1 2 4 3 Ref Description 1 Check fans indicator light 2 ON OFF button 3 USB port 4 Control panel display ...

Page 22: ... 1 6 22 22 Control Panel Component Identification VMC PHD 007596 1 2 3 4 5 6 Ref Description 1 WIFI antenna 2 Capacitive touch controller board Not serviceable 3 Interface board 4 Liquid Crystal Display LCD Not serviceable 5 ON OFF board 6 USB port ...

Page 23: ...ape Landscape Landscape Portrait Portrait Portrait Portrait Portrait Portrait SW 6 OFF ON OFF OFF OFF OFF OFF ON ON ON ON SW 5 OFF ON OFF OFF OFF OFF OFF OFF OFF OFF ON SW 4 OFF ON OFF OFF OFF OFF ON ON ON ON ON SW 3 OFF ON OFF OFF OFF OFF OFF ON ON ON ON SW 2 OFF ON OFF OFF OFF OFF OFF OFF ON ON ON SW 1 OFF ON OFF OFF OFF OFF ON ON ON ON ON AS PHD 014227 Ref Description BATT Clock battery I2C Cap...

Page 24: ...7 2 1 4 3 5 6 Ref Description Ref Description 1 Electric power cord connection 6 Untreated water connection Y2 Condensate water Y5 Hose reel 2 Main disconnect switch N7 Chamber 1 reset switch 3 Manual drain N9 Chamber 2 reset switch 4 Oven drain N10 Chamber 3 reset switch 5 Treated water connection Y1 Steam injection ...

Page 25: ...N 47241 Rev 1 6 22 25 High Limit Switch Resettable Contacts open at 572 F 300 C Fans Impedance protected 240V 581 Ohm Ref Description 1 Reset button 2 Temperature bulb 11 11 21 21 31 31 12 12 22 22 32 32 VMC PHD 001987 1 2 VMC PHD 002011 ...

Page 26: ...COMPONENTS Converge Service Manual MN 47241 Rev 1 6 22 26 Water Solenoid Steam Y1 Water Solenoid Water Solenoid Clean Rinse and Hand Shower Y2 Water Y5 Hand shower 1 2 3 Y5 Y2 CT PHD 014198 ...

Page 27: ... 1PH Ref Description Ref Description 1 Disconnect switch 10 Relay 2 Terminal blocks 11 Speaker 3 Relays 12 Terminal blocks 4 DC Power supply 13 Circuit breakers 5 Terminal blocks 14 Voltage monitor 6 Relays 15 Solid State Relay SSR 7 Check fans switch 16 Circuit breakers 8 Control board 17 Terminal block 9 Terminal blocks 18 Variable Frequency Drive VFD ...

Page 28: ... 3PH Ref Description Ref Description 1 Disconnect switch 10 Relay 2 Terminal blocks 11 Speaker 3 Relays 12 Terminal blocks 4 DC Power supply 13 Circuit breakers 5 Terminal blocks 14 Voltage monitor 6 Relays 15 Solid State Relay SSR 7 Check fans switch 16 Circuit breakers 8 Control board 17 Terminal block 9 Terminal blocks 18 Variable Frequency Drive VFD ...

Page 29: ...scription Ref Description 1 Disconnect switch 11 Speaker 2 Terminal blocks 12 Terminal blocks 3 Relays 13 Circuit breakers 4 DC Power supply 14 Voltage monitor 5 Terminal blocks 15 Solid State Relay SSR 6 Relays 16 Circuit breakers 7 Check fans switch 17 Terminal block 8 Control board 18 Variable Frequency Drive VFD 9 Terminal blocks 19 Line filter 10 Relay 20 WYE filter ...

Page 30: ... 3PH Ref Description Ref Description 1 Disconnect switch 10 Relay 2 Terminal blocks 11 Speaker 3 Relays 12 Terminal blocks 4 DC Power supply 13 Circuit breakers 5 Terminal blocks 14 Voltage monitor 6 Relays 15 Solid State Relay SSR 7 Check fans switch 16 Circuit breakers 8 Control board 17 Terminal block 9 Terminal blocks 18 Variable Frequency Drive VFD ...

Page 31: ...scription Ref Description 1 Disconnect switch 11 Speaker 2 Terminal blocks 12 Terminal blocks 3 Relays 13 Circuit breakers 4 DC Power supply 14 Circuit breakers 5 Terminal blocks 15 Voltage monitor 6 Relays 16 Solid State Relay SSR 7 Check fans switch 17 Terminal block 8 Control board 18 Variable Frequency Drive VFD 9 Terminal blocks 19 Line filter 10 Relay 20 WYE filter ...

Page 32: ...erge Service Manual MN 47241 Rev 1 6 22 32 Top Panel Components All Main Disconnect Switch Check Fans Indicator Light Switch 1 of 2 Contacts close at or above 130F 54C VMC PHD 001911 OFF O N OFF O N CE VMC PHD 001903 ...

Page 33: ...0 8 7 4 3 1 5 6 2 CT PHD 014163 Ref Description Ref Description 1 TB61 Check fans circuit 6 Steam valve relay SV 2 2 TB 60 Check fans circuit 7 Steam valve relay SV 3 3 Check fans alarm 8 Cleaning pump relay 4 Catalytic converter relay CC 9 Water relay H2O 5 Steam valve relay SV 1 10 Hand shower relay ...

Page 34: ...COMPONENTS Converge Service Manual MN 47241 Rev 1 6 22 34 Wye Filter CE Only Line Filter CE Only VMC PHD 010734 VMC PHD 010737 ...

Page 35: ...vice Manual MN 47241 Rev 1 6 22 35 12VDC Power Supply Supplies DC voltage to the control board and the ON OFF switch Ref Description 1 12VDC terminals 2 12VDC adjustment 3 240VAC terminals VMC PHD 001935 V V V V Vo Adj 1 2 3 ...

Page 36: ... Service Manual MN 47241 Rev 1 6 22 36 Steam Element Relays 4 3 1 5 2 VMC H2H VMC H3H CT PHD 014165 Ref Description 1 TB32 DC 2 TB 34 DC 3 Steam element relay LWS 1 4 Steam element relay LWS 2 5 Steam element relay LWS 3 ...

Page 37: ...l MN 47241 Rev 1 6 22 37 Terminal Blocks Drive Relays 4 3 1 5 2 CT PHD 014169 VMC H2H VMC H3H Ref Description 1 TB 16 L1 after circuit breaker 2 TB 22 L2 N after circuit 3 CV VFDs drive relay 4 TB 26 L2 N CV drive relay 5 TB GND ground ...

Page 38: ...COMPONENTS Converge Service Manual MN 47241 Rev 1 6 22 38 Speaker Circuit breakers VMC PHD 001995 8 Ohms CT PHD 014184 CB 5 L1 CB 6 L2 N ...

Page 39: ...lytic Converter Relay 7 8 Not Used 9 14 Solid State Relays SSR X13 RGB Door Handle Lights X2 1 2 CV VFD Drive Relay X14 Not Used 3 4 Not Used X15 1 2 Door Switch 5 10 Steam Element Relays LWS 3 4 Check Fans Relay 11 12 Cleaning Pump Relay 5 10 Steam Relief Valve Switches SWT 13 14 Water H2O Relay X16 X19 VFD Communication X3 1 6 Chamber Lights X20 X26 Not Used 7 8 Not Used S1 DIP Switches Option S...

Page 40: ...inal AC line voltage into the SSR B2 B2 terminal AC load voltage to heating element B A A terminal DC control voltage from the control board to the SSR A A terminal DC control voltage from the control board to the SSR B B terminal DC control voltage from the control board to the SSR B B terminal DC control voltage from the control board to the SSR 1 Call for heat indicator A1 B1 A2 B2 1 A A B B VM...

Page 41: ...r each chamber Ref Description 1 L1 terminal AC line voltage into the SSR 2 T1 terminal AC load voltage to the heating element 3 Call for heat indicator light 4 A2 terminal DC control voltage from the control board to the SSR 5 A2 terminal DC control voltage from the control board to the SSR 1 2 3 1 2 4 5 3 CT PHD 014245 ...

Page 42: ...Circuit Breakers CMC H2H 208 240V 1 Ph CMC H2H 208 240V 3 Ph CMC H2H 380 415V 3 Ph 1 1 1 2 3 2 4 2 3 2 4 2 3 2 4 5 5 7 CT PHD 014172 Ref Description 1 Terminal block 1 2 Circuit breaker 1 3 Terminal block 2 4 Circuit breaker 2 5 Terminal block 3 6 Circuit breaker 3 7 Terminal block 4 ...

Page 43: ...rminal Blocks Circuit Breakers CMC H3H 208 240V 3 Ph CMC H3H 208 240V 3 Ph 1 1 2 3 2 4 2 3 2 4 5 5 6 6 7 CT PHD 014174 Ref Description 1 Terminal block 1 2 Circuit breaker 1 3 Terminal block 2 4 Circuit breaker 2 5 Terminal block 3 6 Circuit breaker 3 7 Terminal block 4 ...

Page 44: ...COMPONENTS Converge Service Manual MN 47241 Rev 1 6 22 44 Variable Frequency Drive VFD WARNING Electric shock hazard Do not disassemble the VFD 2 1 2 1 3 CT PHD 014176 VMC H2H VMC H3H ...

Page 45: ... 1 11 10 3 5 7 CT PL 014178 Ref Description Ref Description 1 Check fans switch FTT 7 Condensate tank 2 Chamber convection fan motors 8 Hose reel hand shower 3 Chamber drain hoses 9 Browning valve RV 4 Cleaning water manifold 10 Cleaning water nozzle 5 Cleaning pump 11 Catalytic converter 6 Y2 Y5 solenoid valves ...

Page 46: ...MPONENTS Converge Service Manual MN 47241 Rev 1 6 22 46 Blower Assembly Wash Pump CT PHD 014180 1 2 3 4 5 6 Ref Description 1 Catalyst 2 Fan wheel 3 Plate 4 Spacer 5 Spring assembly 6 Motor CT PHD 014182 ...

Page 47: ...COMPONENTS Converge Service Manual MN 47241 Rev 1 6 22 47 Check Fans Indicator Light Switch Contacts close at or above 130F 54C Switch Hose Reel Hand Shower VMC PHD 001903 CT PHD 014186 ...

Page 48: ...COMPONENTS Converge Service Manual MN 47241 Rev 1 6 22 48 Browning Valve Electric Catalytic Converter 1A 212 Ohm CT PHD 014188 CT PHD 014192 ...

Page 49: ... Panel Identification CT PL 014194 1 2 3 4 6 7 8 9 5 Ref Description 1 USB Port 2 Chamber temperature sensor 3 Drain hose 4 Y1 Solenoid valves treated 5 Water hose steam 6 High temperature sensor bulb 7 Steam heat element 8 Convection heating element 9 Chamber vent hoses ...

Page 50: ...ev 1 6 22 50 Chamber temperature probe Type k thermocouple Steam and Chamber Heating Elements VMC PHD 001991 100 C 4 096 mV 100 F 1 521 mV 200 C 8 138 mV 100 F 3 820 mV 300 C 12 209 mV 100 F 6 094 mV CT PHD 014196 1 5 Amps 165 Ohms 17 Amps 14 Ohms ...

Page 51: ...settable Contacts open at 572 F 300 C Chamber Air Temperature Probe K Type Thermocouple Ref Description 1 Reset button 2 Temperature bulb 11 21 31 12 22 32 1 2 VMC PHD 012987 VMC PHD 001991 100 C 4 096 mV 100 F 1 521 mV 200 C 8 138 mV 100 F 3 820 mV 300 C 12 209 mV 100 F 6 094 mV ...

Page 52: ...v 1 6 22 52 Speaker Door Switch Door closed 0 Ohms 0 VDC across terminals 1 and 2 of connector P3 on the control board Door open Infinite Ohms 8 VDC across terminals 1 and 2 of connector P3 on the control board VMC PHD 001995 8 Ohms VMC PHD 001999 ...

Page 53: ...COMPONENTS Converge Service Manual MN 47241 Rev 1 6 22 53 Right Service Panel Identification 1 2 VMC PHD 012970 Ref Description 1 Chamber blower motor 2 Cooling fans ...

Page 54: ...COMPONENTS Converge Service Manual MN 47241 Rev 1 6 22 54 Blower Assembly Fans Impedance protected 240 Volt 581 Ohm 4 3 Ohms VMC PHD 002007 VMC PHD 002011 ...

Page 55: ...COMPONENTS Converge Service Manual MN 47241 Rev 1 6 22 55 Filter Cooling Air VMC PHD 002015 ...

Page 56: ...COMPONENTS Converge Service Manual MN 47241 Rev 1 6 22 56 Internal Components Identification VMC PHD 007583 1 VMC PHD 007580 2 Ref Description 1 Chamber light 2 Filters optional ...

Page 57: ...h is mounted near the convection fans The switches are wired in parallel When either switch is exposed to a temperature of 130 F the switch contacts will close the check fan LED on the control panel will illuminate and the check fans relay will be energized 7 When the contacts in the check fans relay close a signal is sent to the oven control and the oven control will display the E108 error messag...

Page 58: ...nt 4 On a call for heat the control board sends 12Vdc to the SSR The green LED on the SSR will be illuminated when the SSR is energized When the SSR is energized it completes the circuit to the heating element As the oven chamber heats up and approaches the recipe set point temperature the green LED may begin flashing or switch off to maintain the correct chamber temperature STEAM MODE 85 250 degr...

Page 59: ...h the recipe until the end of a cook cycle Combi Mode 85 525 degrees Fahrenheit 1 Same as steam mode except the temperature range is higher Cleaning mode 1 The oven must be at the required temperature before the cleaning cycle starts 2 Use only Alto Shaam cleaner CE 47853 when running a cleaning cycle For a catalyst cleaning cycle use only catalyst wash descaler CE 47859 The use of any other clean...

Page 60: ...THEORY Converge Service Manual MN 47241 Rev 1 6 22 60 This page is intentionally left blank ...

Page 61: ...LER BOARD CAPACITVE TOUCH CABLE SPEAKER CONNECT EITHER SIDE DIP SWITCHES SEE DIP SWITCH TABLE J10 S1 J12 POWER SUPPLY POSITIVE NEGATIVE INTERFACE BOARD SPEAKER SD CARD CONNECT EITHER SIDE TOP OF OVEN USB PORT ON OFF BOARD NOT TO SCALE CAPACITIVE TOUCH CONVERGE CMC CONTROL BOARD THIS DIAGRAM IS SUBJECT TO CHANGE WITHOUT NOTICE ALWAYS USE THE ELECTRICAL SCHEMATIC FOR ACTUAL CONNECTIONS 1 2 3 4 5 6 R...

Page 62: ...X9 X3 X1 X21 X20 X17 X18 X16 X19 X25 X23 1 1 1 1 1 1 1 1 1 1 1 1 1 X22 ON PT100 PT1000 ALWAYS USE THE ELECTRICAL SCHEMATIC FOR ACTUAL CONNECTIONS CONTROL BOARD MAIN DISCONNECT COMMUNICATION CABLE VARIABLE FREQUENCY DRIVE VFD SPEED COMMAND AND FEEDBACK PWM CABLE HES CABLE CONVECTION BLOWER MOTOR TB 1 TB 2 2 3 1 CB CB CB TB 3 TB 22 TB 16 CB 4 CB 5 CV DRIVE RELAY TB 26 TB GND THIS DIAGRAM IS SUBJECT ...

Page 63: ...Rev 04 26 2022 THIS DIAGRAM IS SUBJECT TO CHANGE WITHOUT NOTICE CONVECTION HEAT SYSTEM CHAMBER 1 208 240 VOLT NOT TO SCALE CONVERGE CMC T1 L1 A2 A1 OFF OFF OFF 1 1 1 X6 D74 D41 D52 D70D69 D68D67 D66 D42 D40 D39 D38 D37 D36 D28 D27 D26 D25 D24 D23 D22 D21 D20 D19 D18 D17 D16 D15 D1 S1 ALL OFF S3 ALL OFF S2 ALL OFF X26 X24 J8 J7 J6 J5 J4 J3 J2 J1 X4 X13 X2 X8 X14 X10 X12 X11 X15 X7 X5 X9 X3 X1 X21 X...

Page 64: ...8 X14 X10 X12 X11 X15 X7 X5 X9 X3 X1 X21 X20 X17 X18 X16 X19 X25 X23 1 1 1 1 1 1 1 1 1 1 1 1 1 X22 ON PT100 PT1000 STEAM GENERATION SYSTEM CHAMBER 1 208 240 VOLT NOT TO SCALE CONVERGE CMC STEAM VALVE RELAY 1 SV STEAM RELAY 1 LWS TREATED WATER CB CB CB 1 2 3 STEAM ELEMENT 1 Y1 STEAM VALVE MAIN DISCONNECT TB 1 TB 2 TB 3 CB 4 CB 5 CONTROL BOARD 04 25 2022 Rev ALWAYS USE THE ELECTRICAL SCHEMATIC FOR A...

Page 65: ...ER 1 208 240 VOLT NOT TO SCALE CONVERGE CMC 1 2 3 CB CB CB MAIN DISCONNECT TB 1 TB 2 CONTROL BOARD TB 22 CB 5 CB 4 TB 3 TB 16 CATALYTIC CONVERTER CC RELAY CATALYTIC CONVERTER CC EL BROWNING VALVE RV 1 STEAM RELIEF X6 D74 D52 D70 D69 D68 D67 D66 D1 S1 ALL OFF S3 ALL OFF S2 ALL OFF X26 X24 J8 J7 J6 J5 J4 J3 J2 J1 X4 X13 X2 X8 X14 X10 X12 X11 X15 X7 X5 X9 X3 X1 X21 X20 X17 X18 X16 X19 X25 X23 1 1 1 1...

Page 66: ... 1 1 1 1 1 1 1 1 1 1 1 1 1 1 X22 1 1 ON PT100 PT1000 TB 34 TB 32 ALWAYS USE THE ELECTRICAL SCHEMATIC FOR ACTUAL CONNECTIONS MAIN DISCONNECT TB 16 CONTROL BOARD TB 22 CB 5 CB 4 HAND SHOWER SWITCH SW WATER VALVE Y2 HAND SHOWER VALVE Y5 HAND SHOWER RELAY TB 1 TB 2 TB 3 CB CB CB 1 2 3 DC POWER SUPPLY PS WATER VALVE RELAY H2O RLY NOT TO SCALE WATER VALVE HAND SHOWER 208 240 VOLT CONVERGE CMC THIS DIAGR...

Page 67: ...NG PUMP THIS DIAGRAM IS SUBJECT TO CHANGE WITHOUT NOTICE CLEANING SYSTEM 208 240 VOLT NOT TO SCALE CONVERGE CMC Rev 05 5 2022 1 1 1 X6 D74 D41 D52 D70 D69 D68 D67 D66 D42 D40 D39 D38 D37 D36 D28 D27 D26 D25 D24 D23 D22 D21 D20 D19 D18 D17 D16 D15 D1 S1 ALL OFF S3 ALL OFF S2 ALL OFF X26 X24 J8 J7 J6 J5 J4 J3 J2 J1 X4 X13 X2 X8 X14 X10 X12 X11 X15 X7 X5 X9 X3 X1 X21 X20 X17 X18 X16 X19 X25 X23 1 1 1...

Page 68: ...SYSTEM DIAGRAMS Converge Service Manual MN 47241 Rev 1 6 22 68 This page is intentionally left blank ...

Page 69: ...or weekly maintenance do the following Clean the entire oven Make sure to use a non abrasive nylon scrub pad Do not spray the cleaner directly into the fan openings located in the rear of the oven Monthly For monthly maintenance do the following Inspect and clean the air filters Clean out the drip tray line Check the supplied water filtration and change as needed Check for software updates Check l...

Page 70: ...ect the cleaning system pump and hoses for leaks and proper operation Check operation of all electrical cooling fans Test steam injection solenoid Test condensate solenoid Check all electrical connections are properly connected and secure to the boards Check door hinges and handles Tighten secure or adjust as needed Check door gaskets for damage and seal Run each chamber in convection mode and tes...

Page 71: ...control using the ON OFF button 3 Cycle power to the oven either by unplugging the oven or setting the main disconnect switch OFF and ON 4 Continue operation of the oven If the error reoccurs contact Technical Service E 11 Sensor open Cavity air sensor reading 650 F 343 C 1 Power down the control using the ON OFF button 2 Cycle power to the oven either by unplugging the oven or setting the main di...

Page 72: ...the oven or setting the main disconnect switch OFF and ON 5 Continue operation of the oven If the error reoccurs contact Technical Service E 50 Control board temperature error Temperature measurement failure on the control board 1 Make sure the cooling fan s are operating 2 Make sure the exhaust vents are clean and free of debris 3 Make sure the oven clearances are met 4 Ambient temperature greate...

Page 73: ...emperature greater than 105 F 41 C 5 Check the door gasket for damage and proper seal E 109 High limit error Note Contact an authorized Alto Shaam service partner Open circuit detected across high limit switch 1 If the oven has experienced an over temperature condition allow the oven to cool down for a minimum of 30 minutes 2 Press the high limit reset buttons 3 Continue operation of the oven If t...

Page 74: ...o Determine cause of the fan motor s not running and repair See troubleshooting tree for Axial cooling fans Yes With all panels on the oven take a temperature reading of the electrical compartment Is the temperature staying below130 F 54 C No Check the environment for causes of excessive heat in the control area The oven must not be installed in any area where it may be affected by steam grease dr...

Page 75: ...s past inspection Yes Check the light icon on screen Is the light icon selected No Press the light bulb icon to turn on the lights Yes Remove the lamp from the door and inspect the connections Are the connections connected and seated properly No Test the system circuit wiring and components for shorts to ground Repair any issues found and replace the fuse Yes With the light removed test for voltag...

Page 76: ...SR 1 B from control board terminal X1 CH2 Chamber 3 SSR 2 A from control board terminal X1 CH3 No Check the wiring and the Molex connector Ensure the correct installation of all wiring and connectors Make any corrections needed or replace the control board if all wiring and connections tested OK Yes Is there 12VDC at the SSR for the chamber No Check wiring between the Control board and the SSR Yes...

Page 77: ...able connector pins are all secure and fully pressed into the Molex connector Make sure the connector is properly at the control board Replace the control board Yes Disconnect the Molex connector between the VFD and Motor Is there voltage output from the VFD to the motor No Replace the VFD Yes Check the red and blue wires on the VFD connection at the control board Is there a Hertz Hz signal coming...

Page 78: ...will start the axial cooling fans They will remain on after the oven s initial cook mode starts Yes Is the axial cooling fan supplied with line voltage No Trace wiring back to the TB 16 and 26 terminal and correct wiring supply issues Axial fans are on terminals TB16 E3 and TB 22 A2 TB 16 E4 and TB 22 B2 TB 16 F4 and TB 22 C2 Yes Replace the axial cooling fan ...

Page 79: ...t inspection Yes Check the light icon on screen Is the light icon selected No Press the light bulb icon to turn on the lights Yes Remove the lamp from the door and inspect the connections Are the connections connected and seated properly No Test the system circuit wiring and components for shorts to ground Repair any issues found and replace the fuse Yes With the light removed test for voltage at ...

Page 80: ...X2 9 10 for chamber 1 CB X2 7 8 for chamber 2 CB X2 5 6 for chamber No Verify the 12VDC input on the control board X4 terminal Check the wiring connections and Molex connectors Replace the CB if everything tests OK Make any corrections and retest the system Yes Is the element drawing at approximately 1 5 amps No Check voltage to the relay Make sure correct line voltage is supplied to the COM and N...

Page 81: ...NO connections on the relay and follow the wiring back TB 16 and 22 to make any corrections If all voltages are OK then replace the steam relay Yes Is water flowing into the cavity No Inspect water lines and hoses to the cavity for any restrictions or plugs Correct any issue and retest If lines are free and clear and valve is not opening when power is supplied replace the water solenoid valve Yes ...

Page 82: ...n 1 Press and release the high limit temperature reset button s 2 Resume operation of the oven Result The procedure is now complete NOTE The high limit temperature reset buttons are located under the fan cover NOTE If the high limit screen continues to display the appliance is malfunctioning Turn off the appliance and have the oven serviced by a qualified technician CT TS 013954 ...

Page 83: ...22 83 S CHEMATICS For the most current schematics use the QR code or click link Converge CMC H2H 208 240V 1PH 60Hz Converge CMC H2H 208 240V 3PH 60Hz Converge CMC H2H 380 415V 3PH 50Hz Converge VMC H3H 208 240V 3Ph 60Hz Converge CMC H3H 380 415V 3PH 50Hz ...

Page 84: ...s cavity door LED single SSR 3 24 2021 montev Low Steam Element montev montev 2 20 2021 montev 6 21 2021 3 30 2022 Update to new WD standard 3 1 2 0 SOLIDWORKS Electrical 77781 11 1 77781 CONVERGE H2 208 240V 1PH 60Hz MAIN SUB SYSTEM PG 04 PG 07 COOLING FAN MOTOR DRIVE PG 08 CONTROL BOARD PG 09 SIMPLE CONTROL PG 10 DELUXE CONTROL PG 11 LEGEND STEAM CONTROL PG 05 PG 06 MAIN SYSTEM DOUBLE SSR PG 02 ...

Page 85: ... TO CB X5 1 TO CB X5 2 12 11 22 21 32 31 N9 604 605 TO CB X5 3 TO CB X5 4 08 12 08 7 08 7 HIGH LIMITS BREAKERS ELEMENTS SOLID STATE RELAY A1 B3 A1 B3 B1 B2 FROM CB X1 14 FROM CB X1 13 FROM CB X1 11 FROM CB X1 12 08 12 08 12 08 7 08 7 N9 HIGH LIMIT N7 HIGH LIMIT LEGEND C B CIRCUIT BREAKER SSR SOLID STATE RELAY EL ELEMENT FT X CAP FILTER CB CONTROL BOARD CV CONVECTION TO CB X1 2 FROM CB X1 1 X1 TO F...

Page 86: ...206 202 602 603 101 201 102 TO CB X5 1 TO CB X5 2 11 12 21 22 31 32 N9 604 605 TO CB X5 3 TO CB X5 4 HIGH LIMITS BREAKERS ELEMENTS SOLID STATE RELAY A1 B3 A1 B3 B1 B2 N9 HIGH LIMIT N7 HIGH LIMIT LEGEND C B CIRCUIT BREAKER SSR SOLID STATE RELAY EL ELEMENT FT X CAP FILTER CB CONTROL BOARD CV CONVECTION L1 T1 L2 T2 L3 T3 1 FROM CB X1 14 FROM CB X1 13 FROM CB X1 11 FROM CB X1 12 2000 1000 2001 1001 L1...

Page 87: ...9 400 401 700 701 213 J2 J1 J5 1 2 1 2 TO CB X8 1 TO CB X8 2 TO CB X15 3 TO CB X15 4 FTT 2 TB 60 TB 61 117 118 119 120 113 TB 2 PS 303 08 2 08 9 08 12 08 12 09 12 10 12 05 4 INPUT DC RANGE 200 209 4 58 5 00 210 219 4 17 4 53 220 229 3 82 4 13 230 239 3 51 3 78 240 249 3 22 3 48 250 3 20 VOLTAGE MONITOR POWER SUPPLY ELEMENT BREAKERS THERMO SWITCH B4 B2 B4 A1 A2 A2 A3 B1 B2 B3 D2 A4 A4 A4 A2 A2 A3 A...

Page 88: ... RLY A2 HAND SHOWER RLY A1 06 8 04 6 08 9 FROM PS 08 12 08 12 LWS RLY 1 2 NO COM A2 A1 NO COM A2 A1 TB 22 TB 22 2110 2097 2111 2098 08 12 08 12 810 811 812 813 EL 1 EL 2 1 2 1 2 CB X2 9 CB X2 10 CB X2 7 CB X2 8 1017 2017 647 648 C1 D1 D4 C4 F2 B2 A1 A1 A3 A3 04 6 06 7 08 10 08 12 08 12 08 12 08 12 RLY RELAY LEGEND EL ELEMENT Y1 STEAM VALVE CB CONTROL BOARD SV STEAM VALVE LWS STEAM RELIEVE VALVES F...

Page 89: ... 1092 TB 22 2092 TB 22 2090 TB 22 2094 650 651 654 655 H2O RLY H2O VALVE 647 646 1 2 648 05 3 08 12 08 12 08 12 SW C1 C2 C3 FROM CB X2 13 FROM CB X2 14 FROM CB X2 11 FROM CB X2 12 FROM TB 32 FROM TB 34 FROM CB X3 9 FROM CB X3 10 FROM CB X3 11 FROM CB X3 12 652 653 656 657 TO CB X15 5 TO CB X15 6 TO CB X15 7 TO CB X15 8 A3 C3 B4 05 3 08 12 08 12 08 12 08 12 08 12 08 9 08 9 08 8 08 8 CONDENSATE TANK...

Page 90: ...ROL X16 COOLING FAN TERMINAL BLOCK POWER BLK WHT PPL GREEN YEL VFD DATA YEL RED OR BLU M U V W HES POWER BLK WHT PPL GREEN YEL VFD DATA YEL RED OR BLU M U V W HES GND NC X NC X BLU RED YEL OR BLU RED YEL OR B1 F1 A1 C1 E1 A2 E3 A2 E4 B2 F4 C2 CAB 1 CAB 1 CAB CAB LEGEND VFD VARIABLE FRENCY DRIVE MO MOTOR CAB CABLE NC X NO CONNECTION MOTORS CAB 2 CAB 2 CAB 2 100 101 100 101 100 101 ...

Page 91: ...06 5 02 11 02 9 05 11 05 8 GND RED BLU GRN GND B G R DOOR HANDLE FROM TB34 FROM TB32 FROM RLY CHK FANS FROM RLY CHK FANS FROM RV2 SW FROM RV2 SW FROM RV1 SW FROM RV1 SW TO SSR1 A TO SSR1 A TO SSR1 B TO SSR1 B TO CC RLY A2 TO CC RLY A1 TO CV DRIVE RLY A1 TO CV DRIVE RLY A2 TO SV RLY1 A1 TO SV RLY1 A2 TO SV RLY2 A1 TO SV RLY2 A2 TO CLEANING PUMP RLY A1 TO CLEANING PUMP RLY A2 TO H2O RLY A1 TO H2O RL...

Page 92: ...NECT EITHER SIDE SD CARD CB LVIO BACK LIGHT CABLE I2C CABLE TO LCD J1 LVDS TO LCD ON OFF USB TO RECEPTACLE CONNECT EITHER SIDE PRODUCT SCREEN ORIENTATION SW6 SW5 SW4 SW3 SW2 SW1 CMC VECTOR F ELECTRIC VECTOR F GAS LANDSCAPE PORTRAIT PORTRAIT ON OFF OFF OFF OFF OFF OFF ON ON OFF OFF ON OFF ON ON ON OFF ON DIP SWITCH TABLE VECTOR H LANDSCAPE OFF OFF OFF OFF OFF OFF BACK LIGHT LVDS J2 1 20 ON OFF TOUC...

Page 93: ...E SPKR CONNECT EITHER SIDE SD CARD CB LVIO BACK LIGHT CABLE I2C CABLE TO LCD J1 LVDS TO LCD ON OFF USB TO RECEPTACLE LVDS FROM IB ON OFF FROM IB USB FROM IB PLACEMENT WIFI ANTENNA CONNECTION CONNECT EITHER SIDE PRODUCT SCREEN ORIENTATION SW6 SW5 SW4 SW3 SW2 SW1 CMC VECTOR F ELECTRIC VECTOR F GAS LANDSCAPE PORTRAIT PORTRAIT ON OFF OFF OFF OFF OFF OFF ON ON OFF OFF ON OFF ON ON ON OFF ON DIP SWITCH ...

Page 94: ...GEN LIGHT HIS HOT SURFACE IGNITOR IB INTERFACE BOARD IM IGNITION MODULE K1 BOILER CONTACTOR K2 BOILER CONTACTOR K40 CONV CONTACTOR K41 CONV CONTACTOR K42 CONV CONTACTOR K43 CONV CONTACTOR K45 CONV CONTACTOR K50 MOTOR CONTACTOR LOW K51 MOTOR CONTACTOR LOW K60 MOTOR CONTACTOR LOW K61 MOTOR CONTACTOR LOW S7 REED SWITCH K78 MASTER CONTACTOR LED LIGHT EMITTING DIODE LF LINE FILTER LQ PUMP LIQUID PUMP L...

Page 95: ...s cavity door LED single SSR 3 24 2021 montev Low Steam Element montev montev 2 20 2021 montev 6 21 2021 3 30 2022 Update to new WD standard 3 1 2 0 SOLIDWORKS Electrical 77777 11 1 77777 CONVERGE H2 208 240V 3PH 60Hz MAIN SUB SYSTEM PG 04 PG 07 COOLING FAN MOTOR DRIVE PG 08 CONTROL BOARD PG 09 SIMPLE CONTROL PG 10 DELUXE CONTROL PG 11 LEGEND STEAM CONTROL PG 05 PG 06 MAIN SYSTEM DOUBLE SSR PG 02 ...

Page 96: ...TO CB X5 1 TO CB X5 2 N9 12 11 22 21 32 31 604 605 TO CB X5 3 TO CB X5 4 08 12 08 7 08 7 B1 B3 B1 B3 A1 A2 BREAKERS HIGH LIMITS CONVECTION ELEMENTS SOLID STATE RELAY FROM CB X1 14 FROM CB X1 13 FROM CB X1 11 FROM CB X1 12 08 12 08 12 08 7 08 7 08 12 N9 HIGH LIMIT N7 HIGH LIMIT LEGEND C B CIRCUIT BREAKER SSR SOLID STATE RELAY EL ELEMENT FT X CAP FILTER CB CONTROL BOARD CV CONVECTION TO CB X1 2 FROM...

Page 97: ...02 302 602 603 101 201 301 TO CB X5 1 TO CB X5 2 N9 11 12 21 22 31 32 604 605 TO CB X5 3 TO CB X5 4 B1 B3 B1 B3 A1 A2 BREAKERS HIGH LIMITS CONVECTION ELEMENTS SOLID STATE RELAY N9 HIGH LIMIT N7 HIGH LIMIT LEGEND C B CIRCUIT BREAKER SSR SOLID STATE RELAY EL ELEMENT FT X CAP FILTER CB CONTROL BOARD CV CONVECTION B3 L1 T1 L2 T2 L3 T3 1 FROM CB X1 14 FROM CB X1 13 FROM CB X1 11 FROM CB X1 12 2000 1000...

Page 98: ...400 401 700 701 213 J2 J1 J5 1 2 1 2 TO CB X8 1 TO CB X8 2 TO CB X15 3 TO CB X15 4 FTT 2 TB 60 TB 61 117 118 119 120 113 TB 2 PS 303 08 9 08 12 08 12 09 12 10 12 05 4 INPUT DC RANGE 200 209 4 58 5 00 210 219 4 17 4 53 220 229 3 82 4 13 230 239 3 51 3 78 240 249 3 22 3 48 250 3 20 BREAKERS VOLTAGE MONITOR THERMO SWITCH ELEMENT A2 A2 A4 A1 A2 A1 A2 A3 B1 B2 B3 D2 A4 A4 A4 A2 A2 A3 A3 A4 A1 POWER SUP...

Page 99: ...2 2083 2085 2084 2086 1086 801 1087 804 800 803 802 805 LWS RLY 1 2 NO COM A2 A1 NO COM A2 A1 TB 22 TB 22 2110 2097 2111 2098 08 12 08 12 EL 1 EL 2 1 2 1 2 1097 1098 810 811 812 813 LOW STEAM STEAM RELAYS VALVES 647 648 FROM CB X2 9 FROM CB X2 10 FROM CB X2 7 FROM CB X2 8 FROM CB X1 5 FROM CB X1 3 FROM CB X1 6 FROM CB X1 4 C1 D1 D4 C4 B1 D2 B2 D1 04 6 A1 A1 A3 A3 06 7 08 10 08 12 08 12 08 12 08 12...

Page 100: ...095 1092 TB 22 2092 TB 22 2090 TB 22 2094 650 652 653 651 654 656 657 655 H2O RLY H2O VALVE 647 646 1 2 648 08 12 05 3 TB 16 08 12 08 12 08 12 08 9 SW FROM CB X2 13 FROM CB X2 14 FROM CB X2 11 FROM CB X2 12 FROM TB 32 FROM TB 34 FROM CB X3 9 FROM CB X3 10 FROM CB X3 11 FROM CB X3 12 TO CB X15 5 TO CB X15 6 TO CB X15 7 TO CB X15 8 CONDENSATE TANK C1 C2 C3 05 3 08 12 08 12 08 9 08 8 08 8 08 12 08 12...

Page 101: ...BLK WHT PPL GREEN YEL VFD DATA YEL RED OR BLU M U V W HES POWER BLK WHT PPL GREEN YEL VFD DATA YEL RED OR BLU M U V W HES GND NC X NC X TO CONTROL X17 TO CONTROL X16 BLU RED YEL OR BLU RED YEL OR B1 F1 A1 C1 E1 A2 E3 A2 E4 B2 F4 C2 100 101 100 101 100 101 COOLING FANS CAB 1 CAB 1 LEGEND VFD VARIABLE FRENCY DRIVE MO MOTOR CAB CABLE NC X NO CONNECTION CAB CAB MOTORS CAB 2 CAB 2 CAB 2 ...

Page 102: ...9 06 12 06 10 05 10 05 8 GND RED BLU GRN GND B G R DOOR HANDLE FROM TB34 FROM TB32 FROM RLY CHK FANS FROM RLY CHK FANS FROM RV2 SW FROM RV2 SW FROM RV1 SW FROM RV1 SW TO SSR1 A TO SSR1 A TO SSR1 B TO SSR1 B TO CC RLY A2 TO CC RLY A1 TO CV DRIVE RLY A1 TO CV DRIVE RLY A2 TO SV RLY1 A1 TO SV RLY1 A2 TO SV RLY2 A1 TO SV RLY2 A2 TO CLEANING PUMP RLY A1 TO CLEANING PUMP RLY A2 TO H2O RLY A1 TO H2O RLY ...

Page 103: ...NNECT EITHER SIDE SD CARD CB LVIO BACK LIGHT CABLE I2C CABLE TO LCD J1 LVDS TO LCD ON OFF USB TO RECEPTACLE CONNECT EITHER SIDE PRODUCT SCREEN ORIENTATION SW6 SW5 SW4 SW3 SW2 SW1 CMC VECTOR F ELECTRIC VECTOR F GAS LANDSCAPE PORTRAIT PORTRAIT ON OFF OFF OFF OFF OFF OFF ON ON OFF OFF ON OFF ON ON ON OFF ON DIP SWITCH TABLE VECTOR H LANDSCAPE OFF OFF OFF OFF OFF OFF BACK LIGHT LVDS J2 1 20 ON OFF TOU...

Page 104: ...E SPKR CONNECT EITHER SIDE SD CARD CB LVIO BACK LIGHT CABLE I2C CABLE TO LCD J1 LVDS TO LCD ON OFF USB TO RECEPTACLE LVDS FROM IB ON OFF FROM IB USB FROM IB PLACEMENT WIFI ANTENNA CONNECTION CONNECT EITHER SIDE PRODUCT SCREEN ORIENTATION SW6 SW5 SW4 SW3 SW2 SW1 CMC VECTOR F ELECTRIC VECTOR F GAS LANDSCAPE PORTRAIT PORTRAIT ON OFF OFF OFF OFF OFF OFF ON ON OFF OFF ON OFF ON ON ON OFF ON DIP SWITCH ...

Page 105: ...OGEN LIGHT HIS HOT SURFACE IGNITOR IB INTERFACE BOARD IM IGNITION MODULE K1 BOILER CONTACTOR K2 BOILER CONTACTOR K40 CONV CONTACTOR K41 CONV CONTACTOR K42 CONV CONTACTOR K43 CONV CONTACTOR K45 CONV CONTACTOR K50 MOTOR CONTACTOR LOW K51 MOTOR CONTACTOR LOW K60 MOTOR CONTACTOR LOW K61 MOTOR CONTACTOR LOW S7 REED SWITCH K78 MASTER CONTACTOR LED LIGHT EMITTING DIODE LF LINE FILTER LQ PUMP LIQUID PUMP ...

Page 106: ... Steam Element montev montev 2 20 2021 montev 6 21 2021 3 30 2022 Update to new WD standard 3 1 2 0 SOLIDWORKS Electrical 182789 182205 182274 182211 77779 731143 CONVERGE H2 380 415V 3PH 60Hz 3 11 1 CONVERGE H2 380 415V 3PH 60Hz TABLE OF CONTENTS MAIN SUB SYSTEM PG 04 PG 07 COOLING FAN MOTOR DRIVE PG 08 CONTROL BOARD PG 09 SIMPLE CONTROL PG 10 DELUXE CONTROL PG 11 LEGEND STEAM CONTROL PG 05 PG 06...

Page 107: ...12 11 22 21 32 31 N9 TB 4 08 7 08 7 N FT FT 1 FT 2 FT 3 FT 4 4101 1101 2101 3101 402 MAIN SYSTEM HIGH LIMITS BREAKERS ELEMENTS SOLID STATE RELAY N9 HIGH LIMIT N7 HIGH LIMIT LEGEND C B CIRCUIT BREAKER SSR SOLID STATE RELAY EL ELEMENT FROM CB X1 14 FROM CB X1 13 FROM CB X1 11 FROM CB X1 12 FT X CAP FILTER X CAP FILTER 08 12 B1 B3 B1 B1 B3 A4 A4 A4 A4 A2 A2 08 12 08 12 08 7 08 7 CB CONTROL BOARD CV C...

Page 108: ...1 TO CB X5 2 604 605 TO CB X5 3 TO CB X5 4 11 12 21 22 31 32 N9 TB 4 N FT FT 1 FT 2 FT 3 FT 4 4101 1101 2101 3101 402 HIGH LIMITS BREAKERS ELEMENTS SOLID STATE RELAY N9 HIGH LIMIT N7 HIGH LIMIT LEGEND C B CIRCUIT BREAKER SSR SOLID STATE RELAY EL ELEMENT FROM CB X1 14 FROM CB X1 13 FROM CB X1 11 FROM CB X1 12 FT X CAP FILTER X CAP FILTER B1 B3 B1 B1 B3 A4 A4 A4 A4 A2 A2 CB CONTROL BOARD CV CONVECTI...

Page 109: ...2 1 2 TO CB X8 1 TO CB X8 2 TO CB X15 3 TO CB X15 4 FTT 2 TB 60 TB 61 117 118 119 120 113 PS 303 IB J12 IB J12 TB 32 TB 34 08 2 08 9 08 12 08 12 05 4 09 12 10 12 INPUT DC RANGE 200 209 4 58 5 00 210 219 4 17 4 53 220 229 3 82 4 13 230 239 3 51 3 78 240 249 3 22 3 48 250 3 20 MAIN SUB SYSTEM FTT THERMO SWITCH PS POWER SUPPLY RLY RELAY LEGEND C B CIRCUIT BREAKER EL ELEMENT CC CATALYTIC CONVERTER VOL...

Page 110: ...83 2085 2084 2086 1086 801 1087 804 800 803 802 805 LWS RLY 1 2 NO COM A2 A1 NO COM A2 A1 TB 22 TB 22 2110 2097 2111 2098 TB 16 08 12 08 12 810 811 812 813 EL 1 EL 2 1 2 1 2 STEAM CONTROL CB X2 9 CB X2 10 CB X2 7 CB X2 8 FROM CB X1 5 FROM CB X1 3 FROM CB X1 6 FROM CB X1 4 RLY RELAY LEGEND EL ELEMENT Y1 STEAM VALVE C1 D1 A1 A1 A3 A3 1017 2017 647 648 D4 C4 B1 D2 B2 D1 04 6 08 12 08 12 08 12 08 12 0...

Page 111: ...2 646 TB 22 2092 TB 22 2090 TB 22 2094 650 652 653 651 654 656 657 655 1 2 648 05 3 08 12 08 12 08 12 08 12 08 9 SW HUMIDITY HAND SHOWER CLEANING CONTROL RLY RELAY LEGEND EL ELEMENT Y1 STEAM VALVE Y4 CLEAN PUMP Y5 HAND SHOWER RV STEAM RELIEF VALVE FROM CB X2 13 FROM CB X2 14 FROM CB X2 11 FROM CB X2 12 FROM TB 32 FROM TB 34 FROM CB X3 9 FROM CB X3 10 FROM CB X3 11 FROM CB X3 12 TO CB X15 5 TO CB X...

Page 112: ...TERMINAL BLOCK POWER BLK WHT PPL GREEN YEL VFD DATA YEL RED OR BLU M U V W HES POWER BLK WHT PPL GREEN YEL VFD DATA YEL RED OR BLU M U V W HES GND BLU RED YEL OR BLU RED YEL OR COOLING FAN MOTOR DRIVE B1 F1 A1 C1 E1 A2 E3 A2 E4 B2 F4 C2 100 101 100 101 100 101 B1 B2 CAB 1 CAB 1 LEGEND VFD VARIABLE FRENCY DRIVE MO MOTOR CAB CABLE COOLING FANS CAB CAB MOTORS CAB 2 CAB 2 CAB 2 ...

Page 113: ...S7 702 703 05 12 05 9 CONTROL BOARD GND RED BLU GRN GND B G R DOOR HANDLE 02 12 02 12 02 11 02 9 04 11 04 9 04 9 04 8 05 12 05 9 05 10 05 8 06 12 06 10 06 7 06 6 06 6 06 5 06 5 05 2 FROM TB34 FROM TB32 TO SSR1 A TO SSR1 A TO SSR1 B TO SSR1 B TO CC RLY A2 TO CC RLY A1 TO CV DRIVE RLY A1 TO CV DRIVE RLY A2 TO SV RLY1 A1 TO SV RLY1 A2 TO SV RLY2 A1 TO SV RLY2 A2 TO CLEANING PUMP RLY A1 TO CLEANING PU...

Page 114: ... SD CARD CB LVIO BACK LIGHT CABLE I2C CABLE TO LCD J1 LVDS TO LCD ON OFF USB TO RECEPTACLE CONNECT EITHER SIDE PRODUCT SCREEN ORIENTATION SW6 SW5 SW4 SW3 SW2 SW1 CMC VECTOR F ELECTRIC VECTOR F GAS LANDSCAPE PORTRAIT PORTRAIT ON OFF OFF OFF OFF OFF OFF ON ON OFF OFF ON OFF ON ON ON OFF ON DIP SWITCH TABLE VECTOR H LANDSCAPE OFF OFF OFF OFF OFF OFF BACK LIGHT LVDS J2 1 20 ON OFF TOUCH KAPTON CABLE R...

Page 115: ...ITHER SIDE SD CARD CB LVIO BACK LIGHT CABLE I2C CABLE TO LCD J1 LVDS TO LCD ON OFF USB TO RECEPTACLE LVDS FROM IB ON OFF FROM IB USB FROM IB PLACEMENT WIFI ANTENNA CONNECTION CONNECT EITHER SIDE PRODUCT SCREEN ORIENTATION SW6 SW5 SW4 SW3 SW2 SW1 CMC VECTOR F ELECTRIC VECTOR F GAS LANDSCAPE PORTRAIT PORTRAIT ON OFF OFF OFF OFF OFF OFF ON ON OFF OFF ON OFF ON ON ON OFF ON DIP SWITCH TABLE VECTOR H L...

Page 116: ...HALOGEN LIGHT HIS HOT SURFACE IGNITOR IB INTERFACE BOARD IM IGNITION MODULE K1 BOILER CONTACTOR K2 BOILER CONTACTOR K40 CONV CONTACTOR K41 CONV CONTACTOR K42 CONV CONTACTOR K43 CONV CONTACTOR K45 CONV CONTACTOR K50 MOTOR CONTACTOR LOW K51 MOTOR CONTACTOR LOW K60 MOTOR CONTACTOR LOW K61 MOTOR CONTACTOR LOW S7 REED SWITCH K78 MASTER CONTACTOR LED LIGHT EMITTING DIODE LF LINE FILTER LQ PUMP LIQUID PU...

Page 117: ...s cavity door LED single SSR 3 24 2021 montev Low Steam Element montev montev 2 20 2021 montev 6 21 2021 3 30 2022 Update to new WD standard 3 1 2 0 SOLIDWORKS Electrical 77778 11 1 77778 CONVERGE H3 208 240V 3PH 60Hz MAIN SUB SYSTEM PG 04 PG 07 COOLING FAN MOTOR DRIVE PG 08 CONTROL BOARD PG 09 SIMPLE CONTROL PG 10 DELUXE CONTROL PG 11 LEGEND STEAM CONTROL PG 05 PG 06 MAIN SYSTEM DOUBLE SSR PG 02 ...

Page 118: ... CB X1 11 FROM CB X1 12 FROM CB X1 9 FROM CB X1 10 602 603 TO CB X5 1 TO CB X5 2 604 605 TO CB X5 3 TO CB X5 4 12 11 22 21 32 31 12 11 22 21 32 31 606 607 TO CB X5 5 TO CB X5 6 N9 N10 08 7 08 7 08 8 08 12 B1 B3 B1 A1 B3 A1 B3 A2 A2 08 12 08 12 08 7 08 7 08 8 BREAKERS HIGH LIMITS CONVECTION ELEMENTS SOLID STATE RELAY 08 12 08 12 08 12 N9 HIGH LIMIT N7 HIGH LIMIT LEGEND C B CIRCUIT BREAKER SSR SOLID...

Page 119: ...B X1 14 FROM CB X1 13 FROM CB X1 11 FROM CB X1 12 FROM CB X1 9 FROM CB X1 10 602 603 TO CB X5 1 TO CB X5 2 604 605 TO CB X5 3 TO CB X5 4 11 12 21 22 31 32 11 12 21 22 31 32 606 607 TO CB X5 5 TO CB X5 6 N9 N10 B1 B3 B1 A1 B3 A1 B3 A2 A2 BREAKERS HIGH LIMITS CONVECTION ELEMENTS SOLID STATE RELAY N9 HIGH LIMIT N7 HIGH LIMIT LEGEND C B CIRCUIT BREAKER SSR SOLID STATE RELAY EL ELEMENT FT X CAP FILTER ...

Page 120: ... J5 1 2 1 2 TO CB X8 1 TO CB X8 2 TO CB X15 3 TO CB X15 4 FTT 2 TB 60 TB 61 117 118 119 120 113 TB 2 08 2 08 9 08 12 08 12 PS 303 IB J12 IB J12 TB 32 TB 34 05 4 09 12 10 12 INPUT DC RANGE 200 209 4 58 5 00 210 219 4 17 4 53 220 229 3 82 4 13 230 239 3 51 3 78 240 249 3 22 3 48 250 3 20 A1 A2 A2 A2 A1 A2 A3 A4 A2 A2 A3 A3 A4 B1 B2 B3 D2 A4 A4 A4 08 12 08 12 05 4 08 9 08 2 BREAKERS VOLTAGE MONITOR T...

Page 121: ... 9 FROM PS 1097 1098 1099 LWS RLY 1 2 NO COM A2 A1 NO COM A2 A1 3 NO COM A2 A1 TB 22 TB 22 TB 22 2110 2097 2111 2098 2112 2099 08 12 08 12 08 12 810 811 812 813 814 815 EL 1 EL 2 1 2 1 2 EL 3 1 2 C1 D1 C2 D3 D4 C4 TB 16 B1 F2 B2 E1 B3 D1 A1 A1 647 648 A3 A3 04 5 08 10 08 12 08 12 08 12 08 12 08 12 08 12 06 7 LOW STEAM STEAM RELAYS VALVES FROM CB X2 9 FROM CB X2 10 FROM CB X2 7 FROM CB X2 8 FROM CB...

Page 122: ...50 652 653 651 654 656 657 655 658 660 661 659 FROM CB X2 13 FROM CB X2 14 FROM CB X2 11 FROM CB X2 12 FROM TB 32 FROM TB 34 FROM CB X3 9 FROM CB X3 10 FROM CB X3 11 FROM CB X3 12 FROM CB X3 13 FROM CB X3 14 TO CB X15 5 TO CB X15 6 TO CB X15 7 TO CB X15 8 TO CB X15 9 TO CB X15 10 H2O RLY H2O VALVE 647 646 1 2 648 05 3 08 12 08 12 08 12 08 12 08 12 08 9 08 8 SW C1 C2 C3 A3 C3 B4 08 12 08 12 08 12 0...

Page 123: ...U M U V W HES POWER BLK WHT PPL GREEN YEL VFD DATA YEL RED OR BLU M U V W HES POWER BLK WHT PPL GREEN YEL VFD DATA YEL RED OR BLU M U V W HES GND NC X NC X NC X TO CONTROL X17 TO CONTROL X16 TO CONTROL X18 BLU RED YEL OR BLU RED YEL OR BLU RED YEL OR B1 F1 A1 C1 E1 A2 D1 D1 A3 E3 A2 E4 B2 F4 C2 100 101 100 101 100 101 CAB CAB CAB LEGEND VFD VARIABLE FRENCY DRIVE MO MOTOR CAB CABLE NC X NO CONNECTI...

Page 124: ...HT BLK WHT BLK WHT BLK WHT BLK WHT BLK WHT BLK FROM V MONITOR FROM V MONITOR S1 S2 S3 ON ON ON 1 2 3 4 5 6 7 8 1 2 3 4 5 6 1 2 02 12 02 11 04 11 04 10 04 8 04 7 BLK BLK CAVITY PROBES PRODUCT PROBES B3 DOOR SWITCH 3 2 1 CAVITY LED C1 C2 C3 P1 P2 P3 05 10 05 8 05 5 05 2 06 11 06 9 06 4 06 5 06 6 06 4 02 11 02 9 02 7 702 703 TO LWS RLY1 A1 TO LWS RLY1 A2 TO LWS RLY2 A1 TO LWS RLY2 A2 TO LWS RLY3 A1 T...

Page 125: ...NNECT EITHER SIDE SD CARD CB LVIO BACK LIGHT CABLE I2C CABLE TO LCD J1 LVDS TO LCD ON OFF USB TO RECEPTACLE CONNECT EITHER SIDE PRODUCT SCREEN ORIENTATION SW6 SW5 SW4 SW3 SW2 SW1 CMC VECTOR F ELECTRIC VECTOR F GAS LANDSCAPE PORTRAIT PORTRAIT ON OFF OFF OFF OFF OFF OFF ON ON OFF OFF ON OFF ON ON ON OFF ON DIP SWITCH TABLE VECTOR H LANDSCAPE OFF OFF OFF OFF OFF OFF BACK LIGHT LVDS J2 1 20 ON OFF TOU...

Page 126: ...E SPKR CONNECT EITHER SIDE SD CARD CB LVIO BACK LIGHT CABLE I2C CABLE TO LCD J1 LVDS TO LCD ON OFF USB TO RECEPTACLE LVDS FROM IB ON OFF FROM IB USB FROM IB PLACEMENT WIFI ANTENNA CONNECTION CONNECT EITHER SIDE PRODUCT SCREEN ORIENTATION SW6 SW5 SW4 SW3 SW2 SW1 CMC VECTOR F ELECTRIC VECTOR F GAS LANDSCAPE PORTRAIT PORTRAIT ON OFF OFF OFF OFF OFF OFF ON ON OFF OFF ON OFF ON ON ON OFF ON DIP SWITCH ...

Page 127: ...OGEN LIGHT HIS HOT SURFACE IGNITOR IB INTERFACE BOARD IM IGNITION MODULE K1 BOILER CONTACTOR K2 BOILER CONTACTOR K40 CONV CONTACTOR K41 CONV CONTACTOR K42 CONV CONTACTOR K43 CONV CONTACTOR K45 CONV CONTACTOR K50 MOTOR CONTACTOR LOW K51 MOTOR CONTACTOR LOW K60 MOTOR CONTACTOR LOW K61 MOTOR CONTACTOR LOW S7 REED SWITCH K78 MASTER CONTACTOR LED LIGHT EMITTING DIODE LF LINE FILTER LQ PUMP LIQUID PUMP ...

Page 128: ...s cavity door LED single SSR 3 24 2021 montev Low Steam Element montev montev 2 20 2021 montev 6 21 2021 3 30 2022 Update to new WD standard 3 1 2 0 SOLIDWORKS Electrical 77780 11 1 77780 CONVERGE H3 380 415V 3PH 50Hz MAIN SUB SYSTEM PG 04 PG 07 COOLING FAN MOTOR DRIVE PG 08 CONTROL BOARD PG 09 SIMPLE CONTROL PG 10 DELUXE CONTROL PG 11 LEGEND STEAM CONTROL PG 05 PG 06 MAIN SYSTEM DOUBLE SSR PG 02 ...

Page 129: ... CB X1 9 FROM CB X1 10 TO CB X5 1 TO CB X5 2 12 11 22 21 32 31 12 11 22 21 32 31 N9 N10 604 605 TO CB X5 3 TO CB X5 4 606 607 TO CB X5 5 TO CB X5 6 08 12 08 7 08 7 08 8 N 402 FT FT 1 FT 2 FT 3 FT 4 4101 1101 2101 3101 HIGH LIMITS BREAKERS ELEMENTS SOLID STATE RELAY X CAPS FILTER 08 12 08 12 B1 B3 B1 A1 B3 A2 B3 A3 B1 B3 A4 A4 A4 A4 08 7 08 7 08 8 08 12 08 12 08 12 N9 HIGH LIMIT N7 HIGH LIMIT LEGEN...

Page 130: ... 604 605 TO CB X5 3 TO CB X5 4 606 607 TO CB X5 5 TO CB X5 6 N 402 FT FT 1 FT 2 FT 3 FT 4 4101 1101 2101 3101 HIGH LIMITS BREAKERS ELEMENTS SOLID STATE RELAY X CAPS FILTER B1 B3 B1 A1 B3 A2 B3 A3 B1 B3 A4 A4 A4 A4 N9 HIGH LIMIT N7 HIGH LIMIT LEGEND C B CIRCUIT BREAKER N10 HIGH LIMIT SSR SOLID STATE RELAY EL ELEMENT FT X CAP FILTER CB CONTROL BOARD CV CONVECTION L1 T1 L2 T2 L3 T3 7N 8N B3 1 2000 10...

Page 131: ...1 2 1 2 TO CB X8 1 TO CB X8 2 TO CB X15 3 TO CB X15 4 FROM CB X1 7 FROM CB X1 8 FROM CB X2 1 FROM CB X2 2 FTT 2 TB 60 TB 61 117 118 119 120 113 08 12 08 12 08 9 08 2 PS 303 TO IB J12 TO IB J12 TO TB 32 TO TB 34 05 4 INPUT DC RANGE 200 209 4 58 5 00 210 219 4 17 4 53 220 229 3 82 4 13 230 239 3 51 3 78 240 249 3 22 3 48 250 3 20 B2 A1 A2 A3 A4 A4 A2 A4 A2 A3 A3 A1 B2 A1 A2 B1 B2 D2 A4 B3 A1 A3 08 9...

Page 132: ...1099 TB 34 TB 32 FROM PS 1017 2017 TO CB X4 4 TO CB X4 1 TO HAND SHOWER RLY A2 TO HAND SHOWER RLY A1 04 5 LWS RLY 1 2 NO COM A2 A1 NO COM A2 A1 3 NO COM A2 A1 TB 22 TB 22 TB 22 2110 2097 2111 2098 2112 2099 08 12 08 12 08 12 810 811 812 813 814 815 EL 1 EL 2 1 2 1 2 EL 3 1 2 FROM CB X2 9 FROM CB X2 10 FROM CB X2 7 FROM CB X2 8 FROM CB X2 5 FROM CB X2 6 C1 D1 C2 D3 D4 C4 A1 A1 647 648 A3 A3 B1 B2 B...

Page 133: ...53 651 654 656 657 655 658 660 661 659 FROM CB X2 13 FROM CB X2 14 FROM CB X2 11 FROM CB X2 12 FROM TB 32 FROM TB 34 FROM CB X3 9 FROM CB X3 10 FROM CB X3 11 FROM CB X3 12 FROM CB X3 13 FROM CB X3 14 TO CB X15 5 TO CB X15 6 TO CB X15 7 TO CB X15 8 TO CB X15 9 TO CB X15 10 Y2 SW SW SW 08 12 08 12 08 9 08 12 08 12 H2O RLY H2O VALVE 647 646 1 2 648 SW C1 C2 C3 A3 C3 B4 05 3 05 3 08 12 08 12 08 9 08 1...

Page 134: ...L GREEN YEL VFD DATA YEL RED OR BLU M U V W HES POWER BLK WHT PPL GREEN YEL VFD DATA YEL RED OR BLU M U V W HES GND TO CONTROL X17 TO CONTROL X16 TO CONTROL X18 BLU RED YEL OR BLU RED YEL OR BLU RED YEL OR 100 101 100 101 100 101 B1 F1 B1 A1 C1 E1 B2 A2 D1 D1 B3 A3 E3 A2 E4 B2 F4 C2 CAB CAB CAB CAB 1 CAB 1 CAB 1 COOLING FANS LEGEND VFD VARIABLE FRENCY DRIVE MO MOTOR CAB CABLE MOTORS CAB 2 CAB 2 CA...

Page 135: ...7 02 12 04 9 04 8 04 7 05 2 05 2 05 12 05 9 05 7 04 11 05 10 05 8 05 5 06 10 06 6 06 6 06 5 06 5 06 4 06 4 06 4 06 3 06 12 06 11 05 7 GND B G R DOOR HANDLE FROM TB34 FROM TB32 TO SSR1 A TO SSR1 A TO SSR1 B TO SSR1 B TO SSR2 A TO SSR2 A TO CC RLY A2 TO CC RLY A1 TO CV DRIVE RLY A1 TO CV DRIVE RLY A2 TO SV RLY1 A1 TO SV RLY1 A2 TO SV RLY2 A1 TO SV RLY2 A2 TO SV RLY3 A1 TO SV RLY3 A2 TO CLEANING PUMP...

Page 136: ...ER SIDE SD CARD CB LVIO BACK LIGHT CABLE I2C CABLE TO LCD J1 LVDS TO LCD ON OFF USB TO RECEPTACLE CONNECT EITHER SIDE PRODUCT SCREEN ORIENTATION SW6 SW5 SW4 SW3 SW2 SW1 CMC VECTOR F ELECTRIC VECTOR F GAS LANDSCAPE PORTRAIT PORTRAIT ON OFF OFF OFF OFF OFF OFF ON ON OFF OFF ON OFF ON ON ON OFF ON DIP SWITCH TABLE VECTOR H LANDSCAPE OFF OFF OFF OFF OFF OFF BACK LIGHT LVDS J2 1 20 ON OFF TOUCH KAPTON ...

Page 137: ...E SPKR CONNECT EITHER SIDE SD CARD CB LVIO BACK LIGHT CABLE I2C CABLE TO LCD J1 LVDS TO LCD ON OFF USB TO RECEPTACLE LVDS FROM IB ON OFF FROM IB USB FROM IB PLACEMENT WIFI ANTENNA CONNECTION CONNECT EITHER SIDE PRODUCT SCREEN ORIENTATION SW6 SW5 SW4 SW3 SW2 SW1 CMC VECTOR F ELECTRIC VECTOR F GAS LANDSCAPE PORTRAIT PORTRAIT ON OFF OFF OFF OFF OFF OFF ON ON OFF OFF ON OFF ON ON ON OFF ON DIP SWITCH ...

Page 138: ...OGEN LIGHT HIS HOT SURFACE IGNITOR IB INTERFACE BOARD IM IGNITION MODULE K1 BOILER CONTACTOR K2 BOILER CONTACTOR K40 CONV CONTACTOR K41 CONV CONTACTOR K42 CONV CONTACTOR K43 CONV CONTACTOR K45 CONV CONTACTOR K50 MOTOR CONTACTOR LOW K51 MOTOR CONTACTOR LOW K60 MOTOR CONTACTOR LOW K61 MOTOR CONTACTOR LOW S7 REED SWITCH K78 MASTER CONTACTOR LED LIGHT EMITTING DIODE LF LINE FILTER LQ PUMP LIQUID PUMP ...

Page 139: ...SCHEMATICS Converge Service Manual MN 47241 Rev 1 6 22 139 ...

Page 140: ...anghai China Phone 86 21 6173 0336 AUSTRALIA Brisbane Queensland Phone 800 558 8744 CANADA Concord Ontario Canada Toll Free Phone 866 577 4484 Phone 1 905 660 6781 FRANCE Aix en Provence France Phone 33 0 4 88 78 21 73 GMBH Bochum Germany Phone 49 0 234 298798 0 ITALY Padua Italy Phone 39 3476073504 INDIA Pune India Phone 91 9657516999 MEXICO Phone 52 1 477 717 3108 MIDDLE EAST AFRICA Dubai UAE Ph...

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