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Page 1: ...Cedar Barrel Sauna Assembly Manual Follow along build VIDEO available from our Alpine Spas support page http alpinespas co nz support 0800 99 33 88 service alpinespas co nz www alpinespas co nz...
Page 2: ...Pic of inside benches etc or sauna heater...
Page 3: ...Bottom Section Front and Back Panels Front and Back Panels Staves Sauna Barrel Staves Steel Strap Connection Glass Door Door Lock Outdoor Bench Indoor Bench Towel Rack Outdoor Shelf Outdoor Floor Pan...
Page 4: ...e you want to locate the sauna After you have completed the installation the sauna won t be able to be moved due to its size and weight The sauna will need to be in a location that can have power acce...
Page 5: ...floor panel These items can be oiled at a later time if required Cradle Bases Support Beams Fully oil all sides of the three cradle bases and the four support beams Front Rear Capping Fully oil both s...
Page 6: ...y for the light so that it operates independently from the heater A switch on the outside of the sauna is the ideal scenario turning on the light before you enter If your electrician is not on site du...
Page 7: ...level on the back wall and surrounded by the provided wooden heater fence Cable for the heater can be fed through the back of the sauna through the provided pre drilled hole see image below For singl...
Page 8: ...s prior to or during the sauna session may lead to unconsciousness 8 Persons suffering from obesity or with a medical history of heart disease low or high blood pressure circulatory system problems or...
Page 9: ...lly on the top and sides of the sauna This is because of the porous characteristics of the wood and due to the ball and socket profile design of the staves Water seepage WILL NOT hurt the sauna and in...
Page 10: ...Staves 5 70mm 11 Front Back Panels 6 35mm Dome Head 5 Heater Fence 6 75mm Dome Head 3 Door Handle 3 25mm Dome Head 3 Door Lock 4 30mm 6 Door Hinges 3 14mm 5 Magnetic Lock 3 16mm 500 Bitumen Roofing M8...
Page 11: ...NOTE Appearance of sauna and particular parts may vary from the diagram shown above 8 PARTS LABELED 1 4 5 13 28 14 24 26 18 20 21 6 9 7 2 8 11 19 15 21 27 16 23 25 17 12 10 3...
Page 12: ...l degrade the quality of the timber soil grass etc Your foundation should have some form of drainage or contour allowing storm water to drain away from the base of the sauna If you find after creating...
Page 13: ...screw drivers set power drill set measuring tape level mallet socket set TOOLS RESOURCES OPTIONAL 10 MALLET INCLUDED TIMBER PROTECTION OIL WATERPROOF SILICONE FOR BITUMEN ROOF STAPLER ASSISTS WITH ATT...
Page 14: ...the support lengths The longer single threaded bolt is used between the centre cradle support Slide the two long bolt threads through each side on the center cradle so that an equal amount of thread i...
Page 15: ...icking out Secure the cradle support lengths by placing the half moon steel washer standard washer and nut on to each thread appearing in the pre created hole on the side Tighten the nut using a socke...
Page 16: ...Staves on either side of the secured bottom stave a total of 12 staves added Use a rubber mallet to gently tap the staves tightly together Ensure the staves are evenly centered in the cradle base and...
Page 17: ...ves you have secured Secure the back panels together using 4x 5 70mm Screws into the pre drilled holes labeled below at the top and bottom of the panel This measurement will be used to mark the indent...
Page 18: ...me then pencil a mark as a guide onto the corresponding bottom stave then remove the panels and drill a hole size suitable for light cable provided by electrician down through the stave to underneath...
Page 19: ...all the front and back panel assemblies into the grooves at their respective ends Ensure both the base and the bench seat supports remain level by using a spirit level A stave can be placed temporaril...
Page 20: ...ver side down over the top of the sauna ready to be connected Install 16x more staves on either side of the barrel but DO NOT fasten with screws yet You may need wiggle room to place the last stave it...
Page 21: ...ning Familiarize yourself with the strap tightening systems and undo the assembly Thread the assembly through the two steel strap ends to connect them together Attach a nut and washer on either side o...
Page 22: ...ile squeezing both sides of the handles tight Place the door s hinges into the two grooves in the door frame and drill 3x 4 30mm flat head screws into each hinge securing the door into place You may n...
Page 23: ...pport beam on the underside of the bench seat in the centre with 2x 4 40mm screws Repeat for the other bench seat Secure the outdoor bench seat into the bench supports using 4x 4 40mm screws Screw dow...
Page 24: ...ign the shelf with the towel rack at the same height if desired Screw in place with 2x 4 40mm screws Be careful to stay clear of the light cable channel Place the heater centered against the back pane...
Page 25: ...with the top of the fence After unboxing the heater attach the heater back panel to the main heater unit Slide the back panel up into the rear side of the heater This will allow you to get an idea of...
Page 26: ...iangular roof beam to be secured Fasten each beam with 5x 3 30mm screws across the length of the sauna on each side The triangular beam is should sit level with the top edge of the 16th stave Place th...
Page 27: ...heir corresponding letter in the guide Follow the bitumen roofing pattern guide on the following page exactly until complete Tip To help attach the bitumen to the sauna roof you can use a staple gun t...
Page 28: ...W 10 pieces Complete the bitumen by lapping R ROW 11 over top of the gap and silicon to help with water proofing Demonstration of applying rows Example below shows how L ROW 1 L ROW2 and L ROW 3 when...
Page 29: ...40mm screws 2 per piece Add the remaining accessories in your desired positions The magazine rack sand timer and hygrometre are simply installed anywhere inside the sauna with screws except for over...
Page 30: ...0800 99 33 88 service alpinespas co nz www alpinespas co nz...
