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 18 

Ba ery Care / Wet

Flooded Ba eries 

 

 

PROPER

 

CARE

 

&

 

MAINTENANCE

 

OF

 

DEEP

 

CYCLE

 

BATTERIES

 

(Con nued):

 



Water used to replenish ba eries should be dis lled or treated not to exceed 200 T.D.S. (total     dissolved 
solids...parts per million). Par cular care should be taken to avoid metallic contamina on (Iron). 



For best ba ery life, ba eries should not be discharged below 80% of their rated capacity. Proper ba ery 
sizing will help avoid excessive discharge. 



Ba ery chargers should be matched to fully charge ba eries in an eight hour period. Defec ve and           
unmatched chargers will damage ba eries or severely reduce their performance. 



Avoid charging at temperatures above 120

˚

F or ambient, whichever is higher. 



Deep cycle ba eries need to be equalized periodically. Equalizing is an extended, low current charge per

formed a er the normal charge cycle. This extra charge helps keep all cells in balance. Ac vely used ba eries 
should be equalized once per month. Manually  med charger should have the charge  me extended        
approximately 3 hours. Automa cally controlled charger should be unplugged and reconnected a er       
comple ng a charge. 



In situa ons where mul ple ba eries are connected in series, parallel or series/parallel, replacement   
ba ery (s) should be of the same size, age and usage level as the companion ba eries. Do not put a new 
ba ery into a pack which has 50 or more cycles. Either replace with all new or use a good used ba ery (s). 



Periodic ba ery tes ng is an important preventa ve maintenance procedure. Hydrometer readings of each 
cell (fully charged) gives an indica on of balance and true charge level. Imbalance could mean the need for 
equalizing; is o en a sign of improper charging or a bad cell. Voltage checks (open circuit, charged and      
discharged) can locate a bad ba ery or weak ba ery. Load tes ng will pick out a bad ba ery when other   
methods fail. A weak ba ery will cause premature failure of companion ba eries. 



Always use a matched charger and ba ery pack system. Unmatched chargers will cause poten al problems. 



As ba eries age, their maintenance requirements change. This means longer charging  me and/or higher 

fi

nish rate (higher amperage at the end of the charge). Usually older ba eries need to be watered more 

o en. And, their capacity decreases. 



Lead acid ba eries should be brought up to full charge at the earliest opportunity. Avoid con nuously      
opera ng ba eries in a par ally charge condi on. This will shorten their life and reduce their capacity. 



Extreme temperatures can substan ally a

ect ba ery performance and charging. Cold reduces ba ery    

capacity and retards charging. Heat increases water usage and can result in overcharging. Very high              
temperatures can cause “thermal run

away” which may lead to an explosion or 

fi

re. If extreme temperature 

is an unavoidable part of an applica on, consult a ba ery/charger specialist about ways to deal with the 
problem. 

Summary of Contents for ALPHA EV 2+2

Page 1: ...Owner s Operator s Manual January 2022 CAUTION Read This Manual Carefully Completely 48 Volt ALPHA EV 2 2 48 Volt ALPHA EV Sport 2 2...

Page 2: ...2 NOTES...

Page 3: ...ful informa on for the proper care maintenance of your EV which will allow you to also obtain the most enjoyment out of your investment If you have any ques ons regarding the Opera on or Maintenance o...

Page 4: ...insure a safe vehicle opera on and to avoid possible injury or death The Warning Symbol above indicates a hazardous situa on which if not avoided could result in death or serious injury A No ce indica...

Page 5: ...NTS BEFORE OPERATING THE VEHICLE PRE INSPECTION VEHICLE OPERATION BATTERY CARE WET FLOODED BATTERIES BATTERY CARE LITHIUM BATTERY BATTERY CHARGING BODY CHASSIS CARE PERIODIC MAINTENANCE CHARTS VEHICLE...

Page 6: ...ing improper ba ery fluid level maintenance loose wiring or rusted and corroded hardware 2 Excessive opera on of the ba ery in an undercharged condi on Below half charge 1200 Specific Gravity 3 Lack o...

Page 7: ...e to an Authorized Alpha EV Dealer for inspec on diagnosis and poten al repair Alpha EV makes no addi onal expressed or implied warranty of any kind All implied or expressed warran es outside of this...

Page 8: ...t Your ALPHA EV 2 2 is equipped with two seats and a four person occupancy limit Do not operate this vehicle while under the influence of alcohol or drugs These components and the e ects thereof will...

Page 9: ...ngerment of the occupants SAFE DRIVING CONSIDERATIONS Your ALPHA EV can cause injury if improperly used of maintained Allow only authorized individuals with a valid motor vehicle license to operate th...

Page 10: ...limited to Approved eye protec on insulated gloves Remove all jewelry and loose apparel items prior to working on this vehicle Use only properly insulated tools when in electrical areas of the vehicle...

Page 11: ...e read the operator s manual to ensure proper opera on of the vehicle Ensure the passengers can operate the safety belts before allowing them to ride on the EV When opera ng the vehicle at night the u...

Page 12: ...Charger Heavy Duty Ba eries DC Voltage Reducer Accelerator Pedal Brake Pedal Electromagne c Brake System Hydraulic Rear Disc Brakes Running Lights LED Head Tail Light Bar Turn Signals Emergency Hazard...

Page 13: ...level in all cells of each ba ery If any cell is low add dis lled water as described in the Ba ery Care sec on of this manual This is not applicable if your vehicle is equipped with AGM Absorbed Glass...

Page 14: ...Charger cord plug and charging receptacle for cracks loose connec ons and wear Before each use inspect the body and body components for damage and or missing parts Prevent overloading of the vehicle...

Page 15: ...e key in a safe place Do not leave the vehicle una ended with the key inserted Please remove the key Do not leave una ended children in the vehicle as this may create a poten ally dangerous situa on N...

Page 16: ...hicle Failure to do so will cause damage to the vehicle Ba ery Power Indicator The ba ery power indicator reflects the ba eries state of charge in three di erent graphics Green Good Condi on Yellow A...

Page 17: ...fe PROPER CARE MAINTENANCE OF DEEP CYCLE BATTERIES New ba eries should be given a full charge before use New deep cycle ba eries need to be cycled several mes before reaching full capacity 50 125 cycl...

Page 18: ...which has 50 or more cycles Either replace with all new or use a good used ba ery s Periodic ba ery tes ng is an important preventa ve maintenance procedure Hydrometer readings of each cell fully char...

Page 19: ...ailing to comply with this Warning Label NOTE The ba ery charger is built into the vehicle Due to the heat caused when charging the seat should be in a raised posi on when charging in hot weather cond...

Page 20: ...should be performed by trained personnel only No excep ons are permi ed All tools used in or around the ba ery pack area must be insulated to prevent damage or electrical short circuits Preven on to...

Page 21: ...SOC during storage charge the ba ery to the proper se ng above that was ini ated prior to storage Returning your Alpha EV to Service Prior to using your Alpha EV charge your ba ery to 100 State of Cha...

Page 22: ...on Key Switch to the O Posi on III Insert you re the DC side of your Charger Power Cord Supplied with your Alpha EV into the matching DC Receptacle located on the outside of the body near the driver...

Page 23: ...Y Y 7 Internal Temperature Sensor Fault R G Y Y Y Y Y Y 8 Output Voltage Feedback Fault R G Y Y Y Y Y Y Y 9 Low Temperature Start Delay When the internal temperature of the charger is between 4 F to 2...

Page 24: ...ning of your Alpha EV Regular cleaning for all surfaces is a necessity in keeping the vehicle in top condi on and to preserve your investment Use of a garden hose with a sponge or towel is recommended...

Page 25: ...ec on by an Owner or Authorized Service Personnel Accelerator Pedal Check for normal opera on Adjust if necessary Driving System Perform lubrica on as per the schema c diagram En re Car Perform lubric...

Page 26: ...ke Reservoir TBD DOT 4 Brake Fluid Front Suspension TBD General Purpose Lithium Base Grease Annual Inspec on by an Authorized Service Personnel Driving Axle Check Fill TBD GL 5 Gear Lube Front Wheel B...

Page 27: ...TBD Floor Height Step In 17 5 18 875 12 5 14 ALPHA EV SPORT EV 4 2 12 74 Ft 3883 mm 50 79 1290 mm TBD TBD TBD TBD Width Height w Top Wheelbase Minimum Ground Clearance STEERING TYPE RACK PINION ALPHA...

Page 28: ...of water and one cup of baking soda as necessary to remove corrosion It is important to not allow this solu on to enter the ba ery cells Serious ba ery damage may occur 3 Inspect the condi on of the...

Page 29: ...latest Alpha EV produc on informa on As we con nually make changes to improve your Alpha EV there may be inconsistencies that arise between your vehicle and this manual Alpha EV reserves the right to...

Page 30: ...30 NOTES...

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