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Subject to technical amendments without notice  |  83050700gUK – Translation of the original operating manual |  ait-deutschland GmbH

Opened switch box:

1  Controller board connections

2  Power and control cable connections

  Feed the load and control cables as well as the 

cables for sensors into the inside of the unit 

through the openings provided at the rear of the 

unit.

 For positioning of the rubber grommets for 

feeding through the cables, see “dimensioned 

drawing” for the respective model

  Lay load and control leads in the cable duct inside 

the unit all the way to the switchbox.

  Install electrical connections according to the ter-

minal diagram and the circuit diagrams.

  “Terminal diagrams” and “Circuit diagrams” for 

the respective model

 IMPORTANT

Install electric connections only according to 

the terminal diagram and the circuit diagrams 

that apply to your model.

 IMPORTANT

Ensure  clockwise  rotary  field  of  the  load 

power supply (compressor).

Operation with the incorrect rotary direction 

of the compressor can cause serious, irrepa-

rable damage to the compressor.

 IMPORTANT

The power supply for the heat pump must 

be equipped with a three-phase automatic 

circuit-breaker with at least 3mm contact 

spacing to IEC 60947-2.

Note the level of the tripping current.

  “Technical data / Scope of delivery” overview, 

“Electrics” section

E

D

C

B

www.alpha-innotec.de

D - 95359 Kasendorf

Industriestraße 3

Alpha-InnoTec GmbH

1

1

Ers. d.

Ers. f.

Benennung

Durchflusssensor VFS5-100

603772

-
Zust.

Änderungstext

Datum

9.2.2009

HS

Von

Blatt

von

Werkstoff

Gewicht

-

Maßstab

1:2

Det. Maßstab 

Datum

Name

Erstellt
Gepr.
Norm.

9.2.2009

Stenglein

toleranz

Allgemein-

DIN ISO 2768 -c

Oberflächen

ArtikelNr.

---

1

2

3

4

Schutzvermerk nach DIN 34 beachten

Blattformat: A4 hoch

 IMPORTANT

The sensor cable for heat quantity recording 

may not be shortened!

 NOTE

The control panel of the heating and heat 

pump controller can be connected to a com-

puter or network using a suitable network 

cable, enabling the heating and heat pump 

controller to be controlled remotely from 

there.

If this is required, install a shielded network 

cable (category 6, with RJ-45 connector) 

through the unit when installing the connec-

tions and run it through the front panel of the 

unit, parallel to the existing control cable of 

the heating and heat pump controller.

 After completing all electrical installation work, 

close the switchbox inside the unit.

  Screw on the front panel of the unit, if no further 

installation work inside the unit is to be carried out 

immediately.

Summary of Contents for WWC H/X Series

Page 1: ...UK 83050700gUK Translation of the original operating manual Water Water Heat Pumps Compact Operating Manual WWC H X series...

Page 2: ...mply with the parameters for the respective model This operating manual is intended only for persons assigned to work on or with the unit Treat all con stituent parts confidentially They are protected...

Page 3: ...1 Safety assembly 13 19 2 Expansion vessel 13 20 Domestic water heating 13 21 Domestic hot water tank 13 22 Electrical connection work 14 23 Flushing and filling the system 16 23 1 Water quality 16 23...

Page 4: ...and design of the unit conform to current state of the art standards all relevant DIN VDE regu lations and all relevant safety regulations Every person who carries out work on the unit must have read...

Page 5: ...isposal When withdrawing the old unit from service always comply with the relevant local laws guidelines direc tives and standards concerning the recovery recycling and disposal of the operating mater...

Page 6: ...that the suction and return pipe always extends below the water level by sufficient depth to ensure that oxygen is not added to the water risk of iron oxide deposits Please discuss the problem of iro...

Page 7: ...ing water side the more efficient the system ENERGY SAVING TIP Preferably use purge ventilation Compared to continuously open windows this form of ventilation fully opening windows for a short period...

Page 8: ...Scope of delivery Example layout of the scope of delivery 1 Compact unit with hermetic compressor all safety relevant components for refrigeration circuit monitoring installed sensors for recording th...

Page 9: ...r the respective model Technical data Scope of delivery overview Sound section 18 1 Installation room ATTENTION Install the heat pump only indoors The installation room must be frost free and dry WARN...

Page 10: ...th a handcart we recommend removing the front panel in order to reduce the weight of the unit Remove packaging and set extra box aside will be needed later on Remove angle bracket transport and packag...

Page 11: ...additional stability They absorb sound and vibrations trans fer to the floor Place the Sylomer strips under the heat pump as follows Tilt the unit to one side slowly and carefully Secure unit in raise...

Page 12: ...pe network calculation Technical data Scope of delivery overview Heat source sections IMPORTANT Please note that the designed heat source pump may only be used within its pump char acteristic curve IM...

Page 13: ...g circuit and the corresponding cap valve are included in the scope of delivery They must both be integrated in the heating circuit on site in compliance with the relevant stand ards guidelines and di...

Page 14: ...by qualified electricians only Before opening the unit safely disconnect the system from the power supply and pre vent it from being switched back on WARNING During installation and when carrying out...

Page 15: ...se automatic circuit breaker with at least 3mm contact spacing to IEC 60947 2 Note the level of the tripping current Technical data Scope of delivery overview Electrics section E D C B www alpha innot...

Page 16: ...r ried out A system log should be kept in which the relevant planning data is entered VDI 2035 Damage that can occur in case of non compliance malfunctions and the failure of components e g pumps valv...

Page 17: ...it can also be tolerated In general when the system is filled with deionised water the pH value sets itself within the ideal range due to self alkalinisation If necessary a pH value of 8 2 can be very...

Page 18: ...ging circuit have been flushed the bleeding program of the heating and heat pump controller must be started after the control panel has been installed If no further steps follow install the front pane...

Page 19: ...ersion Web server section If this network cable is available insert the network cable s RJ 45 connector into the left socket of the control panel NOTE The network cable can be exchanged at any time In...

Page 20: ...m return temperature can be ex ceeded and the heat pump switches to high pressure fault Turn the adjusting knob at the overflow valve to the right to increase the temperature diffe rence the temperatu...

Page 21: ...3 mm contact spacing to IEC 60947 2 The heating circuit is flushed filled and thor oughly vented All valves and shut off devices of the heating circuit are open All pipe systems and components of the...

Page 22: ...tling DANGER Risk of fatal electric shock Electrical work may only be carried out by qualified electricians Before opening the unit safely disconnect the system from the power supply and pre vent it f...

Page 23: ...23 Subject to technical amendments without notice 83050700gUK Translation of the original operating manual ait deutschland GmbH...

Page 24: ...see dimensioned drawing for the specified unit size unit size Total weight including cooling kg kg Additional weight module 1 kg Additional weight module 2 kg Connections Heating circuit Heat source R...

Page 25: ...n n 50l 1 5 813237 g WWC 190H X 18 6 5 6 18 6 5 7 20 65 7 25 40 53 3800 3800 6500 0 16 3800 Grundfos SP 3A 6 0 38 0 38 1 4 1 76 5 4 1600 3100 3900 0 52 2200 1 227 R 5 4 AG R 5 4 AG R407c 4 3 3 PE 400...

Page 26: ...mequelle Temp Qh Pe COP p p Leistungsaufnahme Coeffiicient of performance Leistungszahl Qh kW 8 10 12 14 16 5 10 15 20 25 30 Temp C 35 C 50 C 65 C COP 1 2 3 4 5 6 7 8 5 10 15 20 25 30 Temp C Pe kW 0 1...

Page 27: ...Ersteller Datum M001 2007 Neumann 27 09 07 8 10 12 14 16 18 20 5 10 15 20 25 30 Temp C Qh kW 35 C 50 C 65 C 1 2 3 4 5 6 7 8 5 10 15 20 25 30 Temp C COP 0 1 2 3 4 5 5 10 15 20 25 30 Temp C Pe kW 0 0 0...

Page 28: ...uelle Temp Qh Pe COP p p Leistungsaufnahme 12 14 16 18 20 22 5 10 15 20 25 30 Temp C Qh kW 35 C 50 C 65 C 1 2 3 4 5 6 7 8 5 10 15 20 25 30 Temp C COP 2 3 4 5 6 5 10 15 20 25 30 Temp C Pe kW 0 0 0 1 0...

Page 29: ...16 18 20 22 24 26 5 10 15 20 25 30 Temp C Qh kW 35 C 50 C 65 C 1 2 3 4 5 6 7 8 5 10 15 20 25 30 Temp C COP 2 3 4 5 6 7 5 10 15 20 25 30 Temp C Pe kW 0 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 0 0 0 0...

Page 30: ...205b Temperatur W rmequelle Heizleistung Druckverlust W rmequelle Temp Qh Pe COP p p 18 20 22 24 26 28 30 5 10 15 20 25 30 Temp C Qh kW 35 C 50 C 65 C 1 2 3 4 5 6 7 8 5 10 15 20 25 30 Temp C COP 3 4 5...

Page 31: ...ngstext PEP 009 2006 M 001 2007 M 001 2007 Keys UK819258b Pos Designation Dim All dimensions in mm 1 Heating water inlet return flat seat G 1 1 4 Pos Designation 2 Heating water outlet flow flat seat...

Page 32: ...affierte Fl che Freiraum f r Servicezwecke 1 Ger teaufstellung auf Sylomerstreifen im Beipack 2 20 Abstand zum n chsten Objekt 4 3 2 1 Schutzvermerk nach DIN 34 beachten A B C D E F 4 3 2 1 a Zust nde...

Page 33: ...33 Subject to technical amendments without notice 83050700gUK Translation of the original operating manual ait deutschland GmbH WWC 100H X WWC 220H X Default...

Page 34: ...34 Subject to technical amendments without notice 83050700gUK Translation of the original operating manual ait deutschland GmbH Separate buffer tank WWC 100H X WWC 220H X...

Page 35: ...rt trap 0 6 mm mesh 15 Mixer circuit three way mixer MK2 3 discharge 30 Spill tray f r brine mix 100 Room thermostat for cooling optional 17 Temperature difference regulator 31 Wall breakthrough 101 C...

Page 36: ...Compact 10 22kW GND N L1 TBW TA PE TBW HUP L1 Heating circuit circulation pump internally wired FP1 BUP Accessories Process water sensor thermostat A2 HUP PEX TA L1 Sensor mixing circuit 1 3 N MOT Cha...

Page 37: ...M3 Compressor 1 K1 Function Power supply compressor right hand rot field is mandatory K5 ZW1 ZW1 Wellpump Motor protection switch wellpump 1 sw Phase sequence relay if phase sequence in the order of...

Page 38: ...r for changeover valve A1 M16 VD1 Legend Contactor for auxiliary heating Controller supply MIS 1 1 N PE 230V 50Hz Mixer installed with cooling option K3 VBO Heating pump not required in the Energy Eff...

Page 39: ...Legend CW Y4 External sensor R8 Function Controller board Attention I max 6A 230VAC CW TRL R11 TWE Domestic hot water sensor Return sensor BWT Heat source input sensor TVL Accessories Remote control U...

Page 40: ...n Terminal strip in switchbox of heat pump N PE distribution for external 230V units Compressor 1 K5 M3 3 N PE 400V 50Hz Wellpump br sw R1 2 Power supply compressor right hand rot field is mandatory P...

Page 41: ...6 VBO Mixer installed with cooling option Flow rate switch ZW1 K1 Contactor well pump M16 HUP Motor protection switch wellpump X7 HUP M6 bl bl Heating pump energy efficiency installed in the Energy Ef...

Page 42: ...VL A6 Sensor mixing circuit 1 TA Heat source input sensor Flow sensor R10 Encoding heat pump 3480 Ohm TWA Accessories Remote control R5 THG R9 Accessories Process water for thermostat R12 Analogue inp...

Page 43: ...t of modification of the device s without our approval this declaration shall become invalid The undersigned Heat Pump 10048442 WWC 100H X EC Declaration of Conformity 813 2013 WWC 190H X Unit model 1...

Page 44: ...ait deutschland GmbH Industriestra e 3 D 95359 Kasendorf Germany www ait deutschland eu alpha innotec an ait deutschland GmbH brand UK...

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