Alpha-InnoTec LWP 450-LUX Operating Manual Download Page 14

14

Subject to technical amendments without notice  |  83059700iUK – Translation of the original operating manual |  ait-deutschland GmbH

11  Commissioning

 

Relevant planning & design data of the system is 

documented in full.

 

The competent energy supplier has been notified 

of the operation of the heat pump system.

 

System is air-free.

 

Installation check using the rough checklist has 

been completed successfully.

1. 

Ensure  that  the  following  points  are  fulfilled 

completely

 

●  Clockwise rotating load infeed field is available at 

the compressor

 

 The system is installed and mounted in accord-

ance with this operating manual

 

 The electrical installation has been carried out 

properly in accordance with this operating manual 

and local regulations

 

 The power supply for the heat pump is equipped 

with an all-pole circuit breaker with at least 3 mm 

contact spacing (IEC 60947-2)

 

 The level of the tripping current is compliant

 

●  Heating circuit is flushed and vented

 

●  All shut-off devices of the heating circuit are open

 

   The pipe systems and components of the sys-

tem are leak-tight.

2.  Fill out carefully and sign the notice of completion 

for heat pump systems.

3.  In Germany: Send notice of completion for 

heat pump systems and rough checklist to 

the manufacturer’s factory customer service 

department.  

 

In other countries: Send notice of completion for 

heat pump systems and rough checklist to the 

manufacturer’s local partner.

4.  Arrange for the heat pump system to be 

commissioned by after sales service personnel 

authorised by the manufacturer; this is a 

chargeable service.

12  Maintenance

 NOTE

We recommend that you conclude a 

maintenance agreement with an accredited 

heating company.

12.1 Basic principles

The refrigerant circuit of the heat pump requires no 

regular maintenance.
Local regulations– e.g. EU Regulation (EC) 517/2014 – 

include a requirement for leakage controls beforehand 

and/or for a log book to be kept for certain heat pumps.

 

Ensure compliance with local regulations with 

regard to the specific heat pump system.

12.2 Maintenance as required

 

Checking and cleaning the components of the 

heating circuit, e.g. valves, expansion vessels, 

recirculating pumps, filters, dirt traps

 

Test the function of the safety valve for the heating 

circuit

 

Always regularly control for unimpeded air in-

feed accordingly. Constrictions or even blockages 

which, for example occur

 

when applying house insulation with polysty-

rene balls 

 

● through  packaging  material  (foils,  films,  car

-

tons etc.)

 

through foliage, snow, icing or similar weath-

er-related deposits

 

through vegetation (bushes, tall grass etc.)

 

● through air shaft covers (fly protection screens 

etc.) 

and which must be prevented and/or removed im-

mediately

Summary of Contents for LWP 450-LUX

Page 1: ...UK 83059700iUK Translation of the original operating manual Air water heat pumps Operating Manual LWP...

Page 2: ...installation 11 8 Flushing filling and venting 12 8 1 Heating water quality 12 8 2 Flushing filling and venting the heating circuit 12 9 Insulate hydraulic connections 13 10 Set the overflow valve 13...

Page 3: ...draulic integration Operating manual of the heating and heat pump controller Brief description of the heat pump controller Operating manual of the expansion board Log book 1 3 Symbols and markings Ide...

Page 4: ...uries and damage to property Ensure that personnel are familiar with local regulations especially those on safe and hazard aware working Allow qualified personnel with electrical training only to carr...

Page 5: ...stems Proper planning design and commissioning Closed system with regard to corrosion Integration of an adequately dimensioned pressure maintaining device Use of demineralised heating water or VDI 203...

Page 6: ...ipes Transport with a crane page 9 2 Cut outs for transport with a forklift ATTENTION Only transport the unit to the installation location in its original packaging 3 2 Layout NOTE This section essent...

Page 7: ...is used in the heating circuit The liquid refrigerant at a high pressure and high temperature is depressurised expansion valve The pressure and temperature drop and the process begins again The heate...

Page 8: ...There is a risk of cutting your hands on sharp edges of the device Wear cut resistant protective gloves The hydraulic connections are not designed for mechanical loads Do not lift or transport the dev...

Page 9: ...packaged Unpacking 1 Remove plastic films Ensure that you do not damage the device 2 Dispose of the transport and packaging material in an environmentally friendly way and in accordance with local reg...

Page 10: ...e adequately dimensioned The connection line between the heat pump and the building must also be taken into account 9 9 Dimension the recirculating pump and piping system such that the required throug...

Page 11: ...the ground to a depth of at least 90 cm If the condensate is discharged into the sewer system ensure frost free laying with a gradient Discharge of the condensate into the sewers is permitted only via...

Page 12: ...the heat pump 8 Flushing filling and venting 8 1 Heating water quality NOTE For detailed information refer among other things to the VDI Guidelines 2035 Vermeidung von Sch den in Warmwasserheizanlage...

Page 13: ...necessary for the integration of storage tanks in series Complete the work steps quickly otherwise the maximum return temperature may be exceeded and the heat pump switches to high pressure fault Turn...

Page 14: ...e manufacturer s factory customer service department In other countries Send notice of completion for heat pump systems and rough checklist to the manufacturer s local partner 4 Arrange for the heat p...

Page 15: ...ing product Neutralise any residues and flush the condenser thoroughly with water 12 4 Yearly maintenance Record the quality of the heating water analytically In case of deviations from the specificat...

Page 16: ...16 Subject to technical amendments without notice 83059700iUK Translation of the original operating manual ait deutschland GmbH...

Page 17: ...h Hot gas use Flow rate pipe dimensioning l h 2000 Free pressing Pressure loss Flow rate bar bar l h 0 952 0 045 2000 General unit data Total weight kg 680 Weight of individual components kg kg kg Ref...

Page 18: ...ungszahl maximale freie Pressung W rmepumpe 10 15 20 25 30 35 40 45 50 55 60 65 70 75 22 17 12 7 2 3 8 13 18 23 28 33 Temp C Qh kW 35 C 1VD 55 C 1VD 35 C 2VD 55 C 2VD 1 2 3 4 5 6 22 17 12 7 2 3 8 13 1...

Page 19: ...9 2017 VD R cklauf 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51 53 55 57 59 61 63 65 67 69 71 73 75 15 20 25 30 35 40 Temp C Q0 kW 7 C 1VD 18 C 1VD 10 C 2VD 18 C 2VD 1 2 3 4 5 6 15 20 25 3...

Page 20: ...3 0 3 5 GH m h p bar p1 0 5 10 15 20 25 30 35 40 45 50 55 60 25 30 35 40 45 50 55 60 65 Q hg TempHG C Hz A7 35 C 1VD 55 C 1VD 0 5 10 15 20 25 30 35 40 45 50 55 60 25 30 35 40 45 50 55 60 65 Q hg TempH...

Page 21: ...21 Subject to technical amendments without notice 83059700iUK Translation of the original operating manual ait deutschland GmbH...

Page 22: ...212 197 362 327 0 135 245 335 195 Z 1 10 FB 1 0 132 497 682 928 778 0 160 296 475 Y 1 10 7 6 9 8 6 5 4 3 2 1 www ait deutschland D 95359 Kasend Industriestra e 3 ait deutschland Gm A B C D E F 4 3 2...

Page 23: ...17 M 034 2019 Kondensatablauf Datum 25 10 1 11 07 1 05 04 1 Blattformat A3 quer Installation plan base plan LWP Pos Name 1 Hot water outlet supply flow DN 50 insulation 2 Hot water inlet return flow D...

Page 24: ...K Translation of the original operating manual ait deutschland GmbH 1000 4000 4000 1000 4000 Mindestabst nde in mm zu Geb uden oder W rmepumpen 4 3 2 1 A B C D E F 4 3 2 1 b a Zust a b Minimum clearan...

Page 25: ...3400 4000 4000 1800 1000 1800 1000 1800 1000 1800 850 12200 8850 1000 1000 4000 4000 luftseitig bevorzugte Aufstellvariante Kaskadenaufstellung 4 Ger te Mindestabst nde in mm zu Geb uden 4 3 2 1 A B C...

Page 26: ...at the condensed water is routed in such a way as to be protected from frost 0 9m KS 3 0 9m 3 3 Legende 819492b Technische nderungen vorbehalten Aufstellungshinweise f r Anschluss der Kondensatleitung...

Page 27: ...t the condensate is discharged frost free in all cases figure 2a 2a 2b Legende 819492b Technische nerungen vorbehalten Aufstellungshinweise f r Anschluss der Kondensatleitung innerhalb des Geb udes Wi...

Page 28: ...bH LWP with multifunction tank as domestic hot water tank Heating 3 3 31 31 5 5 7 24 16 104 A TA A B A B 26 BUP 51 G TRL 2 2 11 11 8 8 8 8 10 10 8 8 STA D 15 9 HUP 21 FP1 MK1 C TB1 16 B TBW 111 TEH 8...

Page 29: ...5 5 7 24 16 8 8 10 Ent 2 11 8 8 10 8 D 15 21 FP1 MK1 C TB1 16 C TB2 T 103 T 102 60 FP3 60 FP3 66 11 8 8 10 8 9 HUP T 102 AB A B A B B A 8 5 10 23 ZUP 8 10 23 ZUP 5 8 10 64 FP2 AB B A 60 FP2 20 ZWE 1 B...

Page 30: ...rt trap 0 6 mm mesh 15 Mixer circuit three way mixer MK2 3 discharge 30 Spill tray f r brine mix 100 Room thermostat for cooling optional 17 Temperature difference regulator 31 Wall breakthrough 101 C...

Page 31: ...closed Charge discharge cooling mixer 1 open Auxiliary circulation pump Diverting valve for domestic hot water Heating circuit circulating pump Pump for mixing circuit 1 Energy supplier contact closed...

Page 32: ...stallation Hot water or buffer storage tank Cut out auxiliary heating Contactor for auxiliary heating Control signal of additional heat generator 1 831224a 1 2 3 4 5 6 7 8 1 2 8 A B C D E F A B C D E...

Page 33: ...230V 5A floating contact GND MA2 MZ2 Swimming pool thermostat FP3 analogue output 2 0 10V TFB2 Pump mixing circuit 2 dry contact ZW3 AIN 21 AIN 21 OUT 24 NTC 25 MZ3 A0 22 Sensor mixing circuit 3 AIN...

Page 34: ...jection Compressor 2 817422c Q1 1 E1 0 R20 Q2 0 Q2 1 Q2 2 3 M2 Y2 0 Q2 1 E2 0 R21 X7 Q0 1 2 3 4 5 6 7 8 1 2 8 A B C D E F A B C D E F Blatt Bl 1 4 3 4 5 6 7 AIT 817422 Stromlaufplan ait deutschland Gm...

Page 35: ...ction fan 817422c Q3 0 3 M3 E3 0 K1 0 3 M4 B1 E4 0 K2 0 1 2 3 4 5 6 7 8 1 2 8 A B C D E F A B C D E F Blatt Bl 2 4 3 4 5 6 7 AIT 817422 Stromlaufplan ait deutschland GmbH M999 2018 M999 2018 M999 2018...

Page 36: ...ressor 1 Terminal in switch box heat pump 817422c Q1 1 K1 0 Q2 1 K21 K2 0 K22 K20 X10 XM 1 M5 C5 X4 1 2 3 4 5 6 7 8 1 2 8 A B C D E F A B C D E F Blatt Bl 3 4 3 4 5 6 7 AIT 817422 Stromlaufplan ait de...

Page 37: ...sensor 20 5kOhm 20 5kOhm R3 817422c R4 Encoding resistor Encoding resistor R5 R6 R7 R8 R10 B10 X8 B11 X20 X11 X3 X2 X1 1 2 3 4 5 6 7 8 1 2 8 A B C D E F A B C D E F Blatt Bl 4 4 3 4 5 6 7 AIT 817422...

Page 38: ...38 Subject to technical amendments without notice 83059700iUK Translation of the original operating manual ait deutschland GmbH...

Page 39: ...N 60335 1 2 40 EN ISO 13857 EN 61000 3 2 3 3 EN ISO 12100 1 2 EN 55014 1 2 Company Place date Signature Designated position T V S D Industrie Service GmbH Nr 0036 EC Directives 2014 68 EU Designation...

Page 40: ...ait deutschland GmbH Industriestra e 3 D 95359 Kasendorf Germany www ait deutschland eu alpha innotec an ait deutschland GmbH brand UK...

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