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Subject to technical amendments without notice  |  83059700iUK – Translation of the original operating manual |  ait-deutschland GmbH

Pull in the cables and conductors and create 

the connections

1.  Strip the sheathing of all cables to the external loads 

before laying in the cable gland of the switch box.

2.  Open electrical switch box.
3.  Feed the control/sensor cables and unit supply 

cable into the housing.

4.  Connect cables to the respective terminals (

 

“Terminal diagrams", from page 31).

1  Feed-through glands

2  Soft starter

3  Cable glands

4  3 motor protection switches

5  Bus distributor

6  Connection terminal

7  Main board

8  Control cabinet fan

1.  Lay the power cable in a cable conduit up to 

the cable entry into the building and from there 

continue to lay it up to the fuse box.

2.  Connect the power cable to the power supply.

1  Cable gland for mains connection and BUS 

lines

3.  Seal empty pipes on the unit side.
4.  Screw the facing panels onto the heat pump.

Flushing, filling and venting

8.1  Heating water quality

 NOTE

 

For detailed information refer, among 

other things, to the VDI Guidelines 

2035 "Vermeidung von Schäden in 

Warmwasserheizanlagen" (preventing 

damage in hot water heating systems)

 

Required pH value: 8.2 … 10

 

for aluminium materials: pH value: 

8.2 …  8.5

 

Fill the system only with demineralised heating 

water (VE water) or VDI 2035 water (low-salt 

operation of the system).

Advantages of low-salt operation:

 

Low corrosion-promoting properties

 

No formation of mineral scale

 

Ideal for closed heating circuits

 

● Ideal pH value due to self-alkalisation after filling 

the system

 

If necessary, simple alkalisation to pH value 8.2 

by adding chemicals

8.2 

Flushing, filling and venting 

the heating circuit

 

Outlet pipe of the safety valve is connected.

 

Ensure that the set pressure of the safety valve is 

not exceeded.

 NOTE

The venting programme on the controller 

can  also  be  used  to  support  the  flushing 

and venting process. It is possible to control 

individual recirculating pumps and also the 

switchover valve via the venting programme. 

1.  Vent system at the respective highest point.

Summary of Contents for LWP 450-LUX

Page 1: ...UK 83059700iUK Translation of the original operating manual Air water heat pumps Operating Manual LWP...

Page 2: ...installation 11 8 Flushing filling and venting 12 8 1 Heating water quality 12 8 2 Flushing filling and venting the heating circuit 12 9 Insulate hydraulic connections 13 10 Set the overflow valve 13...

Page 3: ...draulic integration Operating manual of the heating and heat pump controller Brief description of the heat pump controller Operating manual of the expansion board Log book 1 3 Symbols and markings Ide...

Page 4: ...uries and damage to property Ensure that personnel are familiar with local regulations especially those on safe and hazard aware working Allow qualified personnel with electrical training only to carr...

Page 5: ...stems Proper planning design and commissioning Closed system with regard to corrosion Integration of an adequately dimensioned pressure maintaining device Use of demineralised heating water or VDI 203...

Page 6: ...ipes Transport with a crane page 9 2 Cut outs for transport with a forklift ATTENTION Only transport the unit to the installation location in its original packaging 3 2 Layout NOTE This section essent...

Page 7: ...is used in the heating circuit The liquid refrigerant at a high pressure and high temperature is depressurised expansion valve The pressure and temperature drop and the process begins again The heate...

Page 8: ...There is a risk of cutting your hands on sharp edges of the device Wear cut resistant protective gloves The hydraulic connections are not designed for mechanical loads Do not lift or transport the dev...

Page 9: ...packaged Unpacking 1 Remove plastic films Ensure that you do not damage the device 2 Dispose of the transport and packaging material in an environmentally friendly way and in accordance with local reg...

Page 10: ...e adequately dimensioned The connection line between the heat pump and the building must also be taken into account 9 9 Dimension the recirculating pump and piping system such that the required throug...

Page 11: ...the ground to a depth of at least 90 cm If the condensate is discharged into the sewer system ensure frost free laying with a gradient Discharge of the condensate into the sewers is permitted only via...

Page 12: ...the heat pump 8 Flushing filling and venting 8 1 Heating water quality NOTE For detailed information refer among other things to the VDI Guidelines 2035 Vermeidung von Sch den in Warmwasserheizanlage...

Page 13: ...necessary for the integration of storage tanks in series Complete the work steps quickly otherwise the maximum return temperature may be exceeded and the heat pump switches to high pressure fault Turn...

Page 14: ...e manufacturer s factory customer service department In other countries Send notice of completion for heat pump systems and rough checklist to the manufacturer s local partner 4 Arrange for the heat p...

Page 15: ...ing product Neutralise any residues and flush the condenser thoroughly with water 12 4 Yearly maintenance Record the quality of the heating water analytically In case of deviations from the specificat...

Page 16: ...16 Subject to technical amendments without notice 83059700iUK Translation of the original operating manual ait deutschland GmbH...

Page 17: ...h Hot gas use Flow rate pipe dimensioning l h 2000 Free pressing Pressure loss Flow rate bar bar l h 0 952 0 045 2000 General unit data Total weight kg 680 Weight of individual components kg kg kg Ref...

Page 18: ...ungszahl maximale freie Pressung W rmepumpe 10 15 20 25 30 35 40 45 50 55 60 65 70 75 22 17 12 7 2 3 8 13 18 23 28 33 Temp C Qh kW 35 C 1VD 55 C 1VD 35 C 2VD 55 C 2VD 1 2 3 4 5 6 22 17 12 7 2 3 8 13 1...

Page 19: ...9 2017 VD R cklauf 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51 53 55 57 59 61 63 65 67 69 71 73 75 15 20 25 30 35 40 Temp C Q0 kW 7 C 1VD 18 C 1VD 10 C 2VD 18 C 2VD 1 2 3 4 5 6 15 20 25 3...

Page 20: ...3 0 3 5 GH m h p bar p1 0 5 10 15 20 25 30 35 40 45 50 55 60 25 30 35 40 45 50 55 60 65 Q hg TempHG C Hz A7 35 C 1VD 55 C 1VD 0 5 10 15 20 25 30 35 40 45 50 55 60 25 30 35 40 45 50 55 60 65 Q hg TempH...

Page 21: ...21 Subject to technical amendments without notice 83059700iUK Translation of the original operating manual ait deutschland GmbH...

Page 22: ...212 197 362 327 0 135 245 335 195 Z 1 10 FB 1 0 132 497 682 928 778 0 160 296 475 Y 1 10 7 6 9 8 6 5 4 3 2 1 www ait deutschland D 95359 Kasend Industriestra e 3 ait deutschland Gm A B C D E F 4 3 2...

Page 23: ...17 M 034 2019 Kondensatablauf Datum 25 10 1 11 07 1 05 04 1 Blattformat A3 quer Installation plan base plan LWP Pos Name 1 Hot water outlet supply flow DN 50 insulation 2 Hot water inlet return flow D...

Page 24: ...K Translation of the original operating manual ait deutschland GmbH 1000 4000 4000 1000 4000 Mindestabst nde in mm zu Geb uden oder W rmepumpen 4 3 2 1 A B C D E F 4 3 2 1 b a Zust a b Minimum clearan...

Page 25: ...3400 4000 4000 1800 1000 1800 1000 1800 1000 1800 850 12200 8850 1000 1000 4000 4000 luftseitig bevorzugte Aufstellvariante Kaskadenaufstellung 4 Ger te Mindestabst nde in mm zu Geb uden 4 3 2 1 A B C...

Page 26: ...at the condensed water is routed in such a way as to be protected from frost 0 9m KS 3 0 9m 3 3 Legende 819492b Technische nderungen vorbehalten Aufstellungshinweise f r Anschluss der Kondensatleitung...

Page 27: ...t the condensate is discharged frost free in all cases figure 2a 2a 2b Legende 819492b Technische nerungen vorbehalten Aufstellungshinweise f r Anschluss der Kondensatleitung innerhalb des Geb udes Wi...

Page 28: ...bH LWP with multifunction tank as domestic hot water tank Heating 3 3 31 31 5 5 7 24 16 104 A TA A B A B 26 BUP 51 G TRL 2 2 11 11 8 8 8 8 10 10 8 8 STA D 15 9 HUP 21 FP1 MK1 C TB1 16 B TBW 111 TEH 8...

Page 29: ...5 5 7 24 16 8 8 10 Ent 2 11 8 8 10 8 D 15 21 FP1 MK1 C TB1 16 C TB2 T 103 T 102 60 FP3 60 FP3 66 11 8 8 10 8 9 HUP T 102 AB A B A B B A 8 5 10 23 ZUP 8 10 23 ZUP 5 8 10 64 FP2 AB B A 60 FP2 20 ZWE 1 B...

Page 30: ...rt trap 0 6 mm mesh 15 Mixer circuit three way mixer MK2 3 discharge 30 Spill tray f r brine mix 100 Room thermostat for cooling optional 17 Temperature difference regulator 31 Wall breakthrough 101 C...

Page 31: ...closed Charge discharge cooling mixer 1 open Auxiliary circulation pump Diverting valve for domestic hot water Heating circuit circulating pump Pump for mixing circuit 1 Energy supplier contact closed...

Page 32: ...stallation Hot water or buffer storage tank Cut out auxiliary heating Contactor for auxiliary heating Control signal of additional heat generator 1 831224a 1 2 3 4 5 6 7 8 1 2 8 A B C D E F A B C D E...

Page 33: ...230V 5A floating contact GND MA2 MZ2 Swimming pool thermostat FP3 analogue output 2 0 10V TFB2 Pump mixing circuit 2 dry contact ZW3 AIN 21 AIN 21 OUT 24 NTC 25 MZ3 A0 22 Sensor mixing circuit 3 AIN...

Page 34: ...jection Compressor 2 817422c Q1 1 E1 0 R20 Q2 0 Q2 1 Q2 2 3 M2 Y2 0 Q2 1 E2 0 R21 X7 Q0 1 2 3 4 5 6 7 8 1 2 8 A B C D E F A B C D E F Blatt Bl 1 4 3 4 5 6 7 AIT 817422 Stromlaufplan ait deutschland Gm...

Page 35: ...ction fan 817422c Q3 0 3 M3 E3 0 K1 0 3 M4 B1 E4 0 K2 0 1 2 3 4 5 6 7 8 1 2 8 A B C D E F A B C D E F Blatt Bl 2 4 3 4 5 6 7 AIT 817422 Stromlaufplan ait deutschland GmbH M999 2018 M999 2018 M999 2018...

Page 36: ...ressor 1 Terminal in switch box heat pump 817422c Q1 1 K1 0 Q2 1 K21 K2 0 K22 K20 X10 XM 1 M5 C5 X4 1 2 3 4 5 6 7 8 1 2 8 A B C D E F A B C D E F Blatt Bl 3 4 3 4 5 6 7 AIT 817422 Stromlaufplan ait de...

Page 37: ...sensor 20 5kOhm 20 5kOhm R3 817422c R4 Encoding resistor Encoding resistor R5 R6 R7 R8 R10 B10 X8 B11 X20 X11 X3 X2 X1 1 2 3 4 5 6 7 8 1 2 8 A B C D E F A B C D E F Blatt Bl 4 4 3 4 5 6 7 AIT 817422...

Page 38: ...38 Subject to technical amendments without notice 83059700iUK Translation of the original operating manual ait deutschland GmbH...

Page 39: ...N 60335 1 2 40 EN ISO 13857 EN 61000 3 2 3 3 EN ISO 12100 1 2 EN 55014 1 2 Company Place date Signature Designated position T V S D Industrie Service GmbH Nr 0036 EC Directives 2014 68 EU Designation...

Page 40: ...ait deutschland GmbH Industriestra e 3 D 95359 Kasendorf Germany www ait deutschland eu alpha innotec an ait deutschland GmbH brand UK...

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