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21

Ellard Motor Limit Set-up

9.4 Limit Switch Adjustment (see Fig 22)

The limits are set at the factory to 8 revolutions of the shaft, A 4mm 
‘Allen Key’ limit adjuster is used to adjust them further.
Allow the motor to run downwards without the curtain attached 
to enable the shaft to determine bottom limit position, without 
curtain attached to shaft.

9.5 Adjustment ‘Up’

Run the motor up with the curtain attached, if the motor stops 
short of fully open, turn the adjusting screw in the + direction (this 
is the adjuster indicated by the rotation of the barrel. This will allow 
the motor to run on in the up direction.
Stop the motor before it gets to the fully open position and wind 
the adjuster in the – direction until it stops before the fully open 
position. Keep the open button pressed and at the same time 
slowly turn the adjuster in the + direction until the door stops 
at the fully open position. If the motor runs too high, turn the 
adjustment screw towards the - direction until the motor stops in 
the correct position.

9.6 Adjustment ‘Down’

Run the motor down, if the motor stops short of the closed 
position, turn the adjustment screw towards the + direction 
keeping the control pressed in the down direction until the correct 
position is reached. 
If the motor runs too far turn the adjustment screw towards the – 
direction.
Set open position as shown in 

Fig 21.

9.7 Checking the Limit Positions

Run the motor in both directions until the limit switches cut out the motor travel.
Carry out any fine adjustments. One turn of the adjustment screw corresponds to approximately 70° turn 
of the roller tube.
In order that the locking joints 
operate effectively, the position 
of the shaft in the closed position 
needs to be finely adjusted.
Do not adjust past this position as 
this will impose excessive loads on 
the mechanism.
This motor is fitted with a thermal 
trip; this stops the motor from 
overheating.
Be aware that excessive running of 
the door may cause the thermal trip 
to operate, if this happens; please 
wait 20 minutes before trying to 
operate the door again.

Fig 21

Fig 22

Summary of Contents for AG55

Page 1: ...style security innovation Operating Maintenance Servicing and Installation Guide watch AlluGuard online at www thegaragedoorchannel co uk ...

Page 2: ... page 10 Declaration of Incorporation page 25 Ec Declaration of Conformity page 26 style security innovation AlluGuard Limited Rotherham Road Parkgate Rotherham S62 6FP t 01709 529 723 f 01709 524 577 e info alluguard co uk w www alluguard co uk AlluGuard reserve the right to alter specifications to design and manufacture without notification All specifications are correct at time of publication e...

Page 3: ...servicing as outlined in this booklet In order to prolong the life of your door and to reduce the likelihood of problems please adhere to the following instructions Please note all products should only be operated by trained users Wishing you many happy years with your new purchase The AlluGuard team Trusted and quality assured AlluGuard s reputation is built on quality and we are independently ce...

Page 4: ... repairing the paintwork The motor and curtain have been designed to be lubrication free so you must not oil or grease the guide rails Make sure no foreign items get collected in the guides i e stones sticks paper etc Make sure foreign objects are not embedded into the safety edge rubber Additional information for electrically operated products Your door should run smoothly and easily as the motor...

Page 5: ...tters are fitted with two three or four buttons and when any button is pressed the LED illuminates The buttons on remotes can be programmed to suit your requirements dependent on handset type The default setting is one button operation that allows you to lift stop and close the door PLEASE NOTE When opening or closing the garage door you must monitor the product until it has completed its operatio...

Page 6: ... handle back onto the wall Remember to keep the crank handle in a convenient place Power Failure Electrically Operated Products If your roller garage door is not working correctly please contact your installer for assistance N B Always isolate the power before attempting to make an adjustment or repair Untrained operators are advised to contact an approved installer Power failure In the event of d...

Page 7: ...s for approx 1 minute after replacing the batteries Check electrical supply to unit then press hand set button again Check light flashing sequence Check fuse on plug and replace if necessary Sweep the floor to ensure it is clear of obstructions and check the integrity of the safety edge Check door is not jammed in tracks Ensure safety edge is intact and magnets are positioned correctly or have not...

Page 8: ...lers and guide fur are in good order and clean Advisory notes Clean any debris from hood replace and check manual winder operation check eye is in line with motor and not causing stress Advisory notes Change batteries in safety edge if wireless after 18 months or on second service Advisory notes Change batteries in handsets after 18 months or on second service Advisory notes Inspect bulb and chang...

Page 9: ...9 Service Maintenance Record Date Work Carried Out Work Performed By Print Signed Company Name ...

Page 10: ...lidate the warranty Connect the mains lead to an adjacent 13amp 3 pin switched socket The plug must be fitted with a 13 amp fuse Note For optimum electrical safety this unit should be connected to circuit protected by a R C D max 30 mA trip rating This unit should not be installed in a damp or wet space DANGER Disconnect electric power to the control unit before making repairs or removing covers I...

Page 11: ...11 ...

Page 12: ... Ensure all tools and door components are gathered together inside the garage prior to starting the installation Tools Required Component Check 1 Pre Installation Check Unpack and check that all components are present Important Note In case of power failure a manual override system is fitted as standard but this can only be operated from inside the garage If the garage has no service entrance door...

Page 13: ...ing installation operation 3 1 For Fitting Within The Aperture 3 1 1 Check Guide Rail Length Check that guide rails have been supplied to the correct length as per your survey sheet order The correct length is aperture height less 205mm or 300mm as shown in Fig 1 3 1 2 Drill Fixing Holes Drill holes through 7mm diameter and counter drill 11mm diameter as shown in Fig 4 A minimum three holes per ra...

Page 14: ...suitably trained engineer If you do move the Motor Safety Brake ensure that these are installed correctly otherwise the unit will not activate under normal running conditions It is important that the head plates are securely fixed 3 fixings per head plate 4 2 End Plates and Safety Brake Device Safety brake factory fitted as Standard Lay the Head assembly on the ground parallel with and just inside...

Page 15: ... is level 5 4 Fixing The Head Plates Fix the head plates into position ensuring that the head plates are level and that the locating pegs are fully located into the guide section Fix securing screws through back of head plate and attach securely to the wall Where a back box is fitted it may be necessary to fix the back box to the opening header to stop any marking of the curtain during door operat...

Page 16: ...s curtain damage could occur Always ensure that the back box is adequately fixed to eliminate any rubbing of the curtain on the back box during the door operation 6 Installing the Curtain Assembly 6 1 Carefully unwrap and remove the outer bubble wrap protection and place over shaft to stop damage to inside of curtain during installation 6 2 Carefully position the curtain assembly in the door apert...

Page 17: ...r strap Position the outermost ring s to the shaft approx 150mm in from each end and equally space the other s as shown in Fig 19 Slide each locking strap along the top lath and engage the fastening pin into the appropriate hole in the respective clamped locking ring s AG55 Doors Slide the loose locking ring to engage the other end of the fastening pin and secure the loose locking ring to the shaf...

Page 18: ...the holes Fix unit to the wall THIS MUST BE FITTED INSIDE THE GARAGE AS IT IS NOT IP RATED 8 3 Plug power lead into 13A socket but DO NOT SWITCH ON at this stage Somfy Motor Set Up Motor and fall protection wiring The receiver must not be connected to the mains power supply during connection to the motor 9 1 Motor Wiring 9 1 1 Connect the motor to the receiver Note the motor s direction of rotatio...

Page 19: ... rotation If the motor s direction of rotation is correct move on to step 3 of the motor end limit setting procedure If the direction of rotation is incorrect press button stop until the motors up and down movement occurs check the motor s direction of rotation again and move on to step 3 of the motor end limit setting procedure 9 3 3 If the motor end limits are already set move on to step 8 to ex...

Page 20: ...adjustment screw towards the direction until the motor stops in the correct position 9 6 Adjustment Down Run the motor down if the motor stops short of the closed position turn the adjustment screw towards the direction keeping the control pressed in the down direction until the correct position is reached If the motor runs too far turn the adjustment screw towards the direction Set open position ...

Page 21: ...om of the safety edge transmitter and turn on dipswitch 4 within the safety edge transmitter The top magnet housing should be placed flush with the edge of the guide as shown in Fig 23 Fix the top magnet to the guide using the adhesive pad provided until the roller door is commissioned and then fix using the self tapping screws provided To position the bottom magnet close the roller door to the fu...

Page 22: ... Rollixo XSE Kit is supplied with the following No Description 1 1 x Rollixo RTS Controller 2 1 x Rollixo RTS Installation Guide 3 1 x Rollixo RTS End User Guide 4 1 x Quick Fit Mains Supply Cable 5 1 x Wiring Accessory Bag Contains 1 x Motor Supply Cable Clamp 2 x Cable Clamp Screws 1 x Wire Link to bridge the safety brake terminals 1 x Alarm Sounder Screw 6 2 x Keygo 4 RTS Radio Keyfobs 7 1 x Co...

Page 23: ...23 EMR Exterior Release Kit Installation Instructions ...

Page 24: ...24 System Diagnostics The Rollixo Remote Control System provides a full fault finding diagnostic programme this is all dependant on there being power to the unit ...

Page 25: ...f documentation has been compiled in accordance with Annex VII Part 7 of Schedule 2 part B AlluGuard undertakes to transmit in response to a reasoned request by the national authorities relevant information on this partly completed machinery Transmission shall be via electronic or paper copies and shall be without prejudice to the intellectual property rights of the manufacturer of the partly comp...

Page 26: ...is in conformity with the provisions of the Machinery Directive 89 392 EEC as amended by 91 368 EEC and 93 336 EEC the Low Voltage Directive 73 23 EEC and EMC Directive 89 336 EEC The Transposed Harmonised Standards used in the design of the above door are as follows EN 13241 1 2003 12453 2001 Model Signature Signature Date Date Size W x H Installed By Site Address Declaration made by installation...

Page 27: ...is in conformity with the provisions of the Machinery Directive 89 392 EEC as amended by 91 368 EEC and 93 336 EEC the Low Voltage Directive 73 23 EEC and EMC Directive 89 336 EEC The Transposed Harmonised Standards used in the design of the above door are as follows EN 13241 1 2003 12453 2001 Model Signature Signature Date Date Size W x H Installed By Site Address Declaration made by installation...

Page 28: ... S62 6FP t 01709 529 723 f 01709 524 577 e info alluguard co uk w www alluguard co uk AlluGuard reserve the right to alter specifications to design and manufacture without notification All specifications are correct at time of publication errors and omissions excepted April 2018 ...

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