12
6-1624831 REV. 07 DEL 26/05/15
G
B
INSTALLATION INTR/XL
PRE-INSTALLATION CHECKS
The leaf must be fixed firmily on the hinges to the pillars, must not be flexible during the
movement and must move without frictions.
Before the installation of INTR/XL, verify all dimensions etc.
There’s no need for any modification, if the gate is like that shown in Fig. 1.
Gate features must be uniformed with the standards and laws in force.
The gate
can be automated only if it is in a good condition and its conditions comply with the EN
12604 norm.
- The gate leaf does not have to have a pedestrian opening. In the opposite case it
is necessary to take the appropriate steps, in accordance with EN 12453 norm (for
instance; by preventing the operation of the motor when the pedestrian opening is
opened, by installing a safety microswitch connected with the control panel).
- No mechanical stop shall be on top of the gate, since mechanical stops are not safe
enough.
Parts to install meeting the EN 12453 standard
COMMAND TYPE
USE OF THE SHUTTER
Skilled persons
(out of public
area*)
Skilled persons
(public area)
Unrestricted use
with manned
operation
A
B
non possibile
with visible impulses
(e.g. sensor)
C or E
C or E
C and D, or E
with not visible
impulses
(e.g. remote control
device)
C or E
C and D, or E
C and D, or E
automatic
C and D, or E
C and D, or E
C and D, or E
* a typical example are those shutters which do not have access to any public way
A: Command button with manned operation (that is, operating as long as activated)
B: Key selector with manned operation
C: Adjustable power of the motor
D: Safety strips and/or other safety devices to keep thrust force within the limits of
EN12453 regulation - Appendix A.
E: Photocells (To apply every 60÷70cm for all the height of the column of the gate up
to a maximum of 2,5m - EN 12445 point 7.3.2.1)
PREPARE THE CEMENTATION OF THE BOX
- Excavate a trench next to the pillar (Fig. 3).
- On the bottom of foundation box a 50 mm Ø pipe should be fitted to drain water
(ABSOLUTLY NECCESARY)
. On one side of the box another pipe 32 mm Ø should be
fitted. Pipe should be flexible, sturdy and insulated type, to let out electrical wiring (use
holes on internal side of gate opening).
ENSURE THAT THE CABLE JOINTS ARE MADE inside a sealed junction box
OUTSIDE THE INTR/XL BOX (the junction box can be built-in to the wall or
surface mounted, positioned at a safe height of 40 cm and must comply with
the relevant standards).
- Use a level to position the box so that the upper edge of the cover corresponds with
the finished floor level.
- The centreline of the pintles must be perfectly in line with the centreline of the operating
arm mounting shaft.
-
Cement in, taking care to ensure that cement does not fall into the box and
checking that the short sides of the box are perfectly parallel to the gate when
in the “CLOSED” position.
- Insert the bolts for cover fixing in places cut into the foundation box.
INSTALLING THE INTR/XL
-
Make sure that the pivot of foundation box is well greased. Lay down the ball end insert
drive rod after fitting release system.
-
Fit gate bracket plate through its pivot in the drive rod.
-
Place gate leaf between upper hinge and plate of gate bracket
(hinge and pivot of
gate bracket plate should be perfectly aligned).
- Weld carefully bracket plate on the leaf.
-
Fit adjusting open position bolt M10X30 and relevant nut.
- Fit INTR/XL operator inside the foundation box.
-
Screw on pulling lever adjusting bolt M10X60 and relevant nut.
-
Fit joint lever (picture 4).
-
ATTENTION:
joint lever must be fitted as shown in picture 4. Should it be difficoult to
fit, operate electrically the reducer.
3
250
460
380
4
SX
DX
