Allied 4001 Technical Manual Download Page 6

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LLIED

4000 Series Hole-Hog

LIST OF FIGURES

Figure

Page

Figure 2-1. Major Components: Hole-Hog, Models 4000 and 4001 . . . . . . . . . . . 4

Figure 3-1. Hole-Hog Decal Location . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Figure 8-1. Spanner Wrench 834017. . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Figure 8-2. Loosening the End Cap. . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Figure 8-3. Removing Tail Assembly.. . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Figure 8-4. Access the Striker with a Hook. . . . . . . . . . . . . . . . . . . . . . . . 20

Figure 8-5. Tilting the body/anvil to Access the Striker. . . . . . . . . . . . . . . . . 20

Figure 8-6. Striker Removed from Body/Anvil. . . . . . . . . . . . . . . . . . . . . . 21

Figure 8-7. Place End Cap in Vise. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Figure 8-8. Thread the Valve Nut from the Valve Stem. . . . . . . . . . . . . . . . . 21

Figure 8-9. Remove the Hose Socket and Whip Hose from the Valve Stem.. . . . . 22

Figure 8-10. Separate End Cap and Valve Stem Assemblies.. . . . . . . . . . . . . . 22

Figure 8-11. Quick Disconnect Components. . . . . . . . . . . . . . . . . . . . . . . 22

Figure 8-12. Remove Q.D. Gasket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Figure 8-13. Whip Hose, Socket and Q.D. Plug. . . . . . . . . . . . . . . . . . . . . . 23

Figure 8-14. Q.D. Socket and Hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Figure 8-15. Valve Nut Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Figure 8-16. Valve Nut and Whip Hose in Vise . . . . . . . . . . . . . . . . . . . . . 24

Figure 8-17. Valve and Components in Press. . . . . . . . . . . . . . . . . . . . . . . 24

Figure 8-18. Press Valve Stem from Bushing. . . . . . . . . . . . . . . . . . . . . . . 25

Figure 8-19. Press Bushing from Valve. . . . . . . . . . . . . . . . . . . . . . . . . . 25

Figure 8-20. Removing the Valve Seal from the End Cap. . . . . . . . . . . . . . . . 25

Figure 8-21. End Cap in Arbor Press. . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Figure 8-22. Remove Valve Body Nut from the End Cap. . . . . . . . . . . . . . . . 26

Figure 8-23. Cutting Pattern to Remove Shock Absorber from End Cap . . . . . . . 26

Figure 9-1. End Cap and Shock Absorber in Press . . . . . . . . . . . . . . . . . . . 28

Figure 9-2. Press the Valve Body Nut into the Shock Absorber. . . . . . . . . . . . . 28

Figure 9-3. Press Valve Seal onto the Valve Body Nut . . . . . . . . . . . . . . . . . 28

Figure 9-4. Press Bushing into Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Figure 9-5. Lubricate Bushing and Valve Stem. . . . . . . . . . . . . . . . . . . . . . 29

Figure 9-6. Press Valve and Bushing onto Valve Stem. . . . . . . . . . . . . . . . . . 29

Summary of Contents for 4001

Page 1: ...HOLE HOG Models 4000 and 4001 Construction Products LLC TECHNICAL MANUAL Manual Part No 002052 ...

Page 2: ... Series Hole Hog Allied Hole Hog Model 4000 Series Document Change Notice Date Page Change Throughout Update to CE Compliance and specifications 08 09 06 59 61 Coupling Revision 11 15 06 17 18 Revise Section 6 2 8 ...

Page 3: ... 9 4 2 General Construction Safety 9 4 3 Federal State Local and OSHA Construction Guidelines and Regulations 9 4 4 General Safety Summary 9 4 4 1 CAUTIONS and WARNINGS 9 4 4 2 Personnel Precautions 10 4 5 Warranty Protection Summary 10 4 6 Allied Product Policies 10 SECTION 5 0 HOLE HOG SAFETY PRECAUTIONS 11 5 1 Receiving A New Hole Hog 11 5 2 Lifting and Blocking Precautions 11 5 3 Operating Pre...

Page 4: ...DISASSEMBLY 19 8 1 General 19 8 2 Extent of Disassembly 19 8 3 Whip Hose Replacement 19 8 4 Replacing The Body Anvil 20 8 5 Removing Tail Assembly and Striker 20 8 6 Disassembling the Tail Assembly 21 8 6 1 Remove Whip Hose and End Cap 21 8 6 2 Disassemble Whip Hose and Quick Disconnect Q D Fittings 22 8 6 3 Remove Valve and Bushing 24 8 6 4 Disassemble End Cap Components 25 SECTION 9 0 ASSEMBLY 2...

Page 5: ... 0 FIELD MAINTENANCE 41 11 1 Field Replacement of the Whip Hose 41 11 2 Repair Preparations 41 11 3 Remove Tail Assembly 41 11 4 Remove Whip Hose Assembly 42 11 5 Disassemble Whip Hose and Quick Disconnect Q D Fittings 43 11 6 Assemble Whip Hose and Fittings 45 11 6 1 Assemble Q D Socket Fittings 45 11 6 2 Attach Q D Plug to Whip Hose 47 11 6 3 Attach Valve Nut to Whip Hose 48 11 7 Attach The Asse...

Page 6: ...t Components 22 Figure 8 12 Remove Q D Gasket 22 Figure 8 13 Whip Hose Socket and Q D Plug 23 Figure 8 14 Q D Socket and Hose 23 Figure 8 15 Valve Nut Assembly 23 Figure 8 16 Valve Nut and Whip Hose in Vise 24 Figure 8 17 Valve and Components in Press 24 Figure 8 18 Press Valve Stem from Bushing 25 Figure 8 19 Press Bushing from Valve 25 Figure 8 20 Removing the Valve Seal from the End Cap 25 Figu...

Page 7: ...e 9 18 End Cap Threaded onto Valve Stem 34 Figure 9 19 Align Valve Nut on Valve Stem 35 Figure 9 20 Tighten Valve Nut on Valve Stem 35 Figure 9 21 Valve Nut Secured to Valve Stem and Whip Hose 35 Figure 9 22 Blocking the Body Anvil 36 Figure 9 23 Install Striker into Body Anvil 36 Figure 9 24 Prepare Tail Assembly and Body Anvil for Assembly 36 Figure 9 25 Insert Valve into Striker 36 Figure 9 26 ...

Page 8: ...igure 11 18 Valve Nut and Roll Pin 48 Figure 11 19 Valve Nut and Hose in Vise 48 Figure 11 20 Valve Nut Secured to Valve Stem and Whip Hose 48 Figure 11 21 Align Valve Nut on Valve Stem 49 Figure 11 22 Tighten Valve Nut on Valve Stem 49 Figure 11 23 Valve Nut Secured to Valve Stem and Whip Hose 49 Figure 11 24 Blocking the Body Anvil 50 Figure 11 25 Install Striker into Body Anvil 50 Figure 11 26 ...

Page 9: ...d 5 0 for further safety guidelines Pay particular attention to WARNINGS and CAUTIONS identified with this sym bol These instructions are important for per sonnel safety and full service life of the Hole Hog Follow them carefully 1 2 Warranty Information Warranty coverage of the Allied Hole Hog depends on proper maintenance and opera tion of the Hole Hog as detailed in this manual Improper mainten...

Page 10: ...he re sults of actions not recommended in this manual and specifically the results of Operation in non recommended applica tions Incorrect operation Improper maintenance Use of service parts not approved or sup plied by Allied These exclusions apply to damage to the Hole Hog associated equipment and in jury to personnel 2 ALLIED 4000 Series Hole Hog ...

Page 11: ... shown in Figure 2 1 some Hole Hogs have expanded bodies These models pierce a larger diameter hole through the ground The smaller portion of the body pierces a pilot hole and the larger portion of the body expands the hole 2 2 Striker The striker is moved by air pressure back and forth within the body Internally the striker impacts either the anvil in the front or the tail assembly in the rear to...

Page 12: ...e 100 psi 7 kg cm2 at the tool decreases the life of the Hole Hog 3 2 Minimum Recommended Operating Depths Hard Glacial Clay 48 in Clay Sand Mix 48 in Wet Dry Sand 60 in Cultivated Soil 60 in Clay Loam Mix 60 in The Hole Hog operates best in compac table soils The minimum depth of opera tion varies with soil conditions and the length of the hole The chart above is in tended as a guide only Specifi...

Page 13: ...3 3 DECAL IDENTIFICATION 5 ALLIED 4000 Series Hole Hog IMPORTANT Read Technical Manual Follow Instructions Cautions and Warnings USA Made in USA ...

Page 14: ...ALLIED 4000C Series Hole Hog 6 Hole Hog Patent Numbers The ALLIEDLOGOdecal is the Allied brand identifier and is a registered trademark of Allied Construction Products LLC ...

Page 15: ...7 ALLIED 4000 Series Hole Hog 3 2 1 Figure 3 2 Hole Hog Decal Location Hole Hog CE Serial Number Plate ...

Page 16: ...8 ALLIED 4000 Series Hole Hog Hole Hog Decal Kit Part No 833295 ITEM NO QTY PART NO DESCRIPTION 1 1 676984 Decal Read Instructions 2 1 833291 Decal Hole Hog Patents 3 1 815696 Decal Made in USA ...

Page 17: ...h Administration standards of the U S Department of Labor For OSHA construction guidelines contact your local federal government office or write U S Government Printing Office Superintendent of Documents P O Box 371954 Pittsburgh Pa 15250 Ask for Construction Industry OSHA Standards Stock 869 034 00107 6 4 4 General Safety Summary The safe and effective use of any heavy con struction equipment dep...

Page 18: ...dentified with this sym bol are important to prevent dam age to equipoment and to maintain full service life of the Hole Hog Fol low them carefully Operation or ser vice not in accordance with these instructions may subject the Hole Hog to conditions beyond its design capability Read this manual thoroughly before operating or main taining the Hole Hog 4 4 2 Personnel Precautions Always wear safety...

Page 19: ...ection 3 1 5 3 Hole Hog Use The Allied Hole Hog is an underground peircing tool used to pierce underground holes and to drive pipe Do not use the Hole Hog in any manner not described in this manual Personal injury may result from improper use of the Hole Hog 5 4 Lifting and Blocking Precautions Each of the Hole Hog Models covered in this manual are heavy refer to Section 3 0 Specifications Even wh...

Page 20: ...anual The owner operator contractor is re sponsible for locating underground utili ties Do not attempt to pierce a hole in frozen ground Entrance and exit pits may be unstable and dangerous These trenches must be shored to meet federal state and local guidelines Allied s TrenShore is recom mended The work site must be properly illumi nated to provide enough light to work safely There shall be a sa...

Page 21: ...these sections WARNING Use extreme caution working with electric and gas lines Cutting a utility line could cause serious in jury or death 6 2 2 Select a Safe Piercing Path Plan and mark the complete piercing path and the depth of the hole prior to starting Hole Hog operation 1 Locate all utility lines water electric gas and sewer lines in the area to be penetrated 2 Select the shortest possible p...

Page 22: ... The Hole Hog and Air Hose 1 Refer to Section 10 0 Maintenance and perform Daily and Preventive Mainte nance 2 Review all of Section 7 0 Lubrication Startup Lubrication Section 7 1 must performed at the beginning of piercing operations Section 6 2 7 3 To monitor Hole Hog travel along the piercing path mark the air hose in two ways a Place tape at two foot intervals along the hose This provides an ...

Page 23: ...sufficient 5 Block the Hole Hog in this position WARNING Always wear safety glasses gloves and protective clothing when oper ating or handling the Hole Hog to prevent injury from flying debris WARNING All personnel in the immediate area must wear ear protection to protect the ears from the noise of the com pressor and the Hole Hog WARNING Do not stand in the Hole Hog ex haust Serious injury from f...

Page 24: ... 2 foot tape mark ers on the air hose to estimate the length of hose used and progress along the path 8 The Hole Hog can be stopped or de flected from its path by some under ground obstacles If the Hole Hog stops moving along the path it has hit an obstacle If total path marker on the air hose is reached but the Hole Hog has not reached the target or exit pit the Hole Hog has been deflected by an ...

Page 25: ...s seated in its rear po sition 6 Reconnect the air hose and open the air supply valve 7 If the tool fails to start close and open the air supply valve rapidly to induce a sudden flow of air to start the tool 8 Increase air pressure to 100 psi 7 0kg cm2 and drive the tool out of the hole Never exceed 100 psi 7 0kg cm2 Pressures above 100 psi 7 0kg cm2 decrease tool life 9 When the tool has exited t...

Page 26: ...e lifted manually Use slings on either end of the Hole Hog as shown in Figure 6 1 to lift the Hole Hog out of the trench c Remove the tool from the pit 2 Clean all mud and other debris from the Hole Hog Refer to Section 10 0 Mainte nance and perform appropriate proce dures ALLIED 4000C Series Hole Hog 18 ...

Page 27: ... below 40o F 5o C 5 to 7 drops per minute At temperatures above 40o F 5o C 3 to 5 drops per minute After several minutes of operation at the proper lubricant rate the whip hose should be lightly coated with lubricant If a heavy mist of lubricant is continuously present in the exhaust air the lubrication rate is too great Adjust the lubrication rate accord ingly 7 3 De Icing Because the tool is pow...

Page 28: ...increase the amount of lubricant delivered to the Hole Hog The use of a lubricant with a de icing agent is extremely important under these conditions Allied Hog Wash is rec ommended ALLIED 4000C Series Hole Hog 20 03 20 03 ...

Page 29: ...ED 4000C Series Hole Hog 22 03 20 03 CAUTION Do not remove the End Cap from the Body Anvil under field operating conditions This may expose the in ternal operating parts to contamina tion and reduce the operating life of the Hole Hog CAUTION Using a pipe wrench on the Hole Hog Body Anvil relieves Allied of all warranty responsibilities WARNING Applying heat with a torch or by any other method to a...

Page 30: ...r wrap them in cloth or plastic as required 8 5 Removing Tail Assembly and Striker 1 Place the Hole Hog on a level surface Holding the Body Anvil 1 with a strap wrench use wrench P N 834017 to loosen the End Cap 9 It may be nec essary to strike the wrench handle sev eral times with a hammer to loosen the End Cap Refer to Figure 8 2 2 Remove the tail assembly by unthreading the End Cap 9 and pull i...

Page 31: ... 1 Remove Whip Hose and End Cap 1 Position the Tail Assembly in a vise so the End Cap 9 and Whip Hose 13 are above the vise jaws The Valve 6 should be below the jaws as shown in Figure 8 7 2 Be sure the valve does not get caught in or interfere with vise components be low the jaws 3 Secure the Tail Assembly in the vise by clamping the jaws firmly across the flats of the Valve Stem 4 as shown in Fi...

Page 32: ...own in Figure 8 10 10 Place the End Cap and Valve Stem where they will not be contaminated with dust and dirt Wrap them in cloth or plastic if necessary 8 6 2 Disassemble Whip Hose and Quick Disconnect Q D Fittings NOTE DO NOT disassemble the Whip Hose components unless replace ment is necessary 1 Refer to Figure 8 11 and separate Q D Socket 17 from the Q D Plug 15 25 ALLIED 4000 Series Hole Hog F...

Page 33: ... Socket 14 Refer to Fig ure 8 14 a Use a 2 inch open end wrench to hold the Hose Socket 14 b Use a 2 inch open end wrench to thread the Q D Socket 17 from the Hose Socket 14 c To remove the hose socket from its hose refer to step 6 below 5 Refer to Figure 8 15 Inspect the Roll Pin 11 for damage and correct height The Roll Pin should extend 1 4 inch from the Valve Nut 12 If either the Roll Pin 11 o...

Page 34: ... loosen Counterclockwise to tighten b Grip the nut or socket with a large pli ers Turn it clockwise to remove it from the hose 7 After removing the Valve Nut or Hose Socket 12 or 14 from Whip Hose 13 discard the Whip Hose 8 6 3 Remove Valve and Bushing NOTE DO NOT remove the Valve and Valve Bushing from the Valve Stem unless replacement of one or more is necessary 1 Refer to Figure 8 17 A and bloc...

Page 35: ...the Bushing as shown in Figure 8 18 B 5 Pull the Valve Stem 4 from the Valve Bushing 5 as shown in Figure 8 18 B 6 Refer to Figure 8 19 A and block the as sembled Valve 6 and Bushing 5 in the arbor press Support the edges of the Valve 6 with standard blocking Leave space below the Valve to allow the Bushing to freely pass out of the Valve and be tween the blocking Use a pusher bar 1 1 2 inches in ...

Page 36: ... below the blocking to permit Valve Body Nut 7 travel during pressing 3 If the plunger of the arbor press does not fit inside the End Cap use a standard push bar of the required diameter as shown in Figure 8 21 4 Press the Valve Body Nut 7 from the Shock Absorber 8 as shown in Figure 8 22 A 5 Once started from the Shock Absorber the Valve Body Nut 7 can be pulled free by hand Refer to Figure 8 22 ...

Page 37: ...to cut through the Shock Absorber 8 and re move it from the End Cap See Figure 8 23 for recommended cutting pattern ALLIED 4000C Series Hole Hog 30 Cut Lines Cut Lines Figure 8 23 Cutting Pattern to Remove Shock Absorber from End Cap ...

Page 38: ...l assembly components have all been re moved from the Body Anvil and stored with no further disassembly 1 When the new Body Anvil is available bring the Striker 2 the Whip Hose ALLIED 4000 Series Hole Hog 31 WARNING Applying heat with a torch or by any other method to any part of the Hole Hog relieves Allied of all war ranty responsibilities Applying heat can destroy the main body striker and othe...

Page 39: ...non threaded end of the cap as shown in Figure 9 1 B 5 Before installing the Valve Body Nut 14 refer to Figure 9 2 and lubricate the outer surface of the Valve Body Nut 7 the I D of the Shock Absorber 8 6 Center the Valve Body Nut 14 over the bore of the shock absorber as shown in Figure 9 2 A 7 Center the press plunger or a pusher bar over the Valve Body Nut 7 8 Press the Valve Body Nut 7 into th...

Page 40: ... arbor press with the its larger bore up as shown in Figure 9 4 A 2 Refer to Figure 9 4 A and lubricate The upper interior of the Valve 6 The exterior of Bushing 5 3 Center the Bushing 5 over the bore of the Valve as shown in Figure 9 4 A 4 Center the press plunger or a pusher bar over the Bushing 5 5 Press the Valve Bushing 5 into the Valve 6 until the Bushing seats in the lower part of the Valve...

Page 41: ...embly see parts list in Section 13 0 or equivalent 100R2 hose Failure to use 100R2 hose could re sult in injury to personnel 1 Place the Whip Hose components and Q D fittings on the assembly bench These items are listed below and illus trated in Figure 9 13 Whip Hose 13 new 100R2 hose only Valve Nut 12 with Roll Pin 11 Hose Socket 14 quantity 2 Q D Plug 15 Q D Gasket 16 Q D Socket 17 ALLIED 4000C ...

Page 42: ...gure 9 9 NOTE The threads on the hose side of the Hose Socket are left hand threads Turn the hose Clockwise to loosen Counterclockwise to tighten 3 Thread the Supply Hose end into the Hose Socket turning the hose coun terclockwise until it bottoms in the Hose Socket 4 Back the Supply Hose out of the Hose Socket of a turn clockwise This allows linear expansion of the hose when it is compressed by t...

Page 43: ...onnel 1 With its larger internal bore hose end facing up clamp the Hose Socket 15 in a vise as shown in Figure 9 11 NOTE The threads on the hose side of the Hose Socket are left hand threads Turn the hose Clockwise to loosen Counterclockwise to tighten 2 Thread one of the Whip Hose 13 ends into the Hose Socket turning the hose counterclockwise until it bottoms in the Hose Socket 3 Back the Whip Ho...

Page 44: ...es Hole Hog 37 A B Q D Plug Hose Socket Whip Hose Q D Plug taper locks Whip Hose in Hose Socket Figure 9 12 Thread Tapered End of Q D Plug into Hose Socket Valve Nut Roll Pin 0 25 inch Figure 9 13 Valve Nut and Roll Pin ...

Page 45: ...ighten the Q D Plug just enough to secure the two fittings together and to secure the Whip Hose in the Hose Socket Overtightening can damage the hose and it may pull apart under ten sion ALLIED 4000C Series Hole Hog 38 Valve Nut Whip Hose Valve Nut has left hand threads Thread Whip Hose counterclockwise into the Valve Nut Figure 9 14 Valve Nut and Hose in Vise Valve Stem Valve Nut Whip Hose Valve ...

Page 46: ...lve Nut 12 as shown in Figure 9 13 ALLIED 4000C Series Hole Hog 39 Align Valve Body Nut inside End Cap with Tapered end of Valve Stem Valve Stem End Cap Valve Body Nut Figure 9 17 Align Valve Body Nut with the Tapered End of the Valve Stem Thread End Cap Clockwise Onto Valve Stem Threaded and Tapered End of the Valve Stem Figure 9 18 End Cap Threaded onto Valve Stem Figure 9 19 Align Valve Nut on ...

Page 47: ...ve Stem is installed The Valve Nut can be pulled from the Whip Hose until the tapered end of the Valve Stem locks the Whip Hose against the Valve Nut threads as shown in Figure 9 15 9 7 Assemble Whip Hose Tail Assembly 1 Position the assembled Valve Stem 4 Bushing 5 and Valve 4 in a vise with the threaded and tapered end of the Valve Stem 4 above the jaws and the Valve 6 below the jaws as shown in...

Page 48: ...uarely between the jaws 10 Apply a 2 3 8 inch open end wrench across the flats of the Valve Nut 12 and secure it to the Valve Stem 4 Refer to Figure 9 21 The taper of the Valve Stem moves into the Valve Nut and inside the Whip Hose The larger end of the taper expands the Whip Hose and presses it against the Valve Nut The Whip Hose is locked in place between the Valve Stem and the Valve Nut 11 ALLI...

Page 49: ...cant spar ingly to the threads of the End Cap 9 and the Body Anvil 1 See Figure 9 24 5 With the exception of the End Cap 9 and Whip Hose 13 coat the tail assem bly components with hydraulic fluid 6 Insert the Valve 6 into the Striker 2 and thread the End Cap 9 into the Body Anvil 1 as shown in Figure 9 25 7 Hand tighten the End Cap 9 to the Body Anvil 1 8 Place the Hole Hog on a level surface Hold...

Page 50: ...perating environments and con ditions of operation Refer to 10 3 for addi tional maintenance considerations When disassembling the Hole Hog refer to 8 5 Extent of Disassembly for guidelines in planning disassembly maintenance 10 3 Conditional Maintenance Disassemble clean and lubricate all Hole Hog working surfaces under the fol lowing conditions The Hole Hog is to be stored for more than one week...

Page 51: ...44 ALLIED 4000 Series Hole Hog This page intentionally left blank ...

Page 52: ...he Body Anvil under field operat ing conditions This may expose the internal operating parts to con tamination and reduce the operat ing life of the Hole Hog WARNING Always use Allied s Whip Hose Assembly see parts list in Section 14 0 or equivalent 100R2 hose Failure to use 100R2 hose could result in injury to personnel WARNING Using a pipe wrench on the Hole Hog Body Anvil relieves Allied of all...

Page 53: ...ace the tail assembly where it will not be contaminated with dust and dirt If the repair area is very dusty wrap it in a piece of cloth or plastic t a r p u n t i l t h e W h i p Hose is r e moved 4 Tip the Body Anvil 1 so the Striker 2 slides to the anvil end 5 Prevent dust and dirt from entering the Body Anvil by wrapping its open end with a clean piece of plastic or canvas tarp Secure this in p...

Page 54: ...sen the Valve Nut 5 Thread the Valve Nut and assembled Whip Hose from the Valve Stem as shown in Figure 11 4 6 DO NOT remove the Valve Stem from the End Cap Wrap these components ALLIED 4000C Series Hole Hog 47 Figure 11 4 Thread the Valve Nut from the Valve Stem Valve Nut Flats Valve Stem Flats in Vise Jaws Figure 11 3 Place End Cap in Vise Whip Hose Valve Nut Hose Socket Supply Hose Ref Valve St...

Page 55: ...tions in paragraph 11 6 If only a few of the Whip Hose and Q D components are to be replaced perform the following disassembly procedure 1 Refer to Figure 11 6 and separate Q D Socket 17 from the Q D Plug 15 2 Use a screw driver or needlenose pliers to pry the Gasket 16 from the Socket Discard the gasket Refer to Figure 11 7 3 Separate the Q D Plug 15 from the Whip Hose 13 by threading the Q D 48 ...

Page 56: ...nch to thread the Q D Socket 17 from the Hose Socket 14 c To remove the hose socket from its hose refer to step 6 below 5 Refer to Figure 11 10 Inspect the Roll Pin 11 for damage and correct height The Roll Pin should extend 1 4 inch from the Valve Nut 12 If either the Roll Pin 11 or Valve Nut 12 must be replaced replace both components ALLIED 4000C Series Hole Hog 49 Whip Hose Valve Nut Hose Sock...

Page 57: ...he flats of a Hose Socket 14 c Turn the Hose Socket or Valve Nut clockwise to remove it from the hose 7 After removing the Valve Nut or Hose Socket 12 or 14 from Whip Hose 13 discard the Whip Hose 11 6 Assemble Whip Hose and Fittings WARNING Always use Allied s Whip Hose Assembly see parts list in Section 13 0 or equivalent 100R2 hose Failure to use 100R2 hose could re sult in injury to personnel ...

Page 58: ... Gasket into its seat with fingers or a blunt tool d Check that the gasket seats securely in the socket 2 With its larger internal bore hose end facing up clamp the Hose Socket 14 in a vise as shown in Figure 11 14 NOTE The threads on the hose side of the Hose Socket are left hand threads Turn the hose Clockwise to loosen Counterclockwise to tighten 3 Thread the Supply Hose end into the Hose Socke...

Page 59: ...e the supply hose in the Hose Socket Overtightening can damage the hose and it may pull apart under tension 11 6 2 Attach Q D Plug to Whip Hose WARNING Always use Allied s Whip Hose Assembly see parts list in Section 13 0 or equivalent 100R2 hose Failure to use 100R2 hose could re sult in injury to personnel 1 With its larger internal bore hose end facing up clamp the Hose Socket 15 in a vise as s...

Page 60: ... the Whip Hose and presses it against the Hose Socket The Whip Hose is locked in place between the Q D Plug and the Hose Socket 8 Tighten the Q D Plug just enough to secure the two fittings together and to secure the Whip Hose in the Hose Socket Overtightening can damage the hose and it may pull apart under tension 11 6 3 Attach Valve Nut to Whip Hose WARNING Always use Allied s Whip Hose Assembly...

Page 61: ...ng If the Roll Pin height is incorrect replace both the Valve Nut and the Roll Pin 54 ALLIED 4000 Series Hole Hog Valve Stem Valve Nut Whip Hose Valve Stem taper locks Whip Hose in Valve Nut Figure 11 23 Valve Nut Secured to Valve Stem and Whip Hose Valve Nut Flats Valve Stem Flats in Vise Jaws Figure 11 22 Tighten Valve Nut on Valve Stem Figure 11 21 Align Valve Nut on Valve Stem ...

Page 62: ...ng procedure11 7 below NOTE DO NOT put strain on the Valve Nut to Whip Hose connection before the Valve Stem is installed The Valve Nut can be pulled from the Whip Hose until the ta pered end of the Valve Stem locks the ALLIED 4000C Series Hole Hog 55 Body Anvil End Cap Striker Insert Valve into Striker Figure 11 27 Insert Valve into Striker Internal Threads of the Body Anvil External Threads of t...

Page 63: ...ats of the Valve Nut 12 and secure it to the Valve Stem 4 Refer to Figure 11 23 The taper of the Valve Stem moves into the Valve Nut and inside the Whip Hose The larger end of the taper expands the Whip Hose and presses it against the Valve Nut The Whip Hose is locked in place be tween the Valve Stem and the Valve Nut 5 Tighten the Valve Nut until it just reaches the end of upper threads on the Va...

Page 64: ...should be about 6 in to 8 in past the threads of the Body Anvil 3 Apply anti seize thread lubricant spar ingly to the threads of the End Cap 9 and the Body Anvil 1 as shown in Fig ure 11 26 4 With the exception of the End Cap 9 and Whip Hose 14 lightly coat the tail assembly components with hy draulic fluid 5 Insert the Valve 6 into the Striker 2 and thread the End Cap 9 into the Body Anvil 1 See ...

Page 65: ... stem Replace valve stem X X X Air pressure too high Check air pressure X X Air pressure too low Check air pressure X X X X X Ice buildup inside unit Follow de icing instructions X X Ground too hard or too soft Re evaluate application X X Deteriorated shock absorber Replace shock absorber X X Excessive internal clearances Replace body striker or valve X X Improper lubrication Follow lubrication in...

Page 66: ...d 6 Secure unit in a dry storage area or cover with a waterproof tarp 13 2 Long Term Storage 1 Refer to Section 8 0 and disassemble the body anvil from the end cap Re move the striker 2 Clean and inspect these components for damage and excessive wear 3 Schedule replacement and repairs so unit will be ready to use after storage 4 Thoroughly clean all disassembled parts 5 Lubricate all parts and rea...

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Page 68: ...ALLIED 4000 Series Hole Hog 61 SECTION 14 0 PARTS WARRANTY INFORMATION ...

Page 69: ...ALLIED 4000 Series Hole Hog 62 14 16 17 15 14 13 5 6 4 7 8 9 3 10 11 12 2 1 Figure 14 1 Model 4000 Hole Hog Complete Assembly ...

Page 70: ...1 834014 Valve Sleeve 7 1 834006 Valve Body Nut 8 1 834057 Shock Absorber 9 1 834007 End Cap 10 1 834013 Valve Seal 11 1 833019 Roll Pin 12 1 834016 Valve Nut 13 1 834041 Hose 14 2 834009 Hose Socket 15 1 834008 Plug Quick Disconnect Coupling 16 1 834011 Gasket Q D Coupling 17 1 834046 Socket Quick Disconnect Coupling 18 1 834017 Spanner Wrench Effective serial number 02626 Item 13 replaced by P N...

Page 71: ...ALLIED 4000 Series Hole Hog 64 14 16 17 15 14 13 5 6 4 7 8 9 3 10 11 12 2 1 Figure 14 2 Model 4001 Hole Hog Complete Assembly ...

Page 72: ...1 834014 Valve Sleeve 7 1 834006 Valve Body Nut 8 1 834057 Shock Absorber 9 1 834007 End Cap 10 1 834013 Valve Seal 11 1 833019 Roll Pin 12 1 834016 Valve Nut 13 1 834041 Hose 14 2 834009 Hose Socket 15 1 834008 Plug Quick Disconnect Coupling 16 1 834011 Gasket Q D Coupling 17 1 834046 Socket Quick Disconnect Coupling 18 1 834017 Spanner Wrench Effective serial number 02626 Item 13 replaced by P N...

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Summary of Contents for 4001

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