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7

45-053, REV. 5/18

Training

• 

Make sure all operators are trained in the fork and 
attachment adaptation, operation, and use limitations. 
Retrain an operator if a new attachment is added to 
the forklift. Consult the operator's manual for instruc-
tions on how to use the new equipment. 

• 

Know the mechanical limitations of your forklift.

• 

Modifications or additions that affect capacity or safe 
operation must have prior written approval from the 
forklift truck manufacturer. Capacity, operation, and 
maintenance instruction plates, tags, or decals shall 
be changed accordingly. 

• 

Never use free rigging for a below-the-forks lift. It could 
affect the capacity and safe operation of a lift truck.

Labeling

• 

Change capacity, operation, and maintenance instruc-
tion plates, tags, or decals when a forklift truck is 
equipped with an attachment. If the truck is equipped 
with front-end attachments other than factory installed 
attachments, truck must be marked to identify the 
attachments and show the approximate weight of 
the truck and attachment combination at maximum 
elevation with load laterally centered. 

Pre-start Checks

• 

Check your equipment before you operate it. If any-
thing looks wrong, unusual or different, report it before 
using the attachment.

• 

Do not operate this machine if you know of malfunc-
tions, missing parts, and/or mis-adjustments. These 
situations can cause or contribute to an accident or 
damage to the machine. Stop the machine immedi-
ately if problems arise after starting.

• 

Check to make sure the attachment on your truck is 
the same as on the truck capacity plate.

• 

Check for hydraulic leaks and cracked hoses or fittings. 
Check the hydraulic oil level in the lift truck hydraulic 
reservoir.

• 

All electrical cables and connectors must be in good 
condition. Use caution in wet weather to avoid danger 
from electrical shock. 

• 

Always check the attachment for proper fit and en-
gagement of the truck carriage.

Personnel Safety

• 

When removing or installing dismountable at-
tachments always keep hands and feet free from 
dangerous positions or pinch points. Never leave a 
dismounted attachment in a dangerous position.

• 

Keep hands, feet, long hair and clothing away from 
power-driven parts. Do not wear loose fitting clothing 
or jewelry while performing maintenance and lubrica-
tion in these areas.

• 

Never jump on or off the machine. 

• 

Never stand on top of material being raised, lowered, 
or transported. (Figure 1)

  

 

 

Figure 1  

Figure 2

  

  

Figure 3

• 

Never use the attachment or its load to support a 
man-carrying device.

• 

Never allow anyone under a load or under the car-
riage. (Figure 2)

• 

Never stand in front of or beside an attachment that 
is being operated. Never allow another person to ap-
proach an attachment that is being operated. (Figure 
3)

• 

Never leave an attachment or load in an elevated position.

• 

Never reach through the mast of the truck. Keep all 
parts of the body within the driver’s compartment.

• 

Always operate an attachment from the operator’s 
seat, never while standing next to the lift truck.

• 

Do not allow riders on the truck at any time.

Summary of Contents for Long Reach BHA Series

Page 1: ...1 45 053 REV 5 18 Installation Maintenance and Service Manual BHA Billet Handler...

Page 2: ...Positioning 8 3 14 Truck Requirements 8 3 15 Operator s Controls 9 3 16 Industry Standards 9 3 17 Clamp Open Control 9 SECTION 4 INSTALLATION PROCEDURE 11 4 1 Truck Requirements 11 4 2 Hydraulics 11...

Page 3: ...Reach nameplate and record the information to the blank nameplate tag with the date received in the space provided on the bottom of this page If the name plate is missing look for the serial number st...

Page 4: ...The guide below illustrates the information that is represented in a model number Always include model and serial number when ordering parts or requesting service information BHA Series Model Number...

Page 5: ...ons and notices DANGER Indicates a hazardous situation which if not avoided WILL result in death or serious injury Carefully read the message to prevent serious injury or death WARNING Indicates a haz...

Page 6: ...rvice unless you are authorized and qualified to do so Include attachments in a scheduled maintenance and inspection program Tailor inspection steps to the at tachment Unless specified in service proc...

Page 7: ...hine Stop the machine immedi ately if problems arise after starting Check to make sure the attachment on your truck is the same as on the truck capacity plate Check for hydraulic leaks and cracked hos...

Page 8: ...se Never rotate a load that is off center to the centerline of rotation Severe damage to the rotator could result Always ensure that the load is the same width as the pallet and neatly stacked when us...

Page 9: ...empt to pull a load onto the platens with a misaligned faceplate Product damage and or equipment damage could result WARNING If the attachment does NOT operate smoothly do not take it on the job Check...

Page 10: ...10 45 053 REV 5 18...

Page 11: ...ard or up Forward or down Swing Right Left Rearward or up Forward or down Slope Clockwise Counterclockwise Rearward or up Forward or down Fork position Together Apart Rearward or up Forward or down Tr...

Page 12: ...achment properly 2 When the truck hydraulic system pressures exceed this maximum a relief valve is recommended in the attachment auxiliary system of the truck or on the attachment Consult the truck fa...

Page 13: ...er E 6011 or E 6013 welding rod or equivalent on each side of the truck carriage Locking lug in notch YXE4C 307 1 2 x 1 2 x 2 00 steel supplemental locking lug optional 1 16 clearance Figure 4 4 Weldi...

Page 14: ...ough the filtration system This will eliminate any contamina tion that might exist in the auxiliary hydraulic system of the truck 2 Purge the system by installing a jumper line and operating each hydr...

Page 15: ...imes after hydraulic service has been performed to bleed trapped air out of the system before returning attachment to service 5 Withthemastintheverticalposition opentheattach ment arms all the way If...

Page 16: ...e pressure has been discharged from accumulator before removing the hose 4 Disconnectthehydraulichoses Itwillbenecessaryto remove the relief valve to access the mounting bolts 5 Secure the cylinder as...

Page 17: ...ure 5 5 Figure 5 5 Gland Cap Seal 5 5 Cylinder Inspection Inspect the cylinder tube bore for 1 Deep scratches or nicks 2 Signs of galling or excessive wear 3 Out of roundness or deformities of the bar...

Page 18: ...r Wear Band Figure 5 6 Piston Seal 3 Install the seals and wipers in the gland cap Note the direction of the seals The cupped side or O ring side of the seal should be facing the piston Figure 5 7 DET...

Page 19: ...nt 1 Remove the two threaded plugs located underneath the rack weldment Figure 5 8 Threaded Plug Plug Insert Wear Plug Front of Attachment Figure 5 8 Wear Plugs 2 Remove the old wear plugs 3 Replaceth...

Page 20: ...ally a light preservative oil coating on unplated fasteners and no oil coating on plated fasteners No special steps are taken to add further lubrication prior to assembly GRADE 8 COARSE THREAD GRADE 5...

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