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45-053, REV. 5/18

TABLE OF CONTENTS

SECTION 1 NAMEPLATE LOCATION ........................3

SECTION 2 MODEL NUMBER DESCRIPTION ..........4

SECTION 3 SAFETY SUMMARY ...............................5

  3.1 Safety Information ........................................... 5

  3.2 Safety Regulations .......................................... 5

  3.3 Safety Symbols ................................................ 5

 

3.4 Operation Warnings ......................................... 5

  3.5 Hydraulic Hazards  .......................................... 5

  3.6 Electrical Hazards ........................................... 6

 

3.7 Maintenance Warnings .................................... 6

 

3.8 Training ............................................................ 7

  3.9 Labeling ........................................................... 7

  3.10 Pre-start Checks ............................................ 7

  3.11 Personnel Safety ........................................... 7

  3.12 Load Handling ............................................... 8

  3.13 Load Positioning ............................................ 8

 

3.14 Truck Requirements ....................................... 8

  3.15 Operator’s Controls ....................................... 9

  3.16 Industry Standards ........................................ 9

  3.17 Clamp Open Control ...................................... 9

SECTION 4 INSTALLATION PROCEDURE ..............11

 

4.1 Truck Requirements ....................................... 11

  4.2 Hydraulics ...................................................... 11

  4.3 Attachment Installation .................................. 11

  4.4 Hydraulic Connections ................................... 11

SECTION 5 SERVICE PROCEDURE .......................13

  5.1 Attachment Removal ..................................... 13

  5.2 Cylinder Removal .......................................... 13

  5.3 Cylinder Installation ....................................... 13

  5.4 Cylinder Disassembly .................................... 13

  5.5 Cylinder Inspection ........................................ 14

  5.6 Cylinder Assembly ......................................... 15

  5.7 Wear Plug Replacement ................................ 16

  5.8 Gripper Pin Replacement .............................. 16

  5.9 Grease Fitting Locations................................ 16

SECTION 6 MAINTENANCE ....................................17

  6.1 Schedule........................................................ 17

 

6.2 Torque Specifications..................................... 17

Summary of Contents for Long Reach BHA Series

Page 1: ...1 45 053 REV 5 18 Installation Maintenance and Service Manual BHA Billet Handler...

Page 2: ...Positioning 8 3 14 Truck Requirements 8 3 15 Operator s Controls 9 3 16 Industry Standards 9 3 17 Clamp Open Control 9 SECTION 4 INSTALLATION PROCEDURE 11 4 1 Truck Requirements 11 4 2 Hydraulics 11...

Page 3: ...Reach nameplate and record the information to the blank nameplate tag with the date received in the space provided on the bottom of this page If the name plate is missing look for the serial number st...

Page 4: ...The guide below illustrates the information that is represented in a model number Always include model and serial number when ordering parts or requesting service information BHA Series Model Number...

Page 5: ...ons and notices DANGER Indicates a hazardous situation which if not avoided WILL result in death or serious injury Carefully read the message to prevent serious injury or death WARNING Indicates a haz...

Page 6: ...rvice unless you are authorized and qualified to do so Include attachments in a scheduled maintenance and inspection program Tailor inspection steps to the at tachment Unless specified in service proc...

Page 7: ...hine Stop the machine immedi ately if problems arise after starting Check to make sure the attachment on your truck is the same as on the truck capacity plate Check for hydraulic leaks and cracked hos...

Page 8: ...se Never rotate a load that is off center to the centerline of rotation Severe damage to the rotator could result Always ensure that the load is the same width as the pallet and neatly stacked when us...

Page 9: ...empt to pull a load onto the platens with a misaligned faceplate Product damage and or equipment damage could result WARNING If the attachment does NOT operate smoothly do not take it on the job Check...

Page 10: ...10 45 053 REV 5 18...

Page 11: ...ard or up Forward or down Swing Right Left Rearward or up Forward or down Slope Clockwise Counterclockwise Rearward or up Forward or down Fork position Together Apart Rearward or up Forward or down Tr...

Page 12: ...achment properly 2 When the truck hydraulic system pressures exceed this maximum a relief valve is recommended in the attachment auxiliary system of the truck or on the attachment Consult the truck fa...

Page 13: ...er E 6011 or E 6013 welding rod or equivalent on each side of the truck carriage Locking lug in notch YXE4C 307 1 2 x 1 2 x 2 00 steel supplemental locking lug optional 1 16 clearance Figure 4 4 Weldi...

Page 14: ...ough the filtration system This will eliminate any contamina tion that might exist in the auxiliary hydraulic system of the truck 2 Purge the system by installing a jumper line and operating each hydr...

Page 15: ...imes after hydraulic service has been performed to bleed trapped air out of the system before returning attachment to service 5 Withthemastintheverticalposition opentheattach ment arms all the way If...

Page 16: ...e pressure has been discharged from accumulator before removing the hose 4 Disconnectthehydraulichoses Itwillbenecessaryto remove the relief valve to access the mounting bolts 5 Secure the cylinder as...

Page 17: ...ure 5 5 Figure 5 5 Gland Cap Seal 5 5 Cylinder Inspection Inspect the cylinder tube bore for 1 Deep scratches or nicks 2 Signs of galling or excessive wear 3 Out of roundness or deformities of the bar...

Page 18: ...r Wear Band Figure 5 6 Piston Seal 3 Install the seals and wipers in the gland cap Note the direction of the seals The cupped side or O ring side of the seal should be facing the piston Figure 5 7 DET...

Page 19: ...nt 1 Remove the two threaded plugs located underneath the rack weldment Figure 5 8 Threaded Plug Plug Insert Wear Plug Front of Attachment Figure 5 8 Wear Plugs 2 Remove the old wear plugs 3 Replaceth...

Page 20: ...ally a light preservative oil coating on unplated fasteners and no oil coating on plated fasteners No special steps are taken to add further lubrication prior to assembly GRADE 8 COARSE THREAD GRADE 5...

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