Allied Systems Long Reach BHA Series Installation Maintenance And Service Manual Download Page 8

8

45-053, REV. 5/18

• 

Always use reverse when carrying a load that impedes 
full vision. Watch for pedestrians when transporting. 

• 

Always use personal protective equipment (PPE) ap-
propriate to the situation. 

Load Handling

• 

Treat an unloaded forklift with an attachment as par-
tially loaded. 

• 

Never overload the attachment. Refer to the attach-
ment nameplate for the rated capacity of the attach-
ment. Refer to the truck nameplate for the maximum 
net working capacity of the truck/attachment combi-
nation. 

• 

Never use a load to support or move another object. 
Doing so can easily exceed the holding capacity of 
the attachment.

• 

Always check loads to be handled. Correct loads that 
are broken, unbalanced, loose, or too heavy.

• 

Never lift, lower, side shift, pivot, rotate, or tilt loads 
while traveling. Repositioning loads while traveling af-
fects the stability of the truck and may impede vision 
or clearances.

• 

Do not use an attachment to open or close boxcar 
doors. Doing so can severely damage the attachment 
and cause loss of warranty. Damage to clamp arms 
may result in product damage.

• 

Do not carry loose items or unsupported loads on top 
of a clamped load.

• 

Never use chains, cables, or other devices in conjunc-
tion with an attachment for load handling.

• 

Never clamp loads other than what the attachment 
was designed to handle.

• 

Always carry cylindrically shaped loads in the vertical 
position, not the horizontal.

• 

Always clamp loads with the contact pads, if appli-
cable, not the arm or arm base.

• 

Never rotate a load that is off center to the centerline 
of rotation. Severe damage to the rotator could result.

• 

Always ensure that the load is the same width as the 
pallet and neatly stacked when using a carton clamp. 

Load Positioning

• 

Be accurate in load placement. It’s important to know 
what the load will do when it’s released.

• 

Always carry loads as close to the floor as possible, 
consistent with the surface being traversed. Scraping 
or bumping the floor surface with the load or the at-
tachment can severely damage the attachment and 
cause product damage. The mast should be tilted 
back.

• 

Always keep the load positioned as close as possible 
to the horizontal center of the lift truck.

• 

Always back down ramps or inclines. Driving forward 
down a ramp or incline with a clamped load will lessen 
the stability of the truck. (Figure 4)

Figure 4

• 

Do not cross dock boards or dock levelers with the 
attachment or carriage fully lowered. Ramming the 
front or rear of the attachment against a dock board 
can cause severe damage.

• 

Limit lift truck movement to a minimum when high 
stacking. Limit sideshift movement to a minimum 
when high stacking.

• 

Always be observant when high stacking. Look for 
poorly stacked loads, overhead obstacles, broken 
cartons, or damaged products in the stack.

• 

Travel slowly around corners. Sound horn on blind 
corners. Be careful of tail swing and overhead clear-
ances. Watch in all directions. Avoid sudden stops.

Truck Requirements

Prior to connecting the truck hydraulic system to the at-
tachment, the truck hydraulic system 

must

 be cleaned 

through the filtration system. This will eliminate any 
contamination that may exist in the auxiliary hydraulic 

Summary of Contents for Long Reach BHA Series

Page 1: ...1 45 053 REV 5 18 Installation Maintenance and Service Manual BHA Billet Handler...

Page 2: ...Positioning 8 3 14 Truck Requirements 8 3 15 Operator s Controls 9 3 16 Industry Standards 9 3 17 Clamp Open Control 9 SECTION 4 INSTALLATION PROCEDURE 11 4 1 Truck Requirements 11 4 2 Hydraulics 11...

Page 3: ...Reach nameplate and record the information to the blank nameplate tag with the date received in the space provided on the bottom of this page If the name plate is missing look for the serial number st...

Page 4: ...The guide below illustrates the information that is represented in a model number Always include model and serial number when ordering parts or requesting service information BHA Series Model Number...

Page 5: ...ons and notices DANGER Indicates a hazardous situation which if not avoided WILL result in death or serious injury Carefully read the message to prevent serious injury or death WARNING Indicates a haz...

Page 6: ...rvice unless you are authorized and qualified to do so Include attachments in a scheduled maintenance and inspection program Tailor inspection steps to the at tachment Unless specified in service proc...

Page 7: ...hine Stop the machine immedi ately if problems arise after starting Check to make sure the attachment on your truck is the same as on the truck capacity plate Check for hydraulic leaks and cracked hos...

Page 8: ...se Never rotate a load that is off center to the centerline of rotation Severe damage to the rotator could result Always ensure that the load is the same width as the pallet and neatly stacked when us...

Page 9: ...empt to pull a load onto the platens with a misaligned faceplate Product damage and or equipment damage could result WARNING If the attachment does NOT operate smoothly do not take it on the job Check...

Page 10: ...10 45 053 REV 5 18...

Page 11: ...ard or up Forward or down Swing Right Left Rearward or up Forward or down Slope Clockwise Counterclockwise Rearward or up Forward or down Fork position Together Apart Rearward or up Forward or down Tr...

Page 12: ...achment properly 2 When the truck hydraulic system pressures exceed this maximum a relief valve is recommended in the attachment auxiliary system of the truck or on the attachment Consult the truck fa...

Page 13: ...er E 6011 or E 6013 welding rod or equivalent on each side of the truck carriage Locking lug in notch YXE4C 307 1 2 x 1 2 x 2 00 steel supplemental locking lug optional 1 16 clearance Figure 4 4 Weldi...

Page 14: ...ough the filtration system This will eliminate any contamina tion that might exist in the auxiliary hydraulic system of the truck 2 Purge the system by installing a jumper line and operating each hydr...

Page 15: ...imes after hydraulic service has been performed to bleed trapped air out of the system before returning attachment to service 5 Withthemastintheverticalposition opentheattach ment arms all the way If...

Page 16: ...e pressure has been discharged from accumulator before removing the hose 4 Disconnectthehydraulichoses Itwillbenecessaryto remove the relief valve to access the mounting bolts 5 Secure the cylinder as...

Page 17: ...ure 5 5 Figure 5 5 Gland Cap Seal 5 5 Cylinder Inspection Inspect the cylinder tube bore for 1 Deep scratches or nicks 2 Signs of galling or excessive wear 3 Out of roundness or deformities of the bar...

Page 18: ...r Wear Band Figure 5 6 Piston Seal 3 Install the seals and wipers in the gland cap Note the direction of the seals The cupped side or O ring side of the seal should be facing the piston Figure 5 7 DET...

Page 19: ...nt 1 Remove the two threaded plugs located underneath the rack weldment Figure 5 8 Threaded Plug Plug Insert Wear Plug Front of Attachment Figure 5 8 Wear Plugs 2 Remove the old wear plugs 3 Replaceth...

Page 20: ...ally a light preservative oil coating on unplated fasteners and no oil coating on plated fasteners No special steps are taken to add further lubrication prior to assembly GRADE 8 COARSE THREAD GRADE 5...

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