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5

45-053, REV. 5/18

SECTION 3 SAFETY SUMMARY

Safety Information

Safety is Everyone’s Responsibility

Whether you are new on the job or a seasoned veteran, 
these safety tips may prevent injury to you, to others, or 
to the materials you are handling. Always be alert, watch 
out for others, and follow these suggestions:

Attachments handle material, not people.

Safety starts with common sense, good 
judgement, properly maintained equipment, 
careful operation, and properly trained 
operators.

The safety instructions and warnings, as documented 
in this manual and shipped with the machine, provide 
the most reliable procedures for the safe operation and 
maintenance of your Long Reach attachment. It’s your 
responsibility to see that they are carried out.

Safety Regulations

Know your company’s safety rules. Some companies 
have site-specific directions and procedures. The meth-
ods outlined in your operator's manual provide a basis for 
safe operation of the machine. Because of special condi-
tions, your company’s material handling procedures may 
be somewhat different from those shown in this manual.

Safety Symbols

The following terms define the various precautions and 
notices:

DANGER

Indicates a hazardous situation which, 
if not avoided, WILL result in death or 
serious injury. Carefully read the message 
to prevent serious injury or death.

WARNING

Indicates a hazardous situation which, 
if not avoided, could result in death or 
serious injury. Carefully read the message 
to prevent serious injury or death.

 

CAUTION

Indicates a hazardous situation which, 

if not avoided, could result in minor or 

moderate injury. Carefully read the message 

to prevent minor or moderate injury.

Notice

Describes information that is not related to 
personal injury, but may cause equipment 
damage or void the warranty.

CAUTION

All possible safety hazards cannot be 
foreseen so as to be included in this 
manual. Therefore, the operator must 
always be alert to possible hazards that 
could endanger personnel or damage to 
the equipment.

Obey the following warnings before using 
your machine to avoid equipment damage, 
personal injury or death.

Operation Warnings

• 

You must be trained to operate this equipment prior 
to operation. Be extremely careful if you do not nor-
mally operate this machine. Reorient yourself to the 
machine before starting, then proceed slowly.

• 

Always operate an attachment from the driver’s seat.

• 

Always lower the attachment if you need to leave the 
lift truck. A lift truck supporting a load requires your 
full attention.

Summary of Contents for Long Reach BHA Series

Page 1: ...1 45 053 REV 5 18 Installation Maintenance and Service Manual BHA Billet Handler...

Page 2: ...Positioning 8 3 14 Truck Requirements 8 3 15 Operator s Controls 9 3 16 Industry Standards 9 3 17 Clamp Open Control 9 SECTION 4 INSTALLATION PROCEDURE 11 4 1 Truck Requirements 11 4 2 Hydraulics 11...

Page 3: ...Reach nameplate and record the information to the blank nameplate tag with the date received in the space provided on the bottom of this page If the name plate is missing look for the serial number st...

Page 4: ...The guide below illustrates the information that is represented in a model number Always include model and serial number when ordering parts or requesting service information BHA Series Model Number...

Page 5: ...ons and notices DANGER Indicates a hazardous situation which if not avoided WILL result in death or serious injury Carefully read the message to prevent serious injury or death WARNING Indicates a haz...

Page 6: ...rvice unless you are authorized and qualified to do so Include attachments in a scheduled maintenance and inspection program Tailor inspection steps to the at tachment Unless specified in service proc...

Page 7: ...hine Stop the machine immedi ately if problems arise after starting Check to make sure the attachment on your truck is the same as on the truck capacity plate Check for hydraulic leaks and cracked hos...

Page 8: ...se Never rotate a load that is off center to the centerline of rotation Severe damage to the rotator could result Always ensure that the load is the same width as the pallet and neatly stacked when us...

Page 9: ...empt to pull a load onto the platens with a misaligned faceplate Product damage and or equipment damage could result WARNING If the attachment does NOT operate smoothly do not take it on the job Check...

Page 10: ...10 45 053 REV 5 18...

Page 11: ...ard or up Forward or down Swing Right Left Rearward or up Forward or down Slope Clockwise Counterclockwise Rearward or up Forward or down Fork position Together Apart Rearward or up Forward or down Tr...

Page 12: ...achment properly 2 When the truck hydraulic system pressures exceed this maximum a relief valve is recommended in the attachment auxiliary system of the truck or on the attachment Consult the truck fa...

Page 13: ...er E 6011 or E 6013 welding rod or equivalent on each side of the truck carriage Locking lug in notch YXE4C 307 1 2 x 1 2 x 2 00 steel supplemental locking lug optional 1 16 clearance Figure 4 4 Weldi...

Page 14: ...ough the filtration system This will eliminate any contamina tion that might exist in the auxiliary hydraulic system of the truck 2 Purge the system by installing a jumper line and operating each hydr...

Page 15: ...imes after hydraulic service has been performed to bleed trapped air out of the system before returning attachment to service 5 Withthemastintheverticalposition opentheattach ment arms all the way If...

Page 16: ...e pressure has been discharged from accumulator before removing the hose 4 Disconnectthehydraulichoses Itwillbenecessaryto remove the relief valve to access the mounting bolts 5 Secure the cylinder as...

Page 17: ...ure 5 5 Figure 5 5 Gland Cap Seal 5 5 Cylinder Inspection Inspect the cylinder tube bore for 1 Deep scratches or nicks 2 Signs of galling or excessive wear 3 Out of roundness or deformities of the bar...

Page 18: ...r Wear Band Figure 5 6 Piston Seal 3 Install the seals and wipers in the gland cap Note the direction of the seals The cupped side or O ring side of the seal should be facing the piston Figure 5 7 DET...

Page 19: ...nt 1 Remove the two threaded plugs located underneath the rack weldment Figure 5 8 Threaded Plug Plug Insert Wear Plug Front of Attachment Figure 5 8 Wear Plugs 2 Remove the old wear plugs 3 Replaceth...

Page 20: ...ally a light preservative oil coating on unplated fasteners and no oil coating on plated fasteners No special steps are taken to add further lubrication prior to assembly GRADE 8 COARSE THREAD GRADE 5...

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