ALLIANCE YU035E Installation Operation & Maintenance Download Page 67

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Electrical Requirements

70458301ENR6

T45 Series Gas Models (Total Machine)

9 kW 025 Series Electric Models

Table 12

12 kW 025 Series Electric Models

Table 13

Serial Plate Voltage

Terminal Block

Connections Required

Serial Plate

Amps

Recommended Circuit

Breaker Rating

Wire Size

AWG (mm

)

208-240V/60Hz/1ph

L1, L2, Neutral, and ground

12.0

15A – 2 pole

14 (2.5)

230V/50Hz/1ph

L1, Neutral and ground

10.2

15A – 1 pole

14 (2.5)

200V/50Hz or 60Hz/1ph

L1, Neutral and ground

11.2

15A

– 1 pole

14 (2.5)

230-240V/50Hz/1ph

L1, Neutral and ground

10.8

15A – 1 pole

14 (2.5)

200-208V/60Hz/3ph

L1, L2, L3, and ground

9.6

15A

– 3 pole

14 (2.5)

240V/60Hz/3ph

L1, L2, L3, and ground

9.6

15A

– 3 pole

14 (2.5)

3 Phase machines should not have fuses, breakers only.

Table 11

Serial Plate Voltage

Terminal Block

Connections Required

Serial Plate Amps

Recommended Circuit

Nonreversing

Reversing

Breaker Rating

Wire Size

AWG (mm

)

400V/50Hz/3ph

L1, L2, L3, and ground

N/A

20A* – 3 pole

12 (4)

3 Phase machines should not have fuses, breakers only.

N/A = Not Applicable

Serial Plate Voltage

Terminal Block

Connections Required

Serial Plate Amps

Recommended Circuit

Nonreversing

Reversing

Breaker Rating

Wire Size

AWG (mm

)

208V/60Hz/1ph

L1, L2, Neutral, and ground

N/A

80A – 2 pole

4 (25)

240V/60Hz/1ph

L1, L2, Neutral, and ground

N/A

80A – 2 pole

4 (25)

200V/50Hz/1ph

L1, Neutral, and ground

N/A

80A – 1 pole

4 (25)

200V/60Hz/1ph

L1, L2 and ground

N/A

80A – 2 pole

4 (25)

230-240V/50Hz/1ph

L1, Neutral, and ground

N/A

80A – 1 pole

4 (25)

200-208V/60Hz/3ph

L1, L2, L3, and ground

50A* – 3 pole

6 (16)

200V/50Hz/3ph

L1, L2, L3, and ground

50A* – 3 pole

6 (16)

230-240V/50Hz/3ph

L1, L2, L3, and ground

N/A

50A* – 3 pole

6 (16)

240V/60Hz/3ph

L1, L2, L3, and ground

50A* – 3 pole

6 (16)

380V/50 or 60Hz/3ph

L1, L2, L3, and ground

25A* – 3 pole

10 (6)

400-415V/50Hz/3ph

L1, L2, L3, and ground

25A* – 3 pole

10 (6)

440V/60Hz/3ph

L1, L2, L3, and ground

N/A

25A* – 3 pole

10 (6)

460-480V/60Hz/3ph

L1, L2, L3, and ground

25A* – 3 pole

10 (6)

3 Phase machines should not have fuses, breakers only.

N/A = Not Applicable

Summary of Contents for YU035E

Page 1: ...Pound 20 4 Kilogram Capacity 55 Pound 25 Kilogram Capacity Starting Serial No 0602004144 Refer to Page 6 for Model Identification START 25C HIGH TEMP MED TEMP LOW TEMP NO HEAT 1 2 3 SELECT TEMP INSERT COIN PUSH START 1 2 3 SELECT TEMP INSERT COIN PUSH START START 25C HIGH TEMP MED TEMP LOW TEMP NO HEAT T477C T478C Original Instructions Keep These Instructions for Future Reference If this machine c...

Page 2: ......

Page 3: ...ation Step by step instructions of the above safety information must be posted in a prominent location near the tumble dryer for customer use IMPORTANT The installer must fully test the tumble dryer after installation and demonstrate to the owner how to operate the machine Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO I...

Page 4: ...cing Close steam valve to steam tumble dryer before servicing Never start the tumble dryer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the tumble dryer is properly grounded W002R1 WARNING Installation of unit must be performed by a qualified installer Install tumble dryer according to manufacturer s instruc...

Page 5: ... Electrical Connection Locations 025 030 035 and 055 Series 21 Electrical Connection Locations T30 and T45 Series 22 Steam Connection Locations 025 030 and 035 Series 23 Steam Connection Locations T30 Series 24 Installation 25 Pre Installation Inspection 25 Location Requirements 25 Position and Level the Tumble Dryer 27 Fire Suppression System 28 Check Local Codes and Permits 28 Water Requirements...

Page 6: ...de 71 Start Mode 71 Run Mode 71 Setting Dry Time Dipswitches 71 Resetting Cycle Time to Zero 71 Dipswitch Settings 72 Operating Instructions 74 Emergency Stop Button on CE Models 74 Operating Instructions 75 Control Instructions 76 Dual Digital Timer Control 76 Electronic OPL Micro Control 78 Single Drop Control 79 MDC Coin and Card Control 81 Quantum Control 82 Galaxy 600 Control 83 LED OPL Contr...

Page 7: ...tments 99 Airflow Switch 99 Loading Door Switch 99 Door Strike 100 Maintenance 101 Daily 101 Monthly 102 Quarterly 102 Bi Annually 102 Annually 102 Fire Suppression System Maintenance Test 103 Before You Call for Service 105 Removing Tumble Dryer from Service 105 Disposal of Unit 106 ...

Page 8: ...0L DR30G2 BT030N DR30G2 BU030L DR30G2 BU030N HA030L HA030N HK030N HT030D HT030L HT030N HU030L HU030N IPD30G2 IT030L IT030N SA030L SA030N SK030N ST030D ST030L ST030N SU030L SU030N UA030L UA030N UK030N UT030L UT030N UU030L UU030N YT030L YT030N YU030L YU030N CHD30S2 CT030S CHD30S2 CU030S DR30S2 BT030S DR30S2 BU030S HT030S HU030S IPD30S2 IT030S ST030S SU030S UT030S UU030S YT030S YU030S CHD30E2 CT030E ...

Page 9: ...YU035E T45 Series CKT45N CTT45L CTT45N DR445G2 BAT45L DR445G2 BAT45N DR445G2 BKT45N DR445G2 BTT45D DR445G2 BTT45L DR445G2 BTT45N DR445G2 BUT45L DR445G2 BUT45N DRST45G2 BAT45L DRST45G2 BAT45N DRST45G2 BTT45D DRST45G2 BTT45L DRST45G2 BTT45N DRST45G2 BUT45L DRST45G2 BUT45N HAT45L HAT45N HKT45N HTT45D HTT45L HTT45N HUT45L HUT45N IPD45STG2 ITT45L ITT45N MTT45N NTT45N SAT45L SAT45N SKT45N STT45D STT45L ...

Page 10: ... prep for card KZ reversing prep for card LB reversing network adaptable coin LC network adaptable coin LW reversing network adaptable prep for coin LX network adaptable prep for coin LY network adaptable prep for card LZ reversing network adaptable prep for card NC NetMaster coin NR NetMaster card NX NetMaster prep for coin NY NetMaster prep for card OM OPL micro QT dual digital timer R3 reversin...

Page 11: ... The nameplate will be in the location shown in Figure 1 Date Purchased ______________________________ Model Number ______________________________ Serial Number _______________________________ Please include a copy of your bill of sale and any service receipts you have If replacement parts are required contact the source from where you purchased your tumble dryer or call 1 920 748 3950 or 32 56 41...

Page 12: ...pearing in this manual are not meant to cover all possible conditions and situations that may occur It must be understood that common sense caution and carefulness are factors which CANNOT be built into this tumble dryer These factors MUST BE supplied by the person s installing maintaining or operating the tumble dryer Always contact your dealer distributor service agent or the manufacturer on any...

Page 13: ...king oils cleaning waxes or chemicals dry cleaning solvents thinner or other flammable or explosive substances as they give off vapors that could ignite explode or cause fabric to catch on fire by itself 9 Do not spray aerosols in the vicinity of this appliance while it is in operation 10 Items such as foam rubber latex foam shower caps waterproof textiles rubber backed articles and clothes or pil...

Page 14: ...es create acids when drawn through the heater of the drying unit These acids are corrosive to the tumble dryer as well as the laundry load being dried Be sure make up air is free of solvent vapors 24 At the end of each working day close off all main supplies of gas steam and current 25 Do not repair or replace any part of the tumble dryer or attempt any servicing unless specifically recommended in...

Page 15: ...16 Cylinder Size Inch mm 26 5 x 24 673 x 610 26 5 x 30 673 x 762 30 x 30 762 x 762 33 x 35 838 x 889 Cylinder Capacity dry weight Pounds kg 25 11 3 30 13 6 35 15 9 55 24 9 Drive Motor Horsepower kW 1 4 0 1865 1 4 0 1865 1 4 0 1865 Nonreversing 1 2 0 373 Reversing 1 4 0 1865 Fan Motor Horsepower kW 1 4 0 1865 1 4 0 1865 1 4 0 1865 1 2 0 373 Maximum Airflow per Pocket C F M l sec 50 Hertz 430 203 43...

Page 16: ...m 37 x 50 x 87 75 940 x 1 270 x 2 229 40 x 57 x 87 25 1 016 x 1 448 x 2 216 Cylinder Size Inch mm 30 x 26 762 x 660 33 x 30 838 x 762 Cylinder Capacity dry weight kg Pounds 2 x 30 2 x 13 6 2 x 45 2 x 20 5 Drive Motor Horsepower kW 1 4 0 1865 1 2 0 373 Fan Motor Horsepower kW 1 4 0 1865 1 2 0 373 Maximum Airflow per Pocket C F M l sec 50 Hertz 340 160 500 236 60 Hertz 400 189 600 283 Maximum Static...

Page 17: ... in 720 mm 31 75 in 806 mm 46 875 in 1 191 mm 6 53 in 166 mm 035 Series 28 in 711 mm 27 5 in 669 mm 28 35 in 720 mm 31 75 in 806 mm 46 875 in 1 191 mm 6 53 in 166 mm 055 Series 31 88 in 810 mm 26 87 in 682 5 mm 33 75 in 857 25 mm 38 25 in 971 5 mm 53 62 in 1 365 mm 6 53 in 166 mm Models G H I J K L 025 Series 63 875 in 1 622 mm 16 48 in 419 mm 15 41 in 391 mm 1 59 in 40 mm 24 64 in 626 mm 28 in 71...

Page 18: ...2N TMB2332N C E F H J B D G I A Models A B C D E T30 Series 28 in 711 mm 49 in 1 245 mm 48 25 in 1 226 mm 11 4 in 290 mm 10 7 in 272 mm T45 Series 31 88 in 810 mm 50 4 in 1 280 mm 49 3 in 1 252 mm 10 3 in 262 mm 9 3 in 236 mm Models F G H I J T30 Series 25 02 in 636 mm 42 76 in 1 086 mm 27 38 in 695 mm 31 5 in 800 mm 76 25 in 1 937 mm T45 Series 29 37 in 746 mm 48 62 in 1 235 mm 30 50 in 775 mm 34...

Page 19: ...sions 17 70458301ENR6 Exhaust Outlet Locations 025 030 035 and 055 Series TMB2132N B A Models Rear Exhaust Diameter A B 025 030 Series 6 in 152 mm 3 875 in 99 mm 4 625 in 117 mm 035 Series 8 in 203 mm 4 875 in 124 mm 5 625 in 143 mm 055 Series 8 in 203 mm 4 808 in 122 mm 6 156 in 156 3 mm ...

Page 20: ...0458301ENR6 18 Exhaust Outlet Locations T30 and T45 Series TMB1969N TMB1969N B C A Models Rear Exhaust Diameter A B C T30 Series Elliptical Fits 8 in 203 mm 36 54 in 928 mm 4 25 in 108 mm 62 42 in 1 585 mm T45 Series Elliptical Fits 10 in 254 mm 40 88 in 1 038 mm 4 75 in 121 mm 66 00 in 1 676 mm ...

Page 21: ...1 5 in 38 1 mm 29 in 737 mm 30 Series 59 in 1 500 mm 1 5 in 38 1 mm 35 in 889 mm 35 Series 59 in 1 500 mm 2 5 in 64 mm 35 in 889 mm 55 Series 59 in 1 500 mm 2 5 in 64 mm 35 in 889 mm Models Gas Connection Non CE and Non Australian Units A B C 25 Series 57 in 1 450 mm 2 5 in 64 mm 35 5 in 927 mm 30 Series 57 in 1 450 mm 2 5 in 64 mm 43 in 1 092 mm 35 Series 57 in 1 450 mm 4 in 101 6 mm 43 in 1 092 ...

Page 22: ...onnection Locations T30 and T45 Series TMB1970N 1 1 2 in NPT Models Gas Connection A B C T30 Series Non CE and Non Australian 75 20 in 1 910 mm 1 74 in 44 mm 36 84 in 936 mm CE and Australian 75 28 in 1 912 mm 2 5 in 64 mm 30 60 in 777 mm T45 Series 78 75 in 2 000 mm 4 12 in 105 mm 42 88 in 1 089 mm TMB1970N A B C 1 ...

Page 23: ... 055 Series TMB2204N TMB2204N B D A C ELECTRIC GAS AND STEAM Models Electrical Service Gas and Steam Models Electric Models A B C D 025 030 Series 62 25 in 1 581 mm 2 in 51 mm 28 in 711 mm 3 25 in 83 mm 035 Series 62 25 in 1 581 mm 3 in 76 mm 28 in 711 mm 4 25 in 108 mm 055 Series 65 187 in 1 655 75 mm 1 765 in 44 83 mm 32 526 in 826 16 mm 6 547 in 166 3 mm ...

Page 24: ...ical Connection Locations T30 and T45 Series TMB1971N A B E D C GAS AND STEAM ELECTRIC Models Electric Service Gas and Steam Models Electric Models A B C D E T30 Series 59 in 1 498 mm 1 75 in 44 mm 35 63 in 905 mm 73 21 in 1 859 mm 2 28 in 58 mm T45 Series 62 5 in 1 588 mm 1 75 in 44 mm N A N A N A N A Not Applicable ...

Page 25: ... Specifications and Dimensions 23 70458301ENR6 Steam Connection Locations 025 030 and 035 Series NOTE All connections use 3 4 in NPT pipe TMB2108N C D B A Models Inlet Outlet A C B D 025 030 035 Series 53 75 in 1 365 mm 6 29 in 160 mm 42 5 in 1 080 mm 2 39 in 61 mm ...

Page 26: ...8301ENR6 24 Steam Connection Locations T30 Series NOTE All connections use 3 4 in NPT pipe TMB1972N Models Inlet Outlet A C B D T30 Series Upper 73 93 in 1 877 mm 6 29 in 160 mm 62 71 in 1 592 mm 2 39 in 61 mm T30 Series Lower 36 35 in 923 mm 6 29 in 160 mm 25 13 in 638 mm 2 39 in 61 mm C D A B A B ...

Page 27: ...Only Each tumble dryer must be connected to its own individual branch circuit breaker not fuses to avoid the possibility of single phasing and causing premature failure of the motor s Location Requirements The tumble dryer must be installed on a level floor Floor covering materials such as carpeting or tile should be removed To assure compliance consult local building code requirements The tumble ...

Page 28: ...iece may be used to conceal the opening zero clearance allowed for trim 3 4 in 102 mm Maximum Header Thickness 4 12 in 305 mm Minimum Clearance 5 24 in 610 mm minimum 36 in 914 mm recommended for maintenance purposes 6 Provision for make up air 7 0 25 in 6 mm recommended for removal or installation purposes zero clearance allowed TMB2021N 1 7 2 To reduce the risk of severe injury clearance of tumb...

Page 29: ...NOTE The front of the tumble dryer should be slightly higher than the rear approximately 0 125 inch 3 18 mm This will prevent the clothes while tumbling from wearing on the door glass gasket IMPORTANT Keep tumble dryer as close to floor as possible The unit must rest firmly on floor so weight of tumble dryer is evenly distributed Figure 3 The stacked tumble dryer has a fifth leveling leg which is ...

Page 30: ... the rear of the tumble dryer or the water supply is located in an area where it will be exposed to cold freezing temperatures provisions must be made to protect these water lines from freezing IMPORTANT Temperature of the water supply must be kept between 40 F and 120 F 4 4 C and 48 9 C If water in the supply line or water solenoid valve freezes the fire suppression system will not operate IMPORT...

Page 31: ...All hoses should be checked on a yearly basis for any visible signs of deterioration Any hose showing the signs of deterioration listed above should be replaced immediately All hoses should be replaced every five years NOTE Longer inlet hoses are available as optional equipment at extra cost if the hoses supplied with the tumble dryer are not long enough for installation Order hoses as follows Par...

Page 32: ...pression control box Refer to Figure 7 The relay is rated for 24 VAC 5 2 Amp sealed current Figure 7 To Reverse the Loading Door 025 030 035 and 055 Series The tumble dryer is delivered with a right hinged door but the door can be changed to a left hinged position 1 Disconnect power supply to tumble dryer 2 Unlock and remove control panel Remove two control assembly mounting screws from right side...

Page 33: ...h orienting button toward center of machine Reinstall plug in switch s previous location Refer to Figure 9 Figure 9 7 Cut wire ties to remove door switch harness bundle Be careful not to damage harness wires Refer to Figure 10 8 Reroute door switch harness up through the hole in the right side of the top panel Use the panel cutout opening to then put harness down through the hole in the left side ...

Page 34: ...nel Fully tighten bottom screws on front panel 13 Reinstall top screws 14 Adjust door catch if necessary to allow 7 15 pounds 0 48 1 03 bar pull at center of handle 15 Reinstall control assembly using mounting screws 16 Reinstall control panel and lint panel IMPORTANT Restore power to tumble dryer and test for proper operation of loading door switch Tumble Dryer should not start with door open an ...

Page 35: ...ase the start button and open the loading door The cylinder should stop rotating within seven seconds after the door is opened a maximum of 2 inches 51 mm If it does not adjust the loading door switch Refer to Adjustments section 7 Gas Tumble Dryers Start the tumble dryer and check the burner flame Adjust the air inlet shutter as required Refer to Adjustments section IMPORTANT The electronic ignit...

Page 36: ...13 CE 1 10 attempts to ignite 3 times For models with EO RE RU or UO control suffixes Press start on control keypad For models with all othercontrol suffixes Press and hold reset button on junction box until light goes out Non CE and non Australian 1 10 attempts to ignite 3 times Open loading door Models starting 3 11 13 through 7 31 13 Australia 18 10 025 030 035 055 Press reset button on rear of...

Page 37: ... an all purpose cleaner or detergent and water solution Refer to Figure 13 IMPORTANT The use of chlorine bleach for removing any discoloration should be avoided because bleach could damage the finish Figure 13 If the tumble dryer does not meet ANY of the listed requirements remove tumble dryer from use Refer to Removing Tumble Dryer from Service section Required for CE Models Only Once machine is ...

Page 38: ...structions pertain to the situations when the country of use or gas supply is different than that on the serial plate These instructions are only valid if the following country code is on the appliance GB IE PT ES IT GR LU CH BE If this code is not present on the appliance it is necessary to refer to the technical instructions which will provide the necessary information concerning the modificatio...

Page 39: ... 1 T45 0 1820 4 6 M411371 2 55 0 2040 5 2 M402993 1 I2E G20 8 20 2 0 Un regulated 25 0 1220 3 1 70070903 1 30 0 1299 3 3 44253801 1 T30 0 1299 3 3 44253801 2 35 0 1440 3 7 M400998 1 T45 0 1440 3 7 M400998 2 55 0 1695 4 3 M402988 1 LP Third I3B P G30 11 25 12 28 30 2 8 3 0 Un regulated 25 0 0820 2 1 M401027 1 30 0 0866 2 2 70070906 1 T30 0 0866 2 2 70070906 2 35 0 0980 2 5 M406361 1 T45 0 0935 2 4 ...

Page 40: ...ross Density Btu ft3 MJ m3 Btu ft3 MJ m3 Btu ft3 MJ m3 Btu ft3 MJ m3 Natural Gas Second I2H E Not Applicable G20 1 226 45 67 913 34 02 1 362 50 72 1 014 37 78 0 555 I2E 2H I2L Not Applicable G25 1 004 37 38 785 29 25 1 115 41 52 872 32 49 0 612 I2E 2L LP Third I3B P Not Applicable G30 2 164 80 58 3 117 116 09 2 345 87 33 3 378 125 81 2 075 I3 Pure Butane I3 Pure Propane G31 1 898 70 69 2 363 88 2 ...

Page 41: ...cedures How to Convert Gas Valve from Regulated to Unregulated NOTE Conversion from regulated to unregulated is only needed when regulated tumble dryers were ordered but unregulated tumble dryers were needed 1 Disconnect electrical power from tumble dryer Close gas shut off valve to tumble dryer Refer to Figure 14 2 Follow instructions in Conversion Kit Part No 431485 Johnson Part No GM 70 CBP NOT...

Page 42: ...rt No 70201901 025 Series Natural Gas L P Orifice Plate For use on 025 Series Natural Gas Models L P only 2 Gas Valve 3 Burner Orifice 7 Required Burner Manifold Pressure 4 Regulator Adjusting Housing and Gasket Regulated version shown 8 Manometer 9 Connect Over Loosened Slotted Pressure Tap Screw in Bottom of Gas Valve 5 Gas Valve Bracket 10 Spud Holder 1 2 3 9 10 8 6 5 4 7 ...

Page 43: ... Figure 16 5 Commission tumble dryer for use NOTE Blank burner orifices are Part No M400995 How to Adjust Gas Valve Governor Regulator 1 Check gas burner orifice manifold pressure as follows Refer to Figure 15 2 Loosen screw plug inside pressure tap located on underside of valve Refer to Figure 15 3 Connect a U tube manometer or similar pressure gauge to the tap 4 Start tumble dryer and note press...

Page 44: ...ust be exhausted to the outdoors by the shortest possible route Proper sized exhaust ducts are essential for proper operation All elbows should be sweep type Exhaust ducts must be assembled so the interior surfaces are smooth so the joints do not permit the accumulation of lint DO NOT use plastic thin foil or Type B flexible ducts rigid metal ducts are recommended Use exhaust ducts made of sheet m...

Page 45: ... The maximum allowable length venting is 14 feet 4 3 m and two 90 elbows or equivalent If the equivalent length of a duct required for an installation exceeds the maximum allowable equivalent length the diameter of a round duct must be increased by 10 for each additional 20 feet 6 1 m Cross section area of a rectangular duct must be increased by 20 for each additional 20 feet 6 1 m Refer to Table ...

Page 46: ...st be smooth Do not use sheet metal screws to join sections Consult your local building code for regulations which may also apply 1 Removable strip of panel in framing wall to permit removal of tumble dryer from framing wall 2 Partition or bulkhead 3 Minimum distance between exhaust opening and roof ground or other obstruction 36 in 914 mm 4 2 in 51 mm minimum clearance on both sides of duct 5 Exh...

Page 47: ...MUST be made for lint removal and cleaning of the collector duct The vent collector system must be designed so the static back pressure measured 12 inches 305 mm from the exhaust outlet does not exceed the maximum allowable pressure of 0 5 W C I 1 3 bar as specified on the installation sticker on the rear of tumble dryer Static back pressure must be measured with all tumble dryers vented into the ...

Page 48: ... B A 2 1 ONE MANIFOLD ASSEMBLY Duct Station 025 and 030 Series 035 055 and T30 Series T45 Series A 6 in 152 mm 8 in 203 mm 10 in 254 mm B 10 in 254 mm 12 in 305 mm 15 in 381 mm C 12 in 305 mm 15 in 381 mm 18 in 457 mm D 14 in 356 mm 17 in 432 mm 21 in 533 mm E 16 in 406 mm 19 in 483 mm 24 in 610 mm F 18 in 457 mm 21 in 533 mm 26 in 660 mm G 19 in 483 mm 23 in 584 mm 28 in 711 mm H 20 in 508 mm 24 ...

Page 49: ...IT Exhaust Requirements 47 70458301ENR6 Refer to Table 4 for measurements for each manifold TMB2018N 1 Outlet duct diameter combined largest duct diameter of both sides 2 45 typical Figure 20 1 2 L K J I L K J I CONTINUE TO A CONTINUE TO A TWO MANIFOLD ASSEMBLIES ...

Page 50: ...e U S A with CAN CSA B149 1 or Natural Gas and Propane Installation Code in Canada In Australia and New Zealand installation must comply with the Gas Installations Standard AS NZS 5601 Part 1 General Installations Obtain specific gas service pipe size from the gas supplier Refer to Table 5 for general pipe size The following must be furnished and installed by the customer for the gas service line ...

Page 51: ...odels from Natural Gas to L P Gas 025 Series M6699P3 030 Series M4703P3 T30 Series M4707P3 035 Series M4711P3 T45 Series M4880P3 055 Series M4924P3 CE GASES refer to Installing CE Gas Drying Tumble Dryers section the above data does not apply to the CE Turn on gas and check all pipe connections internal and external for gas leaks with a non corrosive leak detection fluid Purge air in gas service l...

Page 52: ...0 5 in 12 7 mm Stacked 45 Series tumble dryer 8 25 ft 7 6 m 95 000 Btu hr 27 8 kW per pocket 9 Main regulator 190 000 total Btu hr 55 6 kW for machine 10 Gas meter 055 Series tumble dryer 11 Pressure regulator if required 112 000 Btu hr 32 8 kW each SAMPLE CALCULATIONS Equivalent length Total length of main gas supply pipe to the far end of the tumble dryers 25 ft 19 ft 7 6 m 5 8 m gas supply pipe...

Page 53: ...2 50 80 2 50 80 2 50 80 2 5 63 50 2 5 63 50 2 5 63 50 2 5 63 50 2 5 63 50 2 5 63 50 2 5 63 50 2 5 63 50 3 76 20 3 76 20 3 76 20 3 76 20 3 76 20 1 25 40 1 25 40 1 25 40 1 25 40 1 25 40 1 25 31 75 1 25 31 75 1 5 38 10 1 5 38 10 2 50 80 2 50 80 2 50 80 2 50 80 2 50 80 2 5 63 50 2 5 63 50 2 5 63 50 2 5 63 50 2 5 63 50 2 5 63 50 2 5 63 50 3 76 20 3 76 20 3 76 20 3 76 20 3 76 20 3 76 20 3 76 20 3 5 88 9...

Page 54: ...011 49 640 T30 Series Natural Gas 2 001 4 000 610 1 220 22 0 1570 4 0 2 M402996 134 320 4 001 6 000 1 221 1 830 24 0 1520 3 9 M402980 122 640 6 001 8 000 1 831 2 440 26 0 1470 3 7 M401000 110 960 8 001 10 000 2441 3 050 28 0 1405 3 6 M401014 99 280 L P Gas 2 001 6 000 610 1 830 42 0 0935 2 4 M403017 134 320 6 001 8 000 1 831 2 440 43 0 0890 2 3 M406184 110 960 8 001 10 000 2 441 3 050 44 0 0860 2 ...

Page 55: ... 1 M402994 104 360 4 001 6 000 1 221 1 830 12 0 1890 4 8 M411372 99 562 6 001 8 000 1 831 2 440 14 0 1811 4 6 M411371 92 324 8 001 10 000 2 441 3 050 16 0 1772 4 5 M411373 87 321 L P Gas 2 001 4 000 610 1 220 32 0 1142 2 9 M402444 104 354 4 001 6 000 1 221 1 830 33 0 1142 2 9 M401022 99 027 6 001 8 000 1 831 2 440 35 0 1102 2 8 M402487 93 838 8 001 10 000 2 441 3 050 36 0 1063 2 7 M411375 87 630 B...

Page 56: ... electric shock fire explosion serious injury or death Disconnect electric power to the tumble dryer before servicing Close gas shut off valve to gas tumble dryer before servicing Close steam valve to steam tumble dryer before servicing Never start the tumble dryer with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure tha...

Page 57: ...nd location Metal conduit and or BX cable is not considered ground Connecting the Neutral from the electrical service box to the tumble dryer ground screw does not constitute a ground A dedicated ground conduit wire must be connected between the electrical service box ground bar and tumble dryer ground screw For CE Models Only All OPL non vend models are factory equipped with an emergency stop but...

Page 58: ...CE 025 030 035 055 Series Electric CE 025 030 035 055 Series Gas or Steam CE 025 030 035 055 Series Electric Figure 23 TMB2127N Ground Screw Terminal Block Control Tray TMB2127N TMB2128N Ground Lug Power Distribution Block Accessory Box located below control tray TMB2128N NOTE Do not make service connections in control tray Ground Screw Terminal Block TMB2129N Models Through 7 31 11 Ground Lug Pow...

Page 59: ...rements 57 70458301ENR6 Models Starting 7 10 12 Model Ground and Terminal Block Locations Non CE 025 030 035 055 Series CE 025 030 035 055 Series Figure 24 TMB2377N Ground Control Tray TMB2377N Power Distribution Block TMB2379N Ground Power Distribution Block TMB2379N Control Tray ...

Page 60: ...REW POWER DISTRIBUTION BLOCK L1 L 2 L 3 70218701R2 13 NO 21 NC A1 14 NO 22 NC A2 14 NO 22 NC A2 LC1D32 13 NO 21 NC A1 LC1D32 2T1 1L1 4T2 6T3 2T1 4T2 6T3 GROUND LUG Ground Power Distribution Block TMB2113N TMB2114N SECURE GROUND WIRE TO GROUND SCREW POWER DISCONNECT GROUND SCREW ALM 24V RS TH GND MV GND GND 1 2 3 4 5 6 7 8 CIRCUIT DIAGRAM 1 B A ALARM RS TH MV Power Disconnect Models Through 7 31 11...

Page 61: ... Route service conduit from service breaker panel to tumble dryer service connection box Conduit routing should not obstruct access for maintenance or servicing Refer to Service Ground Location 3 Pull conductors through conduit and attach to circuit breaker and ground connection Secure service ground wire to the grounding screw or lug Attach service conductors to appropriately labeled positions on...

Page 62: ...conversion sticker located on back of tumble dryer 4 Follow the instructions covered in Connecting Electrical Service section NOTE Motors operate on 120 Volt power regardless of input voltage configuration 240 Volt 60 Hertz 3 Phase 3W G 200 208 Volt 60 Hertz 3 Phase Models 3W G 1 Prior to connecting electric service locate transformer configuration jumper in junction box area 2 Remove the 240 Volt...

Page 63: ...terminal 4 Be careful not to confuse light blue motor harness wire with the dark blue internal jumper 4 Carefully check motor wire connections with wiring diagram and verify that the motors are configured for low voltage operation before replacing covers 5 Sign and date conversion sticker located on back of tumble dryer 6 Follow the instructions covered in Connecting Electrical Service section 380...

Page 64: ... properly install the ferrite ring may result in damage to the electronic controls and will void control warranty To install 1 Immediately after connection of power leads and before applying power to machine locate each of the incoming service leads including ground 2 Snap the ferrite ring closed over all the service leads inside of the contactor box as shown It is important that the ferrite ring ...

Page 65: ...pole 14 2 5 120V 60Hz 1ph L1 Neutral and ground 7 5 N A 10A 1 pole 14 2 5 208 240V 60Hz 1ph L1 L2 Neutral and ground 4 5 N A 10A 2 pole 14 2 5 100V 60Hz 1ph L1 Neutral and ground 11 0 N A 15A 1 pole 14 2 5 200 220V 60Hz 1ph L1 Neutral and ground 5 8 N A 10A 1 pole 14 2 5 100V 50Hz 1ph L1 Neutral and ground 12 1 N A 20A 1 pole 12 4 200V 50Hz 1ph L1 Neutral and ground 7 5 N A 10A 1 pole 14 2 5 230 2...

Page 66: ... Phase machines should not have fuses breakers only N A Not Applicable Table 9 Serial Plate Voltage Terminal Block Connections Required Serial Plate Amps Recommended Circuit Breaker Rating Wire Size AWG mm2 120V 60Hz 1ph L1 Neutral and ground 16 0 20A 1 pole 12 4 208 240V 60Hz 1ph L1 L2 Neutral and ground 8 0 10A 2 pole 14 2 5 100V 60Hz 1ph L1 Neutral and ground 22 0 30A 1 pole 10 6 200 220V 60Hz ...

Page 67: ...WG mm2 400V 50Hz 3ph L1 L2 L3 and ground 16 N A 20A 3 pole 12 4 3 Phase machines should not have fuses breakers only N A Not Applicable Serial Plate Voltage Terminal Block Connections Required Serial Plate Amps Recommended Circuit Nonreversing Reversing Breaker Rating Wire Size AWG mm2 208V 60Hz 1ph L1 L2 Neutral and ground 64 N A 80A 2 pole 4 25 240V 60Hz 1ph L1 L2 Neutral and ground 57 N A 80A 2...

Page 68: ... L3 and ground 33 33 45A 3 pole 8 10 400 415V 50Hz 3ph L1 L2 L3 and ground 31 31 40A 3 pole 8 10 440V 60Hz 3ph L1 L2 L3 and ground 29 N A 40A 3 pole 8 10 460 480V 60Hz 3ph L1 L2 L3 and ground 27 27 35A 3 pole 8 10 3 Phase machines should not have fuses breakers only These serial plate voltages are only options available on the 30 series electric models N A Not Applicable Serial Plate Voltage Termi...

Page 69: ...4 25 380V 50 or 60Hz 3ph L1 L2 L3 and ground 38 38 50A 3 pole 6 16 400 415V 50Hz 3ph L1 L2 L3 and ground 35 35 45A 3 pole 8 10 440V 60Hz 3ph L1 L2 L3 and ground 33 N A 45A 3 pole 8 10 460 480V 60Hz 3ph L1 L2 L3 and ground 31 31 40A 3 pole 8 10 3 Phase machines should not have fuses breakers only N A Not Applicable Serial Plate Voltage Terminal Block Connections Required Serial Plate Amps Recommend...

Page 70: ...nipples flex hoses unions and tees Strainers may require cleaning due to materials from hoses or pipes Install vacuum breaker optional bucket trap with built in strainer and check valve For successful operation of tumble dryer install trap 18 inches 457 mm below coil and as near to the tumble dryer as possible Inspect trap carefully for inlet and outlet markings and install according to trap manuf...

Page 71: ...sate return lines Refer to Figure 27 for typical installations 1 Use flexible lines between steam inlet solenoid and steam coils as well as outlet between steam coil and traps 2 If necessary install a strainer at the end of each flexible hose 3 Install a steam trap to each strainer IMPORTANT Steam trap must be installed a minimum of 18 inches 457 mm below the steam coil outlet connections 4 Instal...

Page 72: ... 7 Vacuum Breaker Optional 3 Condensate Return Line from Supply Line 8 18 in 457 mm Drop 4 Shut Off Valve 9 Solenoid Valve Supplied with machine 5 Check Valve 10 Union Model Steam Pressure PSI bar Minimum Supply Pipe Diameter Steam Trap Size Pounds Condensate Hour Kilograms Condensate Hour 025 030 Series 80 100 5 3 6 9 3 4 in NPT 134 60 8 035 Series 80 100 5 3 6 9 3 4 in NPT 166 75 3 T30 Series 80...

Page 73: ...tes is available The control is shipped from the factory programmed with 1 minute of minimum heat time preset with 7 additional minutes of drying time dipswitches 1 2 and 3 in ON position and 1 minute of minimum cool down time for a total time of 9 minutes for a coin pulse For dipswitch settings refer to Table 19 Models Starting Serial No 0909xxxxx The seventh switch is used to program the amount ...

Page 74: ...F ON OFF OFF 12 ON ON OFF ON OFF OFF 13 OFF OFF ON ON OFF OFF 14 ON OFF ON ON OFF OFF 15 OFF ON ON ON OFF OFF 16 ON ON ON ON OFF OFF 17 OFF OFF OFF OFF ON OFF 18 ON OFF OFF OFF ON OFF 19 OFF ON OFF OFF ON OFF 20 ON ON OFF OFF ON OFF 21 OFF OFF ON OFF ON OFF 22 ON OFF ON OFF ON OFF 23 OFF ON ON OFF ON OFF 24 ON ON ON OFF ON OFF 25 OFF OFF OFF ON ON OFF 26 ON OFF OFF ON ON OFF 27 OFF ON OFF ON ON OF...

Page 75: ...OFF ON ON OFF ON 46 ON OFF ON ON OFF ON 47 OFF ON ON ON OFF ON 48 ON ON ON ON OFF ON 49 OFF OFF OFF OFF ON ON 50 ON OFF OFF OFF ON ON 51 OFF ON OFF OFF ON ON 52 ON ON OFF OFF ON ON 53 OFF OFF ON OFF ON ON 54 ON OFF ON OFF ON ON 55 OFF ON ON OFF ON ON 56 ON ON ON OFF ON ON 57 OFF OFF OFF ON ON ON 58 ON OFF OFF ON ON ON 59 OFF ON OFF ON ON ON 60 ON ON OFF ON ON ON 61 OFF OFF ON ON ON ON 62 ON OFF ON...

Page 76: ...ed to dry off solvents or dry cleaning fluids To reduce the risk of fire DO NOT DRY articles containing foam rubber or similarly textured rubberlike materials DO NOT DRY plastics anything containing wax or chemicals such as mops and cleaning cloths or anything dry cleaned at home with a dry cleaning solvent DO NOT TUMBLE fiberglass curtains and draperies unless the label says it can be done If the...

Page 77: ...rying and wrinkling Close loading door Tumble dryer will not operate with the door open Step 3 Determine Control Type and Temperature Setting Refer to the various control pages and follow instructions for the appropriate control type The type of fabric being dried will determine the temperature setting Consult the fabric care label or fabric manufacturer to determine proper temperature setting IMP...

Page 78: ...y time during the cycle OPEN DOOR If the loading door or lint panel door is opened during the cycle the heating system will shut off and the motor will stop To restart the cycle both doors must be closed and the START button must be pressed in If the load cools to 90 F 32 C before cool down time expires the control will flash Lr load ready in the heat time display If the door is not opened the tum...

Page 79: ...noperative AF 1 Airflow switch closed when cycle started Check airflow switch Replace if inoperative AF 2 Airflow switch failed to close after cycle started Check airflow switch Replace if inoperative AF Flashing Bouncing Airflow Switch Check airflow switch to ensure that it is properly aligned and securely mounted in the mounting bracket Make sure airflow switch can open and close freely Check in...

Page 80: ...l pads can be pressed in any sequence without damaging control or tumble dryer To stop the tumble dryer at any time open the door or press STOP RESET Figure 38 NOTE The window display will flash Press STOP RESET twice within three seconds to end the cycle and reset the control to idle status To restart the tumble dryer CLOSE door and press START pad IMPORTANT If the loading door or lint panel door...

Page 81: ...cycle in process the control will enter Run Mode once power is restored and continue the cycle If a power disruption is more than 5 seconds with a cycle in process the control will enter START Mode once power is restored If the dry time dipswitch settings have not changed from the factory default the IN USE LED will flash two to five times depending on model Ready Mode In Ready Mode the control wa...

Page 82: ...ctor switches to be tested When the temperature selector is changed the new setting is displayed by flashing the IN USE LED as follows High Normal 4 flashes Medium PP 3 flashes Low Delicate 2 flashes No Heat 1 flash NOTE To change dipswitch settings refer to Single Drop Timer Section To Program a Short Test Cycle 1 Unplug machine power cord 2 Write down machine control dip switch settings then set...

Page 83: ...0 F 72 C DELICATES Temperature 130 F 54 C Figure 43 2 Insert the coin s in the coin slot or the card into the opening Figure 44 3 Press START pad to start tumble dryer Figure 45 IMPORTANT To stop the tumble dryer at any time during the cycle OPEN DOOR To restart the tumble dryer CLOSE door and press START pad 4 When the cycle is complete open door and remove the laundry TMB2338N TMB1492N TMB1963N ...

Page 84: ...oin s in the coin slot or card into the card opening 3 Press START pad to start tumble dryer IMPORTANT To stop the tumble dryer at any time during a cycle OPEN DOOR To restart the tumble dryer CLOSE door and press START pad 4 When the cycle is complete open door and remove the laundry NOTE This machine includes an extended tumble feature Starting 20 minutes after a cycle ends the cylinder will tum...

Page 85: ... coin slot or card into the card opening 3 Press START pad to start tumble dryer IMPORTANT To stop the tumble dryer at any time during a cycle OPEN DOOR To restart the tumble dryer CLOSE door and press START pad 4 When the cycle is complete open door and remove the laundry NOTE This machine includes an extended tumble feature Starting 20 minutes after a cycle ends the cylinder will tumble for two ...

Page 86: ...e includes an anti wrinkle extended tumble feature After the drying cycle is complete the cylinder will tumble without heat every few minutes The intermittent tumbling will continue for one hour or until the door is opened After an hour the machine enters delayed tumble and will tumble for two minutes every hour for up to 18 hours or until the door is opened Figure 48 S MODELS H MODELS PROGRAM REV...

Page 87: ...tor will stop To restart the cycle both doors must be closed and the START pad must be pressed 3 When the cycle is complete open door and remove laundry NOTE This machine includes an anti wrinkle extended tumble feature After the drying cycle is complete the cylinder will tumble without heat every few minutes The intermittent tumbling will continue for one hour or until the door is opened After an...

Page 88: ...1 Open door and fill drum with clothes 2 Press and release one of the cycle buttons to select a cycle and start the tumble dryer Refer to Table 21 To use a custom cycle refer to the Programming Manual Table 21 IMPORTANT To stop the tumble dryer at any time during the cycle OPEN DOOR To restart the tumble dryer CLOSE door and press START button 3 When the cycle is complete open door and remove the ...

Page 89: ... alarm Reversing Nonreversing selection Five user programmable programs RPM display when equipped with rotational sensor only Monitors the lint door switch operation Monitors the thermistor for operation The minimum drying time is 0 minutes and the minimum cooling time is 2 minutes The maximum drying or cooling time is 60 minutes The drying temperature may be set from 100ºF 38ºC to 185º 195ºF 85º ...

Page 90: ...e time and minutes per coin Coin only 6 Display Displays the drying time cooling time drying temperature and diagnostic codes 7 Program Select This button toggles through the five user programmable programs Holding this button will save a program as indicated in Programming 8 User Program LEDs Illumination shows which user program is currently being displayed 9 Display Select Toggles the display b...

Page 91: ...dicates that the buzzer will sound for 5 seconds when the drying cycle is completed ON indicates that the buzzer will sound continuously until the STOP button is pressed or the loading door is opened 7 Safety Tumble OPL or Coin count Pay Coin If DIP switch 1 is set for OPL then DIP switch 7 in the ON position enables the safety tumble If DIP switch 1 is set for Coin then DIP switch 7 in the ON pos...

Page 92: ...ART button these buttons are used to adjust the drying time cooling time temperature clockwise time dwell time counterclockwise time and minutes per coin 4 Temperature LEDs Indicate temperature setting 5 DRYING LED Illuminated when in the drying cycle 6 INSTRUCTIONS Instructions to start a drying cycle 7 COOLING LED Illuminated when in the cooling cycle or when the display is currently showing the...

Page 93: ...the following parameter order 1 Tumble dryer run time per coin DRYING COOLING time HIGH temperature setpoint MEDIUM temperature setpoint LOW temperature setpoint 2 An LED will be on to indicate which parameter is flashing on the display 3 The hidden front panel increment and decrement keys are used to change the value 4 The CLEAR button is used to recall the default value 5 The START button is use...

Page 94: ...n arrows to adjust the times and temperature 13 Toggle between reversing REV illuminated or nonreversing REV not illuminated Only for tumble dryers with the reversing option 14 To cancel this temporary programming mode push the STOP button once to stop the current cycle and once more to cancel the modified program settings The program will revert back to its original settings Reversing Operation 1...

Page 95: ...ble Anti Wrinkle At the end of the cool down cycle the tumble dryer will stop and display END The DMP control will automatically rotate the basket for 5 seconds every 2 minutes for a total of 20 minutes until some function of the tumble dryer is activated deactivated by the user Operational Check for the Board Diagnostics 1 dor indicates that the loading or lint door is open 2 Cycle the tumble dry...

Page 96: ... only Manual Reset Error Steady On Internal Control Failure 70458601 and 70458701 controls cannot be serviced by the user If any control failures are detected the controls must be replaced by qualified service personnel Risk of explosion or fire can result if the control module has been opened or with any attempts to repair it and the warranty is void W818 WARNING Troubleshooting Guide Symptom Pro...

Page 97: ... the flame from sensor to ground To measure flame current connect a True RMS or analog DC micro ammeter to the FC and the FC terminals The reading should be 1 0 micro amps DC or higher If the meter reads negative or below 0 on the scale the meter leads are reversed Re connect leads with proper polarity Alternately a Digital Voltmeter may be used to measure the DC voltage between the FC and FC term...

Page 98: ...ttempt fails lockout will occur within 11 seconds of initial flame loss Termination of Flame Normal flame termination occurs when the thermostat has been satisfied meaning there is no immediate need for more heat The thermostat will disconnect power from the ignition control which will cause the gas valve to close and the flame to go out After a short period of time not less than 1 second the ther...

Page 99: ...rol will restore the spark for approximately 10 seconds If the ignition re attempt fails the ignition control will enter Lockout Mode The ignition control will remain in Run Mode until 24VAC is removed from terminals TH and GND on the control Termination of Flame The flame will go out when power is removed from ignition control The ignition control will turn off the gas valve and enter Standby Mod...

Page 100: ... Codes The Diagnostic LED or DGN LED is located by the power connector on the ignition control Refer to Figure 55 The Diagnostic LED will indicate the status of the ignition control Refer to Table 24 The Diagnostic LED will flash error codes one half second on and one half second off Error codes are separated by a one second pause before the code is repeated LED Color Description Orange Yellow Ini...

Page 101: ...cket mounting screws This will assure proper alignment of the airflow switch arm in the channel of the airflow switch bracket and prevent binding of the arm Loading Door Switch The door switch should be adjusted so the cylinder stops when door is opened 2 inches 51 mm plus or minus 0 25 inch 6 mm This switch is a normally open switch and is closed by the hinge cam when the door is closed If adjust...

Page 102: ...closed against force of the load tumbling against it There is proper adjustment of pull force when 8 to 15 pounds 35 6 N 66 7 N is required to open door If adjustment is required refer to Figure 57 and proceed as follows To adjust open door loosen acorn nut and turn door strike screw in or out as required Retighten acorn nut Figure 57 TMB997N 1 Door Strike Screw 2 Acorn Nut TMB997 1 2 ...

Page 103: ... entire opening in the lint screen panel Be sure that it does so e Wipe lint off of the cabinet high limit thermostat and thermistor Refer to Figure 58 f Replace the lint compartment panel on the tumble dryer ensuring a tight fit and lock if applicable 4 At end of day clean the machine s top front and side panels with mild detergent Rinse with clean water DO NOT use products that contain alcohol o...

Page 104: ...ctric gas and steam connections Won t Start Won t Heat Clothes Not Dry Possible Reason Corrective Actions Insert correct coin s or valid card if applicable Close the loading door tightly Close lint panel tightly Press the PUSH TO START or START pad button Be sure power cord is plugged all the way into the electrical outlet Drying timer is in OFF position Check the main fuse and circuit breaker Che...

Page 105: ...ed over to the applicable collection point for the recycling of electrical and electronic equipment Ensuring this product is disposed of correctly will help prevent potential negative consequences for the environment and human health which could otherwise be caused by inappropriate waste handling of this product The recycling of materials will help to conserve natural resources For more detailed i...

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