Alliance Laundry Systems 0904004427 Installation Operation & Maintenance Download Page 2

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Summary of Contents for 0904004427

Page 1: ...ilogram Capacity Starting Serial No 0904004427 Refer to Page 9 for Model Identification TMB1277C_SVG Original Instructions Keep These Instructions for Future Reference If this machine changes ownershi...

Page 2: ......

Page 3: ...your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualifi...

Page 4: ...ng materials are known to collapse be easily crushed and trap lint These conditions will obstruct tumble dryer airflow and increase the risk of fire W752R1 The following information applies to the sta...

Page 5: ...t 24 Check Local Codes and Permits 24 Water Requirements 24 Water Connections 24 Electrical Requirements 25 Auxiliary Alarm 25 Bolt On Angle Option 26 To Reverse the Loading Door 27 Before Placing Tum...

Page 6: ...Jumper Configuration Instructions 56 Ferrite Ring Installation 57 Electrical Specifications 59 Steam Requirements 62 Steam Requirements 62 Piping Recommendations 64 Installing Steam Trap and Making Co...

Page 7: ...11 13 86 Internal Control Failure 86 Troubleshooting 86 Proper Electrode Location 87 Flame Current Measurement 87 Ignition Control Operation for Non CE Models Through 3 10 13 87 Ignition Control Opera...

Page 8: ...Removing Tumble Dryer from Service 98 Disposal of Unit 99 China Restriction of hazardous substances RoHS 100 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 8 Part No 70457901ENR15...

Page 9: ...A050L SA050N SH050L SH050N SK050N ST050D ST050L ST050N SU050L SU050N UA050L UA050N UH050L UH050N UK050N UT050L UT050N UU050L UU050N YT050L YT050N YU050L YU050N BH050S BT050S BT050T BU050S BU050T CT050...

Page 10: ...075N UK075R UT075L UT075N UT075R UTF75L UTF75N UU075L UU075N UU075R YT075L YT075N YU075L YU075N BH075S BT075S BT075T BU075S BU075T CT075S CT075T CU075S CU075T HH075S HT075S HT075T HU075S HU075T IT075S...

Page 11: ...adaptable prep for central pay LL network adaptable prep for central pay LW reversing network adaptable prep for coin LX network adaptable prep for coin LY network adaptable prep for card LZ reversing...

Page 12: ...enance instructions or in published user repair instructions that you understand and have the skills to carry out W329 If replacement parts are required contact the source from where you purchased you...

Page 13: ...ilter When you perceive a gas odor immediately shut off the gas supply and ventilate the room Do not power on electrical ap pliances and do not pull electrical switches Do not use matches or lighters...

Page 14: ...ryer and the exhaust duct should be cleaned periodically by qualified service personnel Solvent vapors from dry cleaning machines create acids when drawn through the heater of the drying unit These ac...

Page 15: ...x 81 1054 x 1433 x 2057 41 5 x 56 4 x 81 1054 x 1433 x 2057 Slat Crate Packaging Weight Pounds Kilograms 669 303 742 337 837 380 Slat Crate Shipping Dimensions Inches Millimeters 44 5 x 55 x 87 75 11...

Page 16: ...z 110 000 116 1 32 2 225 000 237 65 94 Electric Models Heating Element Rating Kilowatts 21 kW 240 V 50 Hz 30 kW other vol tages Classic Line 30 kW Eco Line 21 kW Not Applicable Steam Models Steam Conn...

Page 17: ...87 in 860 mm 54 25 in 1378 mm 76 625 in 1946 mm 36 in 914 mm 38 625 in 981 mm 075 Series Steam 30 75 in 781 mm 33 87 in 860 mm 54 25 in 1378 mm 76 625 in 1946 mm 36 in 914 mm 38 625 in 981 mm F75 Gas...

Page 18: ...in 140 mm 6 53 in 166 mm 35 5 in 902 mm 39 22 in 996 mm F75 Gas 33 in 838 mm 7 1 in 180 mm 5 5 in 140 mm 6 53 in 166 mm 35 5 in 902 mm 39 22 in 996 mm Fire suppression system optional may not be on ma...

Page 19: ...ions TMB2239N_SVG B A Diameter A B 050 075 1 2 in NPT 14 75 in 375 mm 65 75 in 1670 mm F75 3 4 in NPT Specifications and Dimensions Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 19 Pa...

Page 20: ...G B A 1 2 B A 1 Gas and Steam 2 Electric A B 3 25 in 83 mm 75 5 in 1918 mm NOTE These figures are approximate dimensions only Specifications and Dimensions Copyright Alliance Laundry Systems LLC DO NO...

Page 21: ...B A C D E Diameter A B C D E 3 4 in NPT 15 25 in 387 mm 79 23 in 2013 mm 7 5 in 190 mm 64 64 in 1642 mm 78 14 in 1985 mm Specifications and Dimensions Copyright Alliance Laundry Systems LLC DO NOT CO...

Page 22: ...ues Materials Required Obtain Locally Steam Models One steam shut off valve for steam service line to be connected upstream of solenoid steam valve Two steam shut off valves for each conden sate retur...

Page 23: ...yer from pallet NOTE DO NOT discard shipping bolts they are used as machine leveling legs 3 Remove four nuts from the literature package and screw one fully on to each leveling leg 4 Screw the four le...

Page 24: ...month Refer to Operation Maintenance Manual NOTE Water pressure under 20 psi 138 kPa will cause low flow at water solenoid valve If the rear of the tumble dryer or the water supply is located in an ar...

Page 25: ...18 Inlet hose 10 feet 3 05 m NOTE Replacement outlet hoses are available at extra cost Order 44073301 Hose 39 in 99 cm Electrical Requirements WARNING Electrical power must be provided to tumble dryer...

Page 26: ...yer depth to be reduced to 34 5 16 inches 871 mm The tumble dryer should then fit through a 36 inch 914 mm door opening actual 34 5 inches 876 mm 1 Remove the loading door access panel front panel and...

Page 27: ...Location 7 Number of Shims for this Channel Figure 9 10 Remove the motor s and motor bracket s Refer to Figure 8 11 Unbolt and remove the two vertical trunnion channels 12 Remove the junction contacto...

Page 28: ...hange switch and plug locations Depress tabs with an ad justable pliers to remove plug and switch from front panel Reinstall switch orienting button toward center of machine Reinstall plug in switch s...

Page 29: ...tart with door open an operating tumble dryer should stop when door is opened TMB1997N_SVG 2 3 1 4 1 Switch New location 2 Plug New location 3 Door Assembly 4 Side Screw Figure 13 NOTE If machine is c...

Page 30: ...lint panel The heating systems should shut off when the lint panel is opened a maximum of 1 5 inches 38 mm The airflow switch operation may be affected by shipping tape still in place lack of make up...

Page 31: ...llow ing items Review and verify machine operation with customer Leave all literature and a signed Declaration of Conformity with customer Review machine warranty information with customer Apply warni...

Page 32: ...s that are available in different CE countries and how the machines need to be configured to op erate with those gases In the CE there are Natural Gas configu rations that do not allow for machine reg...

Page 33: ...7 Unregulated 50 0 0820 2 1 M40102 7 2 75 0 0785 2 0 M40099 9 3 Table 1 Properties of CE Gases Gas Type Gas Fami ly Group Gas De scrip tion Gas Desig nation Wi Hi Ws Hs d Wobb e In dex net Heat ing V...

Page 34: ...cessary conversion operations to convert from the factory supplied configuration to the desired config uration 3 Perform the conversions required so the tumble dryer is prop erly configured for the de...

Page 35: ...er Table 1 4 If applicable peel off the appropriate conversion sticker in cluded with tumble dryer and apply it to the serial plate over the ADJUSTED FOR ______ GAS ______ information 5 Commission tum...

Page 36: ...gure 1 2 Remove screw plug from pressure tap 3 Connect a U tube manometer or similar pressure gauge to the burner orifice manifold pressure tap 4 Start tumble dryer and note pressure once flame is bur...

Page 37: ...openings with louvers will restrict airflow The opening must be increased to compensate for area taken up and restrictions created by louvers Make up air openings in rooms containing tumble dryer s an...

Page 38: ...ncombustible material Refer to Figure 18 IMPORTANT For best performance provide an individ ual exhaust duct for each tumble dryer Do not install a hot water heater in a room containing tumble dryers I...

Page 39: ...be maintained schedule monthly inspections and cleaning of the ductwork NOTE The maximum length of a flexible metal duct must not exceed 7 9 ft 2 4 m as required to meet UL2158 clause 7 3 2A Manifold...

Page 40: ...3 mm 24 in 610 mm F 21 in 533 mm 26 in 660 mm G 23 in 584 mm 28 in 711 mm H 25 in 635 mm 30 in 762 mm I 26 in 660 mm 32 in 813 mm J 27 in 686 mm 33 in 838 mm K 29 in 737 mm 35 in 889 mm L 30 in 762 mm...

Page 41: ...A I 1 Outlet duct diameter combined largest duct diameter of both sides 2 45 typical Figure 21 Refer to Table 4 for measurements for each manifold Exhaust Requirements Copyright Alliance Laundry Syst...

Page 42: ...Natural Gas and Propane In stallation Code in Canada In Australia and New Zealand installation must comply with the Gas Installations Standard AS NZS 5601 Part 1 General Installations Obtain specific...

Page 43: ...n the drying mode If burner does not light and unit goes into lockout open and close the door and restart Repeat these steps until burner ig nites Use pipe compound resistant to actions of L P gas on...

Page 44: ...48 kW each F75 series tumble dryers 225 000 Btu hr 237 Mj hr 66 kW each Figure 23 SAMPLE CALCULATIONS Equivalent length Total length of main gas supply pipe to the far end of the tumble dryers 25 ft 1...

Page 45: ...000 3 4 1 1 1 1 1 160 000 3 4 1 1 1 1 1 4 1 1 4 180 000 3 4 1 1 1 1 4 1 1 4 1 1 4 200 000 1 1 1 1 1 4 1 1 4 1 1 4 300 000 1 1 1 4 1 1 4 1 1 4 1 1 2 1 1 2 400 000 1 1 4 1 1 4 1 1 2 1 1 2 1 1 2 1 1 2 50...

Page 46: ...hown in Gas Pipe Nominal Size NPT 1 700 000 2 2 1 2 2 1 2 2 1 2 3 3 1 800 000 2 2 1 2 2 1 2 2 1 2 3 3 1 900 000 2 2 1 2 2 1 2 3 3 3 2 000 000 2 2 1 2 2 1 2 3 3 3 2 200 000 2 2 1 2 3 3 3 3 2 400 000 2...

Page 47: ...120 000 1 2 1 2 1 2 1 2 1 2 1 2 140 000 1 2 1 2 1 2 1 2 1 2 1 2 160 000 1 2 1 2 1 2 1 2 1 2 1 2 180 000 1 2 1 2 1 2 1 2 1 2 1 2 200 000 1 2 1 2 1 2 1 2 1 2 1 2 300 000 1 2 1 2 1 2 1 2 1 2 3 4 400 000...

Page 48: ...1 1 4 1 1 4 2 200 000 3 4 1 1 1 1 4 1 1 4 1 1 4 2 400 000 1 1 1 1 1 4 1 1 4 1 1 2 2 600 000 1 1 1 1 4 1 1 4 1 1 4 1 1 2 2 800 000 1 1 1 1 4 1 1 4 1 1 4 1 1 2 3 000 000 1 1 1 1 4 1 1 4 1 1 4 1 1 2 For...

Page 49: ...20 2 1 M401027 98 800 104 8001 10 000 2441 3050 46 0 0810 2 1 M401003 88 400 93 Classic Line 075 Series Natural Gas 2001 4000 610 1220 29 0 1360 3 4 3 M400997 151 800 160 4001 6000 1221 1830 30 0 1285...

Page 50: ...31 2440 0 1299 3 3 44253801 98 800 104 8001 10 000 2441 3050 1 8 0 1250 3 2 M402489 88 400 93 F75 Series Natural Gas 2001 4000 610 1220 22 0 1570 4 0 3 M402996 207 000 218 4001 6000 1221 1830 24 0 152...

Page 51: ...inches mm Quantity Part Number Btu hr Mj hr Btu hr derate of 4 per 1000 feet 305 meters of altitude NOTE Eco line is only available in natural gas Table 7 Gas Requirements Copyright Alliance Laundry S...

Page 52: ...nections must be made by a qualified electrician using data on serial plate installa tion manuals and wiring diagram provided with tumble dryer and according to local codes Install a circuit breaker a...

Page 53: ...o operate at 24 Volts AC or DC If the central pay system provides 200 240V AC conversion is possible Loosen screw and move the BLK wire to the adjacent open terminal and tighten securely Refer to Figu...

Page 54: ...service box to the tumble dryer ground screw does not constitute a ground A dedicated ground conduit wire must be connected be tween the electrical service box ground bar and tumble dryer ground screw...

Page 55: ...Block Locations for Non CE Models TMB2269N_SVG 1 2 3 4 1 Junction Box 2 Terminal Block 3 Earth Ground 4 Electrical Service Figure 26 Electrical Requirements Copyright Alliance Laundry Systems LLC DO N...

Page 56: ...sing is selected and momentarily start the tumble dryer Check the direction of the cylinder rota tion If the cylinder rotates clockwise viewed from the front the phase sequence is correct If the cylin...

Page 57: ...rols and will void control warranty To install 1 Immediately after connection of power leads and before ap plying power to machine locate each of the incoming service leads including ground 2 Snap the...

Page 58: ...270N_SVG 2 1 CE Models TMB2271N_SVG 2 1 3 1 Ferrite Ring 2 Junction Box 3 Models Through 7 31 11 Figure 28 Electrical Requirements Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 58 Par...

Page 59: ...ed Serial Plate Amps Recommended Circuit Nonre versing Revers ing Breaker Rating Wire Size AWG mm 2 120V 60Hz 1ph L1 Neutral and ground 9 3 N A 15A 1 pole 14 2 5 120 208 240V 60Hz 1ph L1 L2 Neutral an...

Page 60: ...3 5 4 5 10A 3 pole 14 2 5 230 240V 50Hz 3ph L1 L2 L3 and ground 3 5 4 9 10A 3 pole 14 2 5 380V 50 or 60Hz 3ph L1 L2 L3 and ground 1 8 2 1 10A 3 pole 14 2 5 400 415V 50Hz 3ph L1 L2 L3 and ground 1 8 2...

Page 61: ...44 60A 3 pole 6 16 440V 60Hz 3ph L1 L2 L3 and ground 41 41 50A 3 pole 6 16 480V 60Hz 3ph L1 L2 L3 and ground 38 38 50A 3 pole 6 16 Table 11 Eco Line 075 Series Electric Models Serial Plate Rating Term...

Page 62: ...e return In both steam supply and steam return line it is recommended that each have a pipe union and shut off valve This will ena ble you to disconnect the steam connections and service the tumble dr...

Page 63: ...y 2 12 in 300 mm Riser 3 Shut Off Valve 4 Condensate Return Line from Supply Line 5 Return 6 Check Valve 7 Vacuum Breaker Optional 8 18 in 460 mm Drop 9 Solenoid Valve Supplied with machine 10 Steam B...

Page 64: ...condensate return lines The following steps outline the procedure for installing the steam trap and con necting the condensate return lines Refer to Figure 29 for typical installations 1 Use flexible...

Page 65: ...n for each coin pulse The additional drying time is add ed to the factory default minimum heat time of one minute A value of 1 to 64 minutes of additional drying time is available for each coin drop p...

Page 66: ...3 OFF ON OFF OFF OFF OFF 4 ON ON OFF OFF OFF OFF 5 OFF OFF ON OFF OFF OFF 6 ON OFF ON OFF OFF OFF 7 OFF ON ON OFF OFF OFF 8 factory de fault ON ON ON OFF OFF OFF 9 OFF OFF OFF ON OFF OFF 10 ON OFF OFF...

Page 67: ...2 ON ON ON ON ON OFF 33 OFF OFF OFF OFF OFF ON 34 ON OFF OFF OFF OFF ON 35 OFF ON OFF OFF OFF ON 36 ON ON OFF OFF OFF ON 37 OFF OFF ON OFF OFF ON 38 ON OFF ON OFF OFF ON 39 OFF ON ON OFF OFF ON 40 ON...

Page 68: ...ON OFF ON ON 56 ON ON ON OFF ON ON 57 OFF OFF OFF ON ON ON 58 ON OFF OFF ON ON ON 59 OFF ON OFF ON ON ON 60 ON ON OFF ON ON ON 61 OFF OFF ON ON ON ON 62 ON OFF ON ON ON ON 63 OFF ON ON ON ON ON 64 ON...

Page 69: ...that allows the temperature selector switches to be tested When the temperature selector is changed the new setting is dis played by flashing the IN USE LED as follows High Normal 4 flashes Table con...

Page 70: ...stops all machine control circuit functions but DOES NOT remove all electrical power from ma chine Operating Instructions WARNING To reduce the risk of fire electric shock or injury to persons read t...

Page 71: ...s and then start up in the proper di rection Refer to Programming Manual for more information on reversing IMPORTANT After any electrical maintenance is done make sure that the blower motor is turning...

Page 72: ...emove the laun dry WARNING To prevent the risk of fire remove laundry imme diately in case of power failure W779 NOTE This machine includes an anti wrinkle ex tended tumble feature After the drying cy...

Page 73: ...witch opens at end of cycle Replace airflow switch if inoperative Table 14 Electronic OPL Micro Control OM and RM Control Suffixes 1 To use an Automatic Cycle press an ON SELECT pad Select HIGH MEDIUM...

Page 74: ...op Control SD and SX Control Suffixes 1 Select HIGH MED LOW or NO HEAT by turning the tem perature knob HIGH Temperature 190 F 88 C MED Temperature 160 F 71 C LOW Temperature 130 F 54 C TMB2147N_SVG F...

Page 75: ...temperature pad HIGH Temperature 190 F 88 C MED Temperature 180 F 82 C LOW Temperature 160 F 72 C DELICATES Temperature 130 F 54 C 2 Insert the coin s in the coin slot or card into the card opening 3...

Page 76: ...RTANT To stop the tumble dryer at any time during a cycle OPEN DOOR To restart the tumble dryer CLOSE door and press START pad 4 When the cycle is complete open door and remove the laun dry WARNING To...

Page 77: ...and remove laundry WARNING To prevent the risk of fire remove laundry imme diately in case of power failure W779 NOTE This machine includes an anti wrinkle extended tumble feature After the drying cyc...

Page 78: ...dels Through 5 31 15 START BACK STOP TMB2369N_SVG Figure 53 L Models Through 5 31 15 N Models TMB2370N_SVG START STOP BACK Figure 54 L and P Models Starting 6 1 15 TMB1464R_SVG Figure 55 UniLinc Contr...

Page 79: ...i wrinkle extended tumble feature After the drying cycle is complete the cylinder will tumble without heat ev ery few minutes The intermittent tumbling will con tinue for one hour or until the door is...

Page 80: ...n 2 min Table 16 IMPORTANT To stop the tumble dryer at any time during the cycle OPEN DOOR To restart the tumble dryer CLOSE door and press START button 3 When the cycle is complete open door and remo...

Page 81: ...the display will flash E2F for 4 seconds and the default set tings will be used Follow steps 4 through 7 to reprogram any program number When finished set DIP switch 8 to OFF The programs are now sto...

Page 82: ...ight appears either the sensor is out of range or the key pulley or the sensor is bad In addition if the light stays on continuously then the sensor is too close to the component or the sensor is bad...

Page 83: ...rogram LEDs Illumination shows which user program is currently being displayed 9 Display Select Toggles the display between the drying time cooling time and temperature settings Pressing the Display b...

Page 84: ...mer This DIP switch determines the length of time that the end of cycle buzzer will remain on OFF indicates that the buzzer will sound for 5 seconds when the drying cy cle is completed ON indicates th...

Page 85: ...r coin and the number of coins deposited into the tum ble dryer The maximum time that can be accumulated and dis played is 99 minutes The drying time is the difference between the run time and the coo...

Page 86: ...me sensor and igniter module must share a common ground with the burner Nuisance shutdowns are often caused by a poor or erratic ground Verify that the system is powered and that the control is callin...

Page 87: ...ct a True RMS or analog DC micro amp meter to the FC and the FC terminals The reading should be 1 0 micro amps DC or higher If the meter reads negative or below 0 on the scale the meter leads are re v...

Page 88: ...Up Mode During Start Up Mode the ignition control will monitor the sys tem for faults and begin the ignition sequence If no faults are present the ignition control will begin the ignition sequence by...

Page 89: ...nition con trol entering Lockout Mode with the Diagnostic LED displaying Error Code 3 During the Flame Monitoring test the flame is checked to ensure the gas is being burned when the gas valve is on F...

Page 90: ...increases the amount of primary air supplied to the burner while closing the shutter decreases the primary air supply Adjust air shutter as fol lows Refer to Figure 63 1 Open the upper front access pa...

Page 91: ...of a load not drying the airflow switch bracket may need to be checked for proper alignment Be sure the locator pins are securely in their respective holes before tightening the bracket mounting scre...

Page 92: ...Door Catch 3 Acorn Nut Figure 66 Drive Belt Nonreversing Models 1 Remove guard from rear of tumble dryer 2 To adjust belt tension loosen idler housing bolts holding idler housing assembly to the guid...

Page 93: ...s 3 Position housing assembly by turning adjusting bolt until proper belt tension is reached then retighten idler housing bolts NOTE Adjusting the cylinder belt tension will change the drive tension D...

Page 94: ...d detergent Rinse with clean water DO NOT use products that contain alcohol on the control panel TMB2281N_SVG1 4 2 1 3 1 Thermistor 2 Thermostat 3 Blower 4 Lint Screen Figure 69 Monthly 1 Remove lint...

Page 95: ...ailure to maintain the fire suppression system will void the tumble dryer warranty NOTE The auxiliary output is activated during the fire suppression system maintenance test sequence Con sider this fa...

Page 96: ...5 40 18 57 61 26 28 52 24 Table 18 9 Clean up any water on the floor 10 Lock the fire suppression system control box 11 If the separate alarm option is being used reconnect the auxil iary alarm output...

Page 97: ...he elec trical outlet and hard or direct wire connections are tight Check the main fuse and circuit breaker Check fuses located in the machine Insufficient airflow Gas shut off valve in OFF position A...

Page 98: ...on machine 3 Turn off gas supply external to machine 4 Turn off manual gas shut off valve on machine 5 Turn off steam supply external to machine 6 Remove all electric gas and steam connections Removi...

Page 99: ...nt En suring this product is disposed of correctly will help prevent po tential negative consequences for the environment and human health which could otherwise be caused by inappropriate waste handli...

Page 100: ...is prepared in accordance with the provisions of SJ T 11364 O Indicates that the content of said hazardous substance in all of the homogenous materials in the component is within the limits required b...

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