Allen Engineering Corporation 048986 Operations & Parts Manual Download Page 6

Page: 6 / 124

049151; 07/08

4.0

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

...

Factory Service Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2

...

Replacement Part Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3

4.1

Upper Frame Unit, Front View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4

4.2

Upper Frame Unit, Rear View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-6

4.3

Instrumentation - Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8

4.4

Lower Frame Unit, Front View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-10

4.5

Lower Frame Unit, Rear View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-12

4.6

Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-14

4.7

Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-16

4.8

Steering System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-18

4.9

Redardant Spray System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-20

4.10

Pitch Control Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-22

4.11

Gas Power Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-24

4.12

Engine System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-26

4.13

Engine Mounting System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-28

4.14

Driveline System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-30

4.15

Throttle Control System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-32

4.16

Oil Drain System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-34

4.17

Engine Exhaust System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-36

4.18

Right Hand 20:1 Rotor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-38

4.19

Left Hand 20:1 Rotor Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-40

4.20

Right Hand Spider Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-42

4.21

Left Hand Spider Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-44

4.22

RH 20:1 Super Heavy Duty Gearbox . . . . . . . . . . . . . . . . . . . . . . . . . .4-46

4.23

LH 20:1 Super Heavy Duty Gearbox . . . . . . . . . . . . . . . . . . . . . . . . . .4-48

4.24

Identification and Marking Decals, Front View . . . . . . . . . . . . . . . . . . . 4-50

4.25

Identification and Marking Decals, Rear View . . . . . . . . . . . . . . . . . . . 4-52

4.26

Accessory - Pro Dolly Jack System . . . . . . . . . . . . . . . . . . . . . . . . . . .4-54

4.27

Accessory - Non-Standard Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-56

4.28

Tools - Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-58

4.29

Power/Control Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . .4-60

4.30

Work Lamp Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-62

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Summary of Contents for 048986

Page 1: ...MSP415 049151 07 08 Mechancial Super Pro MSP Series Riding Trowel OPERATIONS PARTS OPERATIONS PARTS MANUAL MANUAL ...

Page 2: ...049151 07 08 This manual or a copy of it must be kept with the machine at all times There is a manual storage container located on the machine for your convenience ...

Page 3: ...nual Allen Products are covered under one or more of the following patent numbers U S Design Patents 344 736 400 542 400 544 402 998 402 999 403 332 404 041 404 042 410 931 413 127 416 564 465 897 466 909 474 203 U S Utility Patents 5 108 220 5 288 166 5 238 323 5 328 295 5 352 063 5 405 216 5 476 342 5 480 257 5 480 258 5 533 831 5 562 361 5 567 075 5 613 801 5 658 089 5 685 667 5 803 658 5 816 7...

Page 4: ...t the defect resulted from operator abuse failure to perform normal maintenance on the product modification to product alterations or repairs made to the product without the written approval of Allen Allen specifically excludes from warranty any damage to any trowels resulting from an impact to the rotors 7 Impact damage is not covered under the Allen Gear Box warranty 8 Allen will pay shop labor ...

Page 5: ...lations 1 2 Federal Regulations 1 3 1 1 General Safety Precautions 1 4 1 2 Spark Arrestor Notice 1 5 1 3 Operating Safety 1 6 1 4 Engine Safety 1 8 1 5 Service Safety 1 9 1 6 Safety And Operation Labels 1 10 2 0 Operations 2 1 2 1 Introduction 2 3 2 2 Start Up Procedures 2 4 2 3 Operating Instructions 2 6 3 0 Service 3 1 3 1 Periodic Maintenance 3 2 3 2 Trowel Gearbox 3 3 3 3 Drive Belt 3 4 3 4 Co...

Page 6: ...em 4 30 4 15 Throttle Control System 4 32 4 16 Oil Drain System 4 34 4 17 Engine Exhaust System 4 36 4 18 Right Hand 20 1 Rotor Assembly 4 38 4 19 Left Hand 20 1 Rotor Assembly 4 40 4 20 Right Hand Spider Assembly 4 42 4 21 Left Hand Spider Assembly 4 44 4 22 RH 20 1 Super Heavy Duty Gearbox 4 46 4 23 LH 20 1 Super Heavy Duty Gearbox 4 48 4 24 Identification and Marking Decals Front View 4 50 4 25...

Page 7: ...any years of trouble free operation This manual is divided into the following sections SECTION 1 SAFETY SECTION 3 SERVICE SECTION 2 OPERATIONS Complete any warranty requirements as specified by the engine manufacturer in their instructions found inside the manual box located on the back of the riding trowel operator s seat Your engine and clutch is not manufactured by Allen Engineering Corporation...

Page 8: ...___________ Phone ____ ____ ______________________________________________________ Address _________________________________________________________________ City ____________________________________ State ________ Zip _____________ Salesman _______________________________ Mobile Phone __________________ Additional Comments _____________________________________________________ _____________________...

Page 9: ...ct description and part number from the PARTS section of this manual 3 Specify exact shipping instructions including the preferred routing and complete destination address 4 DO NOT return parts to AEC without receiving written authorization from AEC All authorized returns must be shipped pre paid 5 When placing an order please contact the AEC dealer nearest you All information specifications and i...

Page 10: ...fines each significant character or group of characters of the Model Number and Serial Number codes Serial Number The serial number found on the identification plate is a ten digit format The model number identifies your machine and will ensure that you receive the correct replacement parts 415 10 08 001 Production Sequence Model Number MSP 41 5 35VGGBB MODEL Year Mfd Month Mfd HP ENGINE MAKE 35 R...

Page 11: ...nit and is located on the left side of the operator s foot pedal platform on the mainframe Refer to Figure 1 for serial number and model number location This plate should not be removed at any time Please record the information found on this plate below so it will be available should the identification plate become lost or damaged When ordering parts or requesting service information you will alwa...

Page 12: ...s NOL L x W x H inch mm 101 5x50 5x58 Floor to top of seat 2578 1x1282 7x1473 2 Dry Weight lb kg 1144 519 Panning Path Width inch mm 97 5 2476 5 Two Rotors Diameter inch mm 46 1168 Center Distance Of Rotors inch mm 51 0 1295 4 Distance Between Rotors inch mm 5 0 127 Rotor Speed RPM 145 Finish Blade 10 inch mm 6 x 18 15x45 Gearbox 2 Super Heavy Duty SHD Welded Guard Ring Standard Flip Up Hooded Sea...

Page 13: ...t Type 3 Groove Cogged Vee Hour Meter Type Digital Read out Number Of Working Lights ea 4 CE MARKING Compliance AEC hereby declares under our sole responsibility that the machine identified within this manual complies with the provisions in accordance with Machinery Directive 98 37 EC AEC has applied the following normative documents 2000 14 EC Noise Emission Of Outdoor Equipment Directive EN 294 ...

Page 14: ...cable engine OEM owner s manual for specific instructions regarding engine operation This manual is included with the riding trowel at the time of shipping from AEC Petrol Engine Features Make Vanguard Model 613477 0172 E1 Rated Power hp kW 35 25 4 Displacemen t in cm 58 950 Dimensions L x W x H inch mm 16x17x20 40x44x50 Fuel Type Regular unleaded gasoline Cooling System Type Air Cooled Weight Dry...

Page 15: ...e ec ci if fi ic ca at ti io on ns s All information specifications and illustrations on this page in this manual are subject to change without notice and are based on the latest information at the time of publication 101 5 2578 1 mm LENGTH 50 5 1282 7 mm WIDTH 58 0 1473 mm HEIGHT ...

Page 16: ...are velocity value obtained at the handle grip while operating the ride on trowel on curing concrete in a manner most often experienced in normal circumstances Values were obtained from all three axes of motion The values shown represent the maximum RMS value from these measurements Summary Data Of Sound And Vibration Testing for CE Marking Test Machine Engine Type Distant Sound Press Operator Ear...

Page 17: ...1 1 049151 07 08 Section 1 SAFETY Section 1 SAFETY ...

Page 18: ... P PR RO OP PO OS SI IT TI IO ON N 6 65 5 W WA AR RN NI IN NG G Gasoline engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects and other reproductive harm S St ta at te e R Re eg gu ul la at ti io on ns s ...

Page 19: ...mes containing chemicals known to cause serious or fatal injury or illness such as respiratory disease cancer birth defects or other reproductive harm If you are unfamiliar with the risks associ ated with the particular process and or material being cut or the composition of the tool being used review the material safety data sheet and or consult your employer the material manufacturer supplier go...

Page 20: ...ocedure condition etc which is essential to highlight that contains useful or important information EMERGENCY is used for the identification of safety equipment first aid or emergency egress locations NOTICE used to convey safety information on labels and signs CAUTION is indicative of a potentially hazardous situation which if not avoided may result in minor or moderate injury Potentially hazardo...

Page 21: ...locations arrestors be used on internal combustion engines A spark arrester is a device designed to prevent the discharge of spark or flames from the engine exhaust It is often required when operating equipment on forested land to prevent the risk of fires Consult the engine distributor or local authorities and make sure that you comply with regulations regarding spark arrestors ...

Page 22: ...nt and injury to the user may result 1 3 6 NEVER operate the machine with the beltguard missing Exposed drive belt and pulleys create potentially dangerous hazards that can cause serious injuries 1 3 7 NEVER leave machine running unattended 1 3 8 DO NOT run the machine indoors or in an enclosed area such as a deep trench unless adequate ventilation through such items as exhaust fans or hoses is pr...

Page 23: ...S close fuel valve on engines equipped with one when machine is not being operated 1 3 14 ALWAYS store the equipment properly when it is not being used Equipment should be stored in a clean dry location out of the reach of children 1 3 15 ALWAYS operate the machine with all safety devices and guards in place and in working order ...

Page 24: ...ns or hoses is provided Exhaust gas from the engine contains poisonous carbon monoxide gas exposure to carbon monoxide can cause loss of consciousness and may lead to death 1 4 3 DO NOT smoke while operating the machine 1 4 4 DO NOT smoke when refueling the engine 1 4 5 DO NOT refuel a hot or running engine 1 4 6 DO NOT refuel the engine near an open flame 1 4 7 DO NOT spill fuel when refueling th...

Page 25: ...nts to clean parts especially in enclosed areas Fumes from fuels and solvents can become explosive 1 5 7 ALWAYS turn engine off and remove key from machine before performing maintenance or making repairs 1 5 8 ALWAYS handle blades carefully The blades can develop sharp edges which can cause serious cuts 1 5 9 ALWAYS keep the area around the muffler free of debris such as leaves paper cartons etc A...

Page 26: ...t reqi ures the operator to have maximum eye hearing hand and feet protec tion Also it highly recommends that the operator reads the manual This label cautions the operator to idle engine for 3 minutes minimum prior to shutting engine down to pre vent overheating and damage to the engine This label identifies the lift locations on the machine No other locations or features on the machine are to be...

Page 27: ...aning agents surface treatments or other foreign substances to contaminate drive components The drive components could be damaged from the contamintates and cause the drive system to fail This label is a maintenance reminder to grease the thrust bearing daily This will ensure that the life span of the bearings will be maintained at their optimal preformance level This label reminds the service tec...

Page 28: ... er ra at ti io on n L La ab be el ls s This label warns of the risk hazards associated with engine exhaust fumes causing heath issues as identified by the State of California This label cautions the user to be aware of potential pinch points on parts that are either removed and or used to lift another part ...

Page 29: ...2 1 049151 07 08 SECTION 2 OPERATIONS Section 2 OPERATIONS ...

Page 30: ...mind However it can present hazards if improperly operated and serviced Follow operating instructions carefully If you have any questions about operating or servicing this equipment please contact your Allen Engineering Dealer or AEC Customer Service at 800 643 0095 or 870 236 7751 ...

Page 31: ...e with low maintenance and trouble free use under some of the worst conditions All Allen Engineering MSP415 Riders are equipped with a safety shutdown switch and a low oil warning shutdown sensor switch engine OEM feature for added job safety and engine protection Operating time between fuel refills is approximately 2 1 2 to 3 hours with a rotor speeds up to 145 RPM The MSP415 Riders are the most ...

Page 32: ...owel seat DO NOT attempt to start the riding trowel without an operator in the seat 2 If engine is cold pull out the choke lever located in the control zone refer to Figure 2 2 1 Press down on throttle pedal located by the operator s right foot one to two times To much throttle during start up will flood the engine 3 Turn igintion switch key to the start position immediately release key when engin...

Page 33: ... 2 OPERATIONS 2 2 2 2 c co on nt ti in nu ue ed d S St ta ar rt t U Up p P Pr ro oc ce ed du ur re es s HOURMETER LIGHT SWITCH ENGINE CHOKE IGNITION SWITCH FIGURE 2 2 1 TOP VIEW OF CONTROLS FIGURE 2 2 2 FRONT VIEW OF CONTROLS ...

Page 34: ...he end of the slab make a 180 degree turn and repeat the straight line of direction to the other end of the slab To familiarize a new operator with the riding trowel the following steps should be taken All items in this manual are described from the operator Sitting On Machine or SOM for short 1 Location of all Operating Controls A Right Pitch Control B Joystick Forward Reverse C Joystick Left Rig...

Page 35: ...2 7 049151 07 08 SECTION 2 OPERATIONS 2 2 3 3 c co on nt ti in nu ue ed d O Op pe er ra at ti in ng g I In ns st tr ru uc ct ti io on ns s FIGURE 2 3 1 Operations Control Components A D B C F E G ...

Page 36: ...king the machine hover in one spot and then practice driving the machine in a straight line and making 180 degree turns Best control is achieved at full engine RPM After starting engine fully engage the throttle This allows the engine to warm up quicker At this time the machine s rotors will begin turning DO NOT use excessive pressure on the joysticks Excessive pressure does not increase the react...

Page 37: ...rowel A slight feathering motion forward and backward with the left hand joystick is required to move the machine in a straight path to the left or right while operating the right hand joystick Refer to Figure 2 3 3 Position Action 1 Forward 2 Reverse 3 Rotate clockwise 4 Rotate counter clockwise 5 Left sideways 6 Right sideways FIGURE 2 3 3 Steering Control Diagram ...

Page 38: ...ti io on ns s 2 3 3 Pitch Adjustment On The Riding Trowel Use these control levers to adjust the pitch of the blades based on the working condition or stage of the poured concrete surface Position Action 1 Flat No Pitch 2 Slight Pitch 3 Additional Pitch 4 Additional Pitch 5 Maximum Pitch FIGURE 2 3 4 Stages Of Pitch Adjustment ...

Page 39: ...3 1 049151 07 08 SECTION 3 SERVICE Section 3 SERVICE ...

Page 40: ...s supplied with the machine when it was shipped To service the engine remove the front screen and tilt seat back TABLE 3 1 1 CHECK LIST ITEM DAILY EVERY 20 HRS EVERY 50 HRS EVERY 100 HRS EVERY 300 HRS Grease towel arms Check oil level in gearbox Check engine oil level Inspect air filter replace if required Check tighten external hardware Check drive belt for wear Check valve clearance Change engin...

Page 41: ...ll plug Add oil through hole opening Replace fill plug after proper level has been achieved DO NOT fill past the fill plug hole opening Use Allen Mobil Oil SHC 634 synthetic ISO VG 460 2 Each Gearbox has a grease fitting on top cover that must be greased 2 SHOTS ONLY every 300 operating hours Use only Mobilith SHC 220 Extended pressure grease FIGURE 3 2 1 FILL PLUG LOCATION FIGURE 3 2 2 GREASE FIT...

Page 42: ... to Figure 3 3 3 Be sure to reset the gap between the u joints to 3 64 to 3 16 when reassembling 5 Replace new belt in opposite order of removal and adjust tension if required 6 Reconnect the battery 3 3 2 To Add Drive Belt 1 Place the trowel on a flat level surface with the blades pitched flat 2 Disconnect the battery Refer to Figure 3 3 1 3 Remove battery 4 Disconnect and remove u joint assembly...

Page 43: ...er tensioning shortens belt and bearing life 4 Make V drive inspection on a periodic basis Tension belt when slipping 5 To adjust belt tension loosen engine mounting nuts C on both sides to allow engine to move freely when adjusting Refer to Figure 3 3 2 6 Loosen belt tensioner bracket adjustment nuts B both sides and turn inside adjustment nut moving the belt tensioner bracket A in appropriate di...

Page 44: ...EMOVAL AND TENSION ADJUSTMENT 3 GROOVE PULLEY COGGED VEE 3 GROOVE BELT CLUTCH GUARD A BELT TENSIONER BRACKET B ADJUSTMENT NUTS BOTH SIDES 3 3 3 3 c co on nt ti in nu ue ed d D Dr ri iv ve e B Be el lt t C MOUNTING NUTS FRONT SIDE C MOUNTING NUTS REAR SIDE ...

Page 45: ...TION 3 SERVICE FIGURE 3 3 3 U JOINT LOCATION 3 GROOVE PULLEY U JOINT ASSEMBLY COGGED VEE 3 GROOVE BELT 3 3 3 3 c co on nt ti in nu ue ed d D Dr ri iv ve e B Be el lt t SHAFT HUB 1 4 20x3 4 SHCC AND 1 4 LOCK WASHER TYPICAL ...

Page 46: ...nly If levers appear out of adjustment they can be re adjusted forward or backwards as follows Trowel must be placed on flat level surface that fully supports the blades on both rotors 1 Loosen nylock nuts A 2 Loosen jam nuts B 3 Extend linkage to adjust control levers backward 4 Shorten linkage to adjust linkage control levers forward 5 After levers have been adjusted to the desired position re t...

Page 47: ...3 9 049151 07 08 SECTION 3 SERVICE 3 3 4 4 c co on nt ti in nu ue ed d C Co on nt tr ro ol l L Le ev ve er r A Ad dj ju us st tm me en nt t B A A FIGURE 3 4 1 CONTROL LEVER ADJUSTMENT B B B ...

Page 48: ...rocedure The right hand lever should be set to the same angle as that of the left to form a V If levers become out of adjustment adjust the right hand lever as follows 1 Loosen jam nuts D 2 Extend linkage to move control levers to the right 3 Shorten linkage to move control levers to the left 4 After control lever has been adjusted to the desired position re tighten jam nuts D ...

Page 49: ...c co on nt ti in nu ue ed d R Ri ig gh ht t H Ha an nd d C Co on nt tr ro ol l L Le ev ve er r A Ad dj ju us st t FIGURE 3 5 1 V FORM ORIENTATION FIGURE 3 5 2 RIGHT HAND CONTROL ADJUSTMENT JOY STICK LOCATIONS V FORM D LINKAGE LOWER CONTROL ARM D ...

Page 50: ...and to check the flatness and straightness of the trowel arms The steps below descride the general procedure to remove the trowel arms to be aligned Make sure that there is no pitch in the blades before attempting to remove a trowel arm 1 Block up pressure plate A using a wooden block 2 Remove stabilizer ring from spider assembly 3 Remove blades from trowel arms 4 Loosen hex head cap screw B and r...

Page 51: ... SERVICE 3 3 6 6 c co on nt ti in nu ue ed d L Li if ft t L Le ev ve er r A Ad dj ju us st tm me en nt t A B TROWEL ARM BLADE FIGURE 3 6 1 PRESSURE PLATE LOCATION FIGURE 3 6 2 FASTENER HARDWARE REMOVAL SPIDER BOSS STABLIZER RING ...

Page 52: ...to prevent them from tipping forward when trowel is being lifted 4 Insert the front dolly jack J fully into the holes K in the mainframe of the riding trowel The front dolly jacks are equipped with short lifting tubes while the rear dolly jacks have long lifting tubes 5 Insert the rear dolly jacks M with the long lifting tubes into the holes L provided in the rear of the mainframe The holes in the...

Page 53: ... 3 7 7 c co on nt ti in nu ue ed d T Tr ra an ns sp po or rt ti in ng g T Tr ro ow we el l FIGURE 3 7 2 FRONT DOLLY JACK PORT LOCATION FIGURE 3 7 3 REAR DOLLY JACK LOCATION FIGURE 3 7 4 FRONT DOLLY JACK FIGURE 3 7 5 REAR DOLLY JACK K L J M ...

Page 54: ... lifting bridle N is available and recommended for lifting the trowel Attach the bridle to each of the four lifting eyes O on the trowel Refer to Figure 3 7 7 Secure steering levers to frame to prevent them from tipping forward when the towel is being lifted 3 3 7 7 c co on nt ti in nu ue ed d T Tr ra an ns sp po or rt ti in ng g T Tr ro ow we el l FIGURE 3 7 6 LIFTING BRIDLE N STEERING LEVERS ...

Page 55: ...3 17 049151 07 08 SECTION 3 SERVICE 3 3 7 7 c co on nt ti in nu ue ed d T Tr ra an ns sp po or rt ti in ng g T Tr ro ow we el l FIGURE 3 7 7 LIFTING EYE LOCATION O LIFTING EYE ...

Page 56: ...t allow positive and negative cable ends to touch 1 Use a battery of the same voltage 12V as is used with your engine 2 Attach one end of the positive booster cable red to the positive terminal of the booster battery Attach the other end to the terminal of your engine battery 3 Attach one end of the negative booster cable black to the negative terminal on the booster Attach the other end of the ne...

Page 57: ...he battery charger off before connecting or disconnecting the leads When connecting the leads connect the positive lead first then the negative lead to avoid sparks 6 Be sure the ignition switch is OFF before connecting or turning charge ON Sudden power surges can destory electronic components 7 When turning the charger ON slowly increase the charge rate If gassing or spewing occurs turn the charg...

Page 58: ...ury or death 3 9 2 Winterizing Retardant System Procedures To properly drain the system perform the following steps 1 Drain the retardant tank completely of any water disconnect bottom hose attached to outlet on tank to allow the water to drain 2 While bottom hose is disconnected turn pump ON and allow the pump to purge the water from the hose system then turn pump OFF 3 Using an appropriate conta...

Page 59: ...ECTION 3 SERVICE FIGURE 3 9 1 COMPONENT LOCATION RETARDANT TANK 3 3 9 9 c co on nt ti in nu ue ed d W Wi in nt te er ri iz zi in ng g R Re et ta ar rd da an nt t S Sy ys st te em m SPRAY PUMP BOTTOM PORT OF RETARDANT TANK ...

Page 60: ...3 22 SECTION 3 SERVICE 049151 07 08 N No ot te es s ...

Page 61: ...4 1 049151 07 08 Section 4 PARTS Section 4 PARTS ...

Page 62: ... sitting on machine SOM All set screws have blue LOC TITE applied at the factory If set screw is removed or loosened for any reason re apply blue LOC TITE All grease fittings are capped with CAP PLUG GC 5 AEC PN 015692 to protect the fitting If cap becomes missing or damaged replace it as soon as possible Anti Seize is applied at the factory to all drive line coupling gear box main and counter sha...

Page 63: ...e key number Common hardware parts may be purchased locally if they are the same type as defined in the Description column in the applicable parts list table This manual contains an illustrated parts list for help in ordering replacement parts for your machine Follow the instructions below when ordering parts to insure prompt and accurate delivery 1 All orders for service parts include the serial ...

Page 64: ...4 4 Section 4 PARTS 049151 07 08 4 4 1 1 I Il ll lu us st tr ra at ti io on n F Fr ro on nt t V Vi ie ew w U Up pp pe er r F Fr ra am me e U Un ni it t 1 4 2 3 5 ...

Page 65: ... Up pp pe er r F Fr ra am me e U Un ni it t REF PART NO DESCRIPTION QTY NOTES 048988 MODULE SEAT FRAME 1 REF 1 049017 FRAME SEAT 1 2 049060 SEAT OPERATOR 1 3 041537 HOLDER CUP 1 4 049000 SCREEN FRONT 1 5 048678 HANDLE LOAD RATED NYLON 1 6 049151 MANUAL MSP415 MECH DRV OPER PARTS 1 1 NOTES 1 Not shown ...

Page 66: ...4 6 Section 4 PARTS 049151 07 08 4 4 2 2 I Il ll lu us st tr ra at ti io on n R Re ea ar r V Vi ie ew w U Up pp pe er r F Fr ra am me e U Un ni it t 3 4 2X 1 2X 2 2X 5 2X 6 2X ...

Page 67: ... 5 16 SPLIT LOCK 2 2 010018 BOLT 5 16 18x1 2 HEX HEAD CAP 2 3 048877 BRACE 13 1 2 TABLE LEG 1 4 047665 BUMPER RUBBER 2 5 010568 SCREW 10 32x1 2 ROUND HEAD MACHINE 3 6 029568 NUT 10 32 NYLOCK HEX 3 7 010036 BOLT 3 8 16x1 HEX HEAD CAP 4 1 2 8 010464 NUT 3 8 16 NYLOCK HEX 4 1 2 NOTES 1 Not shown 2 These hardware items are used to secure the seat frame assembly to the lower main frame assembly ...

Page 68: ...4 8 Section 4 PARTS 049151 07 08 4 4 3 3 I Il ll lu us st tr ra at ti io on n I In ns st tr ru um me en nt ta at ti io on n C Co on nt tr ro ol l S Sy ys st te em m 1 ...

Page 69: ...tion 4 PARTS 4 4 3 3 P Pa ar rt ts s L Li is st t I In ns st tr ru um me en nt ta at ti io on n C Co on nt tr ro ol l S Sy ys st te em m REF PART NO DESCRIPTION QTY NOTES 1 047685 METER HOUR PANEL MOUNT 1 NOTES 1 Not shown ...

Page 70: ...4 4 4 I Il ll lu us st tr ra at ti io on n F Fr ro on nt t V Vi ie ew w L Lo ow we er r F Fr ra am me e U Un ni it t 1 4 6 5 7 11 4X 8 2X 9 4X 10 4X 13 4X 12 4X 14 4X 15 4X 16 4X 17 4X 16 2X 18 2X 19 4X 20 8X 21 4X 19 4X 20 8X 21 4X 4 2 3 ...

Page 71: ...LEVIS 3 8 X 3 3 4 1 026226 FSTN PIN COTTER 3 32 X 3 4 1 032468 ASSY KILL SWITCH N C 1 6 039137 ASSY VG HO THROTTLE PEDAL 1 7 048932 BAR BATTERY HOLD DOWN 1 8 042260 LATCH T HANDLE EXLARGE DRAW 2 9 010568 SCREW 10 32x1 2 ROUND HEAD SLOT MACH 4 10 032358 WASHER NO 10 EXTERNAL TOOTH LOCK 4 11 046744 MOUNT 90 LB MOTOR ISOLATOR 45A 4 12 048559 BAR BEARING HOUSING 4 13 048560 BEARING I GLIDE FLANGE 4 14...

Page 72: ...4 PARTS 049151 07 08 4 4 5 5 I Il ll lu us st tr ra at ti io on n R Re ea ar r V Vi ie ew w L Lo ow we er r F Fr ra am me e U Un ni it t 2 2X 4 2X 11 4X 12 4X 13 4X 5 4X 6 8X 7 8X 1 3 4X 14 4X 15 4X 8 4X 9 8X 10 8X ...

Page 73: ... MANUAL PACK TUBE 1 4 047715 ROD BATTERY RETAINER 2 5 010090 WASHER 5 16 SPLIT LOCK 4 6 010091 WASHER 3 8 SPLIT LOCK 8 7 010036 BOLT 3 8 16x1 HEX HEAD CAP 8 8 042140 BRACKET REAR LIGHT 4 9 010035 BOLT 3 8 16x3 4 HEX HEAD CAP 8 10 020514 NUT 3 8 16 LOCKING HEX STOVER 8 11 047547 NUT 5 16 18 PAL SNAP 4 12 010082 WASHER 5 16 FLAT 4 13 010019 BOLT 5 16 18x3 4 GRADE 5 HEX HEAD CAP 4 14 020542 NUT 1 4 2...

Page 74: ...4 14 Section 4 PARTS 049151 07 08 4 4 6 6 I Il ll lu us st tr ra at ti io on n F Fu ue el l S Sy ys st te em m 1 2 2X 4 5 8 9 10 11 11 2X 10 2X 12 2X 13 2X 6 7 14 ...

Page 75: ...7701 CAP 3 1 2 VENTED BLACK 1 5 049227 PUMP 12V GAS ELECTRIC FUEL 1 6 047702 FITTING L FUEL 1 4 NIPPLE 90 1 7 047703 BUSHING WATER TANK 1 8 049150 FILTER 1 4 IN LINE GAS FUEL 1 9 048963 STRAP GAS FILTER 1 10 020542 NUT 1 4 20 LOCK HEX STOVER 3 11 010002 BOLT 1 4 20x3 4 HEX HEAD CAP 3 12 010090 WASHER 5 16 SPLIT LOCK 2 13 010100 NUT 5 16 18 HEX 2 14 039155 HOSE 1 4 FUEL LINE 4 7 2 NOTES 1 Not shown...

Page 76: ...4 16 Section 4 PARTS 049151 07 08 4 4 7 7 I Il ll lu us st tr ra at ti io on n E El le ec ct tr ri ic ca al l S Sy ys st te em m 2 1 3 3 3 5 6 7 8 3 4 11 12 13 ...

Page 77: ...NG 4 4 034716 RELAY 12 V 30 50 A 1 5 035597 INSULATOR BATTERY TERMINAL POSITIVE 1 1 6 035598 INSULATOR BATTERY TERMINAL NEGATIVE 1 1 7 048975 CABLE POSITIVE BATTERY 1 1 8 048976 CABLE NEGATIVE BATTERY 1 1 9 049064 HARNESS MSP415 POWER CONTROL DISTR 1 1 10 049063 HARNESS MSP425 LIGHT 1 1 11 010568 SCREW 10 32x1 2 ROUND HEAD SLOT MACH 1 12 032358 WASHER NO 10 EXTERNAL TOOTH LOCK 1 13 029568 NUT 10 3...

Page 78: ...8 Section 4 PARTS 049151 07 08 4 4 8 8 I Il ll lu us st tr ra at ti io on n S St te ee er ri in ng g S Sy ys st te em m 17 2X 19 3 4 2X 5 6X 21 22 20 9 2X 14 15 14 15 13 2X 12 4X 13 2X 13 2X 11 6X 10 6X 18 ...

Page 79: ...RING MSP425 2 10 026267 BOLT 3 8 16x1 2x1 SHOULDER 6 11 010464 NUT 3 8 16 NYLOCK HEX 6 12 026447 NUT 3 4 10 THIN SELF LOCKING HEX 4 13 010051 NUT 1 2 20 FINE HEX JAM 6 14 010005 BOLT 1 4 20x1 1 2 GRADE 8 HEX CAP 2 15 020542 NUT 1 4 20 LOCK HEX STOVER 2 16 17 048969 SHAFT STEERING 2 1 18 048970 SHAFT FULCRUM 1 1 19 048925 FULCRUM L R STEERING MS 1 20 048894 CONTROL RIGHT HORTIZONTAL 1 21 048895 CON...

Page 80: ... 4 9 9 I Il ll lu us st tr ra at ti io on n R Re ed da ar rd da an nt t S Sp pr ra ay y S Sy ys st te em m 1 2 2X 4 6 7 8 9 2X 10 2X 11 2X 12 2X 13 2X 3 2X 16 15 12 20 21 12 17 4X 18 4X 19 4X 25 2X 26 2X 5 LEFT SIDE JOYSTICK LEVER 14 2X ...

Page 81: ... NIPPLE 1 4 NPT CLOSE PLASTIC 2 11 041624 RETAINER NYLON SPARY TIP 2 12 047933 ELBOW 1 4 PUSHLOK X 1 4 NPT PLASTIC 4 13 047578 STRAINER POLY 50 MESH 2 14 012702 TIP 80 x0 10 GPM BRASS SPRAY 2 15 047702 FITTING L FUEL 1 4 NIPPLE 90 1 16 047703 BUSHING WATER TANK 1 17 016382 SCREW 10 32x1 ROUND HEAD SLOT MACH 4 18 018072 WASHER NO 10 SAE FLAT 4 19 029568 NUT 10 32 NYLOCK HEX 4 20 040387 ELBOW 3 8x1 ...

Page 82: ...4 22 Section 4 PARTS 049151 07 08 4 4 1 10 0 I Il ll lu us st tr ra at ti io on n P Pi it tc ch h C Co on nt tr ro ol l A As ss se em mb bl ly y 2 4 7 8 ...

Page 83: ... 20x3 8 RND HD MACH 2 1 2 015747 PIN 3 16x1 3 8 ROLL 1 3 015768 SCREW 1 4 20x1 4 SCKT HD CAP 2 1 4 026240 TUBE PRO PITCH CONTROL 1 5 029812 BUSHING SLIDE PITCH CONTROL 1 1 6 029822 SHAFT PITCH CONTROL 1 1 7 032115 KNOB PITCH CONTROL HANDLE 1 8 032157 ASSY CRANK HANDLE AND BEARING 1 2 NOTES 1 Not shown 2 QTY values shown are for one 1 comlete pitch control assembly The rider uses two 2 of these pit...

Page 84: ...ction 4 PARTS 049151 07 08 4 4 1 11 1 I Il ll lu us st tr ra at ti io on n G Ga as s P Po ow we er r U Un ni it t 1 EXHAUST SYSTEM ENGINE MOUNTING SYSTEM DRIVELINE SYSTEM ENGINE SYSTEM THROTTLE CONTROL SYSTEM ...

Page 85: ...4 25 049151 07 08 Section 4 PARTS 4 4 1 11 1 P Pa ar rt ts s L Li is st t G Ga as s P Po ow we er r U Un ni it t REF PART NO DESCRIPTION QTY NOTES 1 048989 MODULE GAS POWER UNIT 1 REF NOTES 1 Not shown ...

Page 86: ...4 26 Section 4 PARTS 049151 07 08 4 4 1 12 2 I Il ll lu us st tr ra at ti io on n E En ng gi in ne e S Sy ys st te em m 1 2 3 4 ...

Page 87: ...n ne e S Sy ys st te em m REF PART NO DESCRIPTION QTY NOTES 1 048866 ENG VANGUARD 35 HP BIG BLOCK AIR COOLED 1 2 049189 FILTER VGBB ENGINE OIL 1 2 3 049190 FILTER PRE CLEANER FOAM AIR CLEANER 1 1 2 4 049191 FILTER PRIMARY CARTRIDGE AIRE CLEANER 1 1 2 NOTES 1 Not shown 2 Service Part Item ...

Page 88: ...4 28 Section 4 PARTS 049151 07 08 4 4 1 13 3 I Il ll lu us st tr ra at ti io on n E En ng gi in ne e M Mo ou un nt ti in ng g S Sy ys st te em m 9 3 1 2 12 2X 6 3X 5 4X 4 4X 10 2X 11 2X 7 3X 2 8 3X ...

Page 89: ...INE MOUNT 1 2 049092 BRACKET REAR ENGINE BOLT 2 3 049027 BRACKET BELT TENSIONER 1 4 010090 WASHER 5 16 SPLIT LOCK 4 5 010100 NUT 5 16 18 HEX 4 6 028794 CLAMP NO 14 INSULATED LOOP 3 7 010002 BOLT 1 4 20x3 4 GR 5 HHC 3 8 020542 NUT 1 4 20 ZINC STOVER HEX 3 9 048959 GROMMET 1 2 RUBBER 1 10 010083 WASHER 3 8 ID USS FLAT 2 11 010091 WASHER 3 8 ID SPLIT LOCK 2 12 010102 NUT 3 8 16 HEX 2 NOTES 1 Not show...

Page 90: ...51 07 08 4 4 1 14 4 I Il ll lu us st tr ra at ti io on n D Dr ri iv ve el li in ne e S Sy ys st te em m 11 2 1 5 3 4 6 7 7 8 4X 9 4X 10 4X 11 12 13 28 27 14 4X 15 16 17 20 6X 17 18 16X 19 16X 24 2X 22 2X 23 2X 21 2X 11 11 25 2X ...

Page 91: ... 7 16 20x1 1 2 GRADE 8 HHC 4 11 047636 HUB Ø1 25 BORE GEARBOX SHAFT 4 12 033638 BRACKET CLUTCH GUARD 1 13 033026 GUARD CLUTCH 1 14 011791 KEY 25x1 ROUND END 4 15 047595 KEY 3 8x 335x3 1 16 032728 WASHER PRESSURE KO 1 17 047637 ASSY U JOINT TELESCOPING 2 18 010089 WASHER Ø1 4 SPLIT LOCK 16 19 017314 SCREW 1 4 20x5 8 SOCKET HEAD ROUND 16 20 015692 CAP Ø1 4 RED GREASE 6 21 045854 BOLT 7 16 14x1 1 4 G...

Page 92: ...4 32 Section 4 PARTS 049151 07 08 4 32 4 4 1 15 5 I Il ll lu us st tr ra at ti io on n T Th hr ro ot tt tl le e C Co on nt tr ro ol l S Sy ys st te em m 1 2 4 7 2X 3 6 2X 5 ...

Page 93: ...o ol l S Sy ys st te em m REF PART NO DESCRIPTION QTY NOTES 1 032300 ASSY 60 LG THROTTLE CABLE 1 2 049037 ROD 10 32 FEMALE END 1 3 013728 SCR 10 32x3 4 HEX HEAD MACHINE 1 4 029568 NUT 10 32 NYLOCK HEX 1 5 049048 BRACKET THROTTLE SUPPORT 1 6 010019 BOLT 5 16 18x3 4 GR 5 HHC 2 7 010100 NUT 5 16 18 HEX 2 NOTES 1 Not shown ...

Page 94: ...4 34 Section 4 PARTS 049151 07 08 4 4 1 16 6 I Il ll lu us st tr ra at ti io on n O Oi il l D Dr ra ai in n S Sy ys st te em m 2 1 ...

Page 95: ... 1 16 6 P Pa ar rt ts s L Li is st t O Oi il l D Dr ra ai in n S Sy ys st te em m REF PART NO DESCRIPTION QTY NOTES 1 049067 ASSY MSP415 OIL DRAIN 1 2 001005 OIL CONOCO M O 10W30W 0 8 1 2 NOTES 1 Not shown 2 QTY U M is indicated by gallons ...

Page 96: ...4 36 Section 4 PARTS 049151 07 08 4 4 1 17 7 I Il ll lu us st tr ra at ti io on n E Ex xh ha au us st t S Sy ys st te em m 1 EXISTING ENGINE OEM HARDWARE EXISTING ENGINE OEM MUFFLER ...

Page 97: ... 37 049151 07 08 Section 4 PARTS 4 4 1 17 7 P Pa ar rt ts s L Li is st t E Ex xh ha au us st t S Sy ys st te em m REF PART NO DESCRIPTION QTY NOTES 1 049021 SHIELD MSP415 MUFFLER HEAT 1 NOTES 1 Not shown ...

Page 98: ... ll lu us st tr ra at ti io on n R Ri ig gh ht t H Ha an nd d 2 20 0 1 1 R Ro ot to or r A As ss se em mb bl ly y 1 2 31 4X 30 4X 27 4X 28 4X 34 2X 33 2X 32 4 26 27 4X 29 4X 7 5 10 2X 9 8 21 22 6 12 11 18 13 3 15 16 17 23 5X 24 15X 25 15X 20 5X 19 5X 14 7X ...

Page 99: ...01163 FITTING 1 8 27 PTF STR GREASE 1 14 015692 CAP Ø1 4 RED GREASE 7 15 037652 WASHER HD RETAINING 1 16 015691 SCREW 1 2 13x1 1 2 RH SKT HD CAP 1 17 015693 PLUG PLASTIC CAP EC12 1 18 040833 RING 5 BLADE STABILIZER 1 19 025092 BUSHING 3 8x1 2x5 19 BRONZE 5 20 025091 SCREW 5 16 18x1 2xØ3 8x3 8 SHOULDER 5 21 026504 SCREW 5 16 18x1 2xØ3 8x1 1 4 SHOULDER 1 22 012612 NUT 5 16 18 NYLOCK HEX 1 23 037532 ...

Page 100: ... 9 I Il ll lu us st tr ra at ti io on n L Le ef ft t H Ha an nd d 2 20 0 1 1 R Ro ot to or r A As ss se em mb bl ly y 1 2 11 32 4 27 4X 28 4X 30 4X 31 4X 26 27 4X 29 4X 7 5 6 10 2X 9 8 21 22 12 14 7X 13 15 16 17 18 23 5X 3 19 5X 20 5X 25 15X 24 15X ...

Page 101: ...PT STR GREASE 1 13 201163 FITTING 1 8 27 PTF STR GREASE 1 14 015692 CAP Ø1 4 RED GREASE 7 15 037652 WASHER HD RETAINING 1 16 015691 SCREW 1 2 13x1 1 2 RH SKT HD CAP 1 17 015693 PLUG PLASTIC CAP EC12 1 18 040833 RING 5 BLADE STABILIZER 1 19 025092 BUSHING 3 8x1 2x5 19 BRONZE 5 20 025091 SCREW 5 16 18x1 2xØ3 8x3 8 SHOULDER 5 21 026504 SCREW 5 16 18x1 2xØ3 8x1 1 4 SHOULDER 1 22 012612 NUT 5 16 18 NYL...

Page 102: ...42 Section 4 PARTS 049151 07 08 4 4 2 20 0 I Il ll lu us st tr ra at ti io on n R Ri ig gh ht t H Ha an nd d S Sp pi id de er r A As ss se em mb bl ly y 1 5X 5 5X 2 5X 4 5X 11 5X 10 5X 7 5X 6 5X 9 5X 8 5X ...

Page 103: ...R 1 REF 1 040699 SPIDER LH 5 BOSS CCW ROT 1 2 033034 LEVER LIFT SD UNIVERSAL 5 3 040700 ARM 5 BOSS SPIDER ASSY TROWEL 5 4 024755 FITTING 1 8 27 NPT 45 GREASE 5 5 040792 CLIP 46 48 UNIV SPIDER SPRING 5 6 015682 WASHER 3 8 EXTERNAL TOOTH LOCK 5 7 015683 BOLT 3 8 16x7 8 DOG POINT HEX HD CAP 5 8 010050 NUT 1 2 13 JAM HEX 5 9 028216 BOLT 1 2 13x1 1 2 GR 8 CARRIAGE 5 10 015684 NUT 3 8 16 JAM HEX 5 11 01...

Page 104: ...44 Section 4 PARTS 049151 07 08 4 4 2 21 1 I Il ll lu us st tr ra at ti io on n L Le ef ft t H Ha an nd d S Sp pi id de er r A As ss se em mb bl ly y 1 3 5X 2 5X 4 5X 7 5X 5 5X 8 5X 9 5X 10 5X 6 5X 11 5X ...

Page 105: ...REF 1 040698 SPIDER RH 5 BOSS CW ROT 46 48 1 2 033034 LEVER LIFT SD UNIVERSAL 5 3 040700 ARM 5 BOSS SPIDER ASSY TROWEL 5 4 040792 CLIP 46 48 UNIV SPIDER SPRING 5 5 015683 BOLT 3 8 16x7 8 DOG POINT HEX HD CAP 5 6 015686 SCREW 3 8 16x1 SQ HHS 5 7 024755 FITTING 1 8 27 NPT 45 GREASE 5 8 015682 WASHER 3 8 EXTERNAL TOOTH LOCK 5 9 028216 BOLT 1 2 13x1 1 2 GR 8 CARRIAGE 5 10 010050 NUT 1 2 13 JAM HEX 5 1...

Page 106: ... H 2 20 0 1 1 S Su up pe er r H He ea av vy y D Du ut ty y G Ge ea ar rb bo ox x 17 19 8X 18 8X 10 13 5 13 16 7 40 3 39 26 4X 28 18 4X 42 35 9 14 2 38 4 15 1 33 3X SEE NOTE 1 34 3 30 12 9 25 27 41 8 11 32 3X 31 3X 29 26 4X 18 4X 21 22 18 4X 19 4X 17 4X 18 4X 23 20 16 13 37 36 SEE NOTE 1 ...

Page 107: ...14 NPTF HOLLOW HEX 1 16 029183 BEARING Ø2 BORE TAPERED 2 17 010513 FITTING 1 4 28 NPT STR GREASE 1 18 010091 WASHER Ø3 8 ID Z STL SPLIT LOCK 24 19 010038 BOLT 3 8 16x1 1 2 GRADE 5 HEX HEAD CAP 12 20 029155 CAP BOTTOM GEARBOX SHD 1 21 029180 SEAL Ø1 875 RADIAL SHAFT OIL 1 22 032715 RING Ø2 875 RETAINING 1 23 032716 BRACKET SD GEARBOX 1 24 026775 SCREW 3 8 16x2 GRADE 8 HEX HEAD CAP 4 25 029147 FLANG...

Page 108: ...H H 2 20 0 1 1 S Su up pe er r H He ea av vy y D Du ut ty y G Ge ea ar rb bo ox x 17 19 8X 18 8X 10 13 5 16 6 SEE NOTE 1 7 40 3 39 1 4 38 2 15 14 9 35 28 42 18 4X 26 4X 3 19 4X 24 4X 18 4X 22 20 18 4X 23 20 16 13 37 36 30 SEE NOTE 1 34 9 25 18 4X 26 4X 12 27 41 8 11 29 31 3X 32 3X 33 3X ...

Page 109: ...OLT 3 8 16x1 1 2 GRADE 5 HEX HEAD CAP 12 20 029155 CAP BOTTOM GEARBOX SHD 1 21 029180 SEAL Ø1 875 RADIAL SHAFT OIL 1 22 032715 RING Ø2 875 RETAINING 1 23 032716 BRACKET SD GEARBOX 1 24 026775 SCREW 3 8 16x2 GRADE 8 HEX HEAD CAP 4 25 029147 FLANGE GEARBOX SHD 1 26 010037 BOLT 3 8 16x1 1 4 GRADE 5 HEX HEAD CAP 8 27 029181 SEAL Ø1 125 RADIAL SHAFT OIL 1 28 029179 SEAL Ø1 375 RADIAL SHAFT OIL 1 29 012...

Page 110: ...PARTS 049151 07 08 4 4 2 24 4 I Il ll lu us st tr ra at ti io on n F Fr ro on nt t V Vi ie ew w I Id de en nt ti if fi ic ca at ti io on n a an nd d M Ma ar rk ki in ng g D De ec ca al ls s 4 8 6 5 3 8 7 2X 1 10 2X 9 ...

Page 111: ...N 65 WARNING 1 5 039048 DECAL GENERAL PROTECTION WARNING 1 6 039778 DECAL GREASE THRUST BEARING 1 7 028787 DECAL CAUTION PINCH POINT 2 8 032159 DECAL LIFT HERE ONLY 2 9 032097 DECAL SERIAL NUMBER PLATE 1 10 012994 RIVET 1 8x3 8 ALUM DOME HEAD 4 4 4 2 24 4 P Pa ar rt ts s L Li is st t F Fr ro on nt t V Vi ie ew w I Id de en nt ti if fi ic ca at ti io on n a an nd d M Ma ar rk ki in ng g D De ec ca ...

Page 112: ...on 4 PARTS 049151 07 08 4 4 2 25 5 I Il ll lu us st tr ra at ti io on n R Re ea ar r V Vi ie ew w I Id de en nt ti if fi ic ca at ti io on n a an nd d M Ma ar rk ki in ng g D De ec ca al ls s 2 6 12 11 6 1 7 11 9 ...

Page 113: ...ED AND OWNED 1 1 6 032159 DECAL LIFT HERE ONLY 2 7 048448 DECAL RIDING TROWEL PATENT NUMBERS 1 8 032896 DECAL MADE IN USA 1 1 9 047878 DECAL BELT CONTAMINATION CAUTION 2 1 10 048340 DECAL ALLEN ENGR GEARBOX OIL 2 1 11 019426 DECAL GASOLINE ONLY 1 12 036767 DECAL RETARDANT ONLY 1 13 039049 DECAL MUFFLER GUARD 1 4 4 2 25 5 P Pa ar rt ts s L Li is st t R Re ea ar r V Vi ie ew w I Id de en nt ti if fi...

Page 114: ...07 08 4 4 2 26 6 I Il ll lu us st tr ra at ti io on n A Ac cc ce es ss so or ry y P Pr ro o D Do ol ll ly y J Ja ac ck k S Sy ys st te em m DASH NO 02 REAR LIFT 1 1 1 1 2 2 3 3 4 4 5 5 5 5 6 7 8 9 10 10 11 11 DASH NO 01 FRONT LIFT ...

Page 115: ...REASE 4 4 010464 NUT 3 8 16 NYLOCK LOCK 8 5 024628 SPACER DOLLY JACK WHEEL 8 6 026728 ASSEMBLY REAR DOLLEY TUBE DASH NO 02 2 7 026729 ASSEMBLY DOLLY JACK TUBE DASH NO 01 2 8 026938 JACK DOLLY 2 9 039633 DECAL DOLLY JACK SYSTEM 2 10 040637 SCREW 3 8 16 X 2 1 4 GRADE 8 HEX HD CAP 8 11 099014 ASSEMBLY PNEUMATIC TIRE AND WHEEL 4 NOTES 1 Not shown 2 NOTE Quantity values called out in QTY column above a...

Page 116: ...4 56 Section 4 PARTS 049151 07 08 4 4 2 27 7 I Il ll lu us st tr ra at ti io on n A Ac cc ce es ss so or ry y N No on n s st ta an nd da ar rd d I It te em ms s 2 1 ...

Page 117: ...7 7 P Pa ar rt ts s L Li is st t A Ac cc ce es ss so or ry y N No on n s st ta an nd da ar rd d I It te em ms s REF PART NO DESCRIPTION QTY NOTES 1 040904 2 DISC 1200 5 FLOATING PAN 2 2 035461 BRIDLE 2500 LB 5 FT SLING LIFT 1 NOTES 1 Not shown ...

Page 118: ...4 58 Section 4 PARTS 049151 07 08 4 4 2 28 8 I Il ll lu us st tr ra at ti io on n T To oo ol ls s S Se er rv vi ic ce e 1 2 ...

Page 119: ...8 Section 4 PARTS 4 4 2 28 8 P Pa ar rt ts s L Li is st t T To oo ol ls s S Se er rv vi ic ce e REF PART NO DESCRIPTION QTY NOTES 1 016863 JIG TROWEL ARM ALIGNMENT 1 2 045399 PULLER SHD 5 ARM SPIDER 1 NOTES 1 Not shown ...

Page 120: ... W4 GRY 12 W7 RED 18 LT HRN 87 LT SW 85 GROUND 86 FUSE F1 30 N C 87a TO LT HRN A3 W1 TO OIL SNSR RELAY K2 NC 87 OIL SNSR 85 FUSE F2 30 FUSE F2 86 FUEL PUMP 87a W8 ORG 18 W9 ORG 18 W12 GRN 18 GND W10 ORG 18 W14 W1 BLK 12 W2 GRY 12 GND W5 GRY 18 TO HR MTR M1 PWR FUSE F2 FUSE F2 ON OFF W24 GRN 16 W26 LT GRN 16 W22 BRN 16 W23 BRN 16 TO WP SW S2 TO KILL SW S3 FUSE F2 GND ON OFF ING E4 E5 E7 E6 P1 1 2 3...

Page 121: ...ER BUSS WIRE LEGEND GND BUSS CIRCUIT W1 FUSE F2 BUSS CIRCUIT W14 VENDOR ITEM DRAWING WIRING CIRCUIT SCHEMATIC FH1 F1 30 A A B E1 P7 1 FH2 F2 10 A A B E2 P3 1 2 P6 A B P4 1 3 4 5 6 2 7 8 P5 1 2 3 4 5 6 7 8 W1 BO 1 GND PWR W14 ORG 12 TO OIL SENSOR W1 BLK 12 LIGHT RELAY FUSE OIL SNSR FUSE W14 GND W2 GRY 12 W3 GRY 12 W10 ORG 18 TO FUEL PUMP A1 W25 BLK 16 ON OFF W11 BLK 18 W24 GRN 16 TO WATER PUMP A2 G...

Page 122: ...P1 W1 RED 16 W2 BRN 16 W1 RED 16 P1 W2 BRN 16 P2 W3 RED 16 P2 W4 BRN 16 P3 W1 RED 16 P3 W2 BRN 16 P4 W6 BRN 16 P4 W5 RED 16 W2 W1 ENGINEEING CONTROL DRAWING 049063 D Size Harness continued idw 04 07_A WIRING CIRCUIT SCHEMATIC 5 3 SH OF P2 1 2 P3 1 2 P1 1 2 P4 1 2 TO LEFT SIDE FRONT LAMP TO RIGHT SIDE FRONT LAMP TO LEFT SIDE REAR LAMP TO RIGHT SIDE REAR LAMP TO LT SW TO LT GND BUSS E1 E2 ...

Page 123: ...049151 07 08 INTENTIONALLY BLANK ...

Page 124: ...049151 07 08 YOUR TOTAL SOURCE FOR CONCRETE EQUIPMENT ...

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