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Rockwell Automation Publication 1753-IN001C-EN-P - June 2010

Line Control

Line control is a short-circuit and line-break monitoring system (that is, E-stop inputs) that can 
be configured for the GuardPLC 1600 system. Up to eight digital outputs (DO1

DO8) can be 

configured as pulsed outputs. The example below shows two pulse outputs connected to the 
digital inputs (DI) of the same system. As a result, the connections to the digital inputs (DI) are 
monitored.

Inputs are set to 0, a fault code is generated, and the FAULT status indicator is on when:

a short-circuit occurs between two parallel connections.

two connections are reversed.

earth fault occurs on one of the lines (only with earthed reference pole).

a line breaks or one of the contacts opens (that is, when one of the E-stop off switches is 
pressed in the example above).

Safety-related Digital Outputs

The controller has eight digital outputs (DO1…DO8) whose status is indicated via status 
indicators.

An output is in a safe state when it is de-energized. When a fault occurs, all outputs are switched 
off.

Outputs 1…3 and 5…7 can have a load of 0.5 A at an ambient temperature of 60 °C (140 °F). 
Outputs 4 and 8 can each have a load of 1 A at an ambient temperature of 60 °C (140 °F), or up 
to 2 A at an ambient temperature of 50 °C (122 °F).

With an overload, one or all of the outputs are turned off. When the overload is eliminated, the 
outputs are activated again according to the specified value.

Although the external line of an output is not monitored, a short-circuit will be indicated.

IMPORTANT

For information on how to configure inputs and outputs for line control, see 
the GuardPLC Controller Systems User Manual, publication 

1753-UM001

.

Emergency OFF 1

Emergency OFF 2

DO 1      2

DI 1        2

DI 3        4

Summary of Contents for GuardPLC 160

Page 1: ...rtant User Information 2 About the GuardPLC 1600 Controller 3 General Safety 3 Install the Controller 4 Mount the Controller 5 Ground the Controller 5 Wire the Controller 6 Make Communication Connecti...

Page 2: ...Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of in...

Page 3: ...system and shall be trained in using the system ATTENTION This equipment is sensitive to electrostatic discharge which can cause internal damage and affect normal operation Follow these guidelines wh...

Page 4: ...es This equipment is supplied as open type equipment It must be mounted within an enclosure that is suitably designed for those specific environmental conditions that will be present and appropriately...

Page 5: ...lines refer to the Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 IMPORTANT For effective cooling mount the controller following these guidelines Mount the controller horiz...

Page 6: ...C under normal conditions and under single fault conditions A PELV supply has the same rating and is connected to protected earth The supply voltage is connected via a 4 pin connector that accommodate...

Page 7: ...9 10 5 L L DO 6 2A 7 8 11 12 COMM1 MODBUS RS 485 24V DC COMM2 COMM3 RUN 24 V DC GuardPLC Ethernet 10 100 BaseT PROG ERROR FAULT FORCE BL OSL PROFIBUS 3 4 3 4 1753 L28BBBM 20 DC Inputs 8 DC Outputs 1...

Page 8: ...n number 1753 UM001 1 2 3 4 5 6 1 2 3 4 1 L L L L L L DO 2 2A 3 4 1 LS LS LS LS LS L D1 2 3 4 5 6 13 14 15 16 17 18 5 L D1 6 7 8 19 20 21 22 23 24 9 L D1 10 11 12 25 26 27 28 29 30 13 L D1 14 15 16 31...

Page 9: ...input 1 15 2 Digital input 2 16 3 Digital input 3 17 4 Digital input 4 18 L Reference pole 19 LS Sensor supply for inputs 5 8 20 5 Digital input 5 21 6 Digital input 6 22 7 Digital input 7 23 8 Digita...

Page 10: ...he E stop off switches is pressed in the example above Safety related Digital Outputs The controller has eight digital outputs DO1 DO8 whose status is indicated via status indicators An output is in a...

Page 11: ...he power supply input it is strictly recommended to use 1 and 6 for outputs 1 4 only and 7 and 12 for outputs 5 8 only EMC testing was performed in this manner Terminal Number Designation Function Cur...

Page 12: ...g software Connectors 1 and 2 are on the bottom side on the left Connectors 3 and 4 are on the top side on the left All four connectors and the GuardPLC processor are connected together by an internal...

Page 13: ...n assignments of the D shell connector are listed in this table IP Address and System ID SRS A transparent label provided with the controller can be used to note the IP address and system ID SRS The d...

Page 14: ...9 5 mm 0 375 in To reset press and hold the push button for 20 seconds while rebooting the device by cycling power Pressing the Reset push button during operation has no affect With activation of the...

Page 15: ...perature Tests The temperature of the controller is automatically and continuously monitored The alarm is triggered by the temperature conditions described in this table Voltage Level System Condition...

Page 16: ...ime All system outputs will be reset and the controller ceases all hardware and software tests The controller can only be restarted by a command from the programming software Off No errors are detecte...

Page 17: ...KB max application data memory Watchdog min 10 ms Safety time min 20 ms Current consumption 8 A max with max load 0 5 A idle current Operating voltage 24V DC 15 to 20 wss 15 from a power supply with p...

Page 18: ...ly 7 5V Supply 5 x 20V 100 mA 24V short circuit proof Digital Outputs Number of outputs 8 not electrically isolated Output voltage range 18 4 26 8V Output current Channels 1 3 and 5 7 0 5 A 60 C 140 F...

Page 19: ...t Ea unpackaged shock 15 g Relative humidity IEC 60068 2 30 Test Db unpackaged damp heat 10 95 noncondensing Emissions CISPR 11 Group 1 Class A ESD Immunity IEC 61000 4 2 6 kV contact discharges 8 kV...

Page 20: ...Industrial Control Equipment certified for US and Canada See UL File E65584 CE European Union 2004 108 EC EMC Directive compliant with EN 61326 1 Meas Control Lab Industrial Requirements EN 61000 6 2...

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