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Rockwell Automation Publication 1753-IN001C-EN-P - June 2010

Status Indicators

Indicator

State

Description

24V DC

On

24V DC operating voltage present.

Off

No operating voltage.

RUN

On

This is the normal status of the controller.
A routine, which has been loaded into the controller, is executed.
The controller processes input and output signals, carries out communication, and 
performs hardware and software tests.

Flashing

The controller is in STOP mode and is not executing a routine.
All system outputs are reset.
STOP mode can be triggered by setting the 

Emergency stop

 system variable to TRUE 

in the routine, or by direct command from the programming software.

Off

The controller is in ERROR_STOP mode (see ERROR).

ERROR

On

A hardware error has been detected by the controller. The controller goes to 
ERROR_STOP mode and the execution of the routine is halted. Hardware errors 
are errors in the controller, errors in one or more of the digital input and output 
modules, or errors in the counters.

A software error in the operating system has been detected by the controller.

The watchdog has reported an error due to exceeded cycle time.

All system outputs will be reset and the controller ceases all hardware and software 
tests. The controller can only be restarted by a command from the programming 
software.

Off

No errors are detected.

PROGress

On

The upload of a new controller configuration is in progress.

Flashing

The upload of a new operating system into the nonvolatile ROM is in progress.

Off

No upload of controller configuration or operating system in progress.

FORCE

On

The controller is executing a routine (RUN) and FORCE mode is activated by the user.

Flashing

The controller is in STOP mode, but forcing has been initiated and will be activated 
when the controller is started. 

Off

Forcing is OFF.

FAULT

On

The routine (logic) has caused an error.

The controller configuration is faulty.

The upload of a new operating system was not successful and the operating 
system is corrupted.

Flashing

An error has occurred during a nonvolatile ROM write cycle. 

One or more I/O errors have occurred.

Off

None of the above errors has occurred.

OSL

Flashing

Emergency 

O

perating 

S

ystem 

L

oader is active.

BL

Flashing

B

oot 

L

oader unable to load operating system or unable to start COMM operating 

system loader.

Controller status can be interrogated through the programming software. For more information, see the 
GuardPLC Controller Systems User Manual, publication 

1753-UM001

.

Summary of Contents for GuardPLC 160

Page 1: ...rtant User Information 2 About the GuardPLC 1600 Controller 3 General Safety 3 Install the Controller 4 Mount the Controller 5 Ground the Controller 5 Wire the Controller 6 Make Communication Connecti...

Page 2: ...Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of in...

Page 3: ...system and shall be trained in using the system ATTENTION This equipment is sensitive to electrostatic discharge which can cause internal damage and affect normal operation Follow these guidelines wh...

Page 4: ...es This equipment is supplied as open type equipment It must be mounted within an enclosure that is suitably designed for those specific environmental conditions that will be present and appropriately...

Page 5: ...lines refer to the Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 IMPORTANT For effective cooling mount the controller following these guidelines Mount the controller horiz...

Page 6: ...C under normal conditions and under single fault conditions A PELV supply has the same rating and is connected to protected earth The supply voltage is connected via a 4 pin connector that accommodate...

Page 7: ...9 10 5 L L DO 6 2A 7 8 11 12 COMM1 MODBUS RS 485 24V DC COMM2 COMM3 RUN 24 V DC GuardPLC Ethernet 10 100 BaseT PROG ERROR FAULT FORCE BL OSL PROFIBUS 3 4 3 4 1753 L28BBBM 20 DC Inputs 8 DC Outputs 1...

Page 8: ...n number 1753 UM001 1 2 3 4 5 6 1 2 3 4 1 L L L L L L DO 2 2A 3 4 1 LS LS LS LS LS L D1 2 3 4 5 6 13 14 15 16 17 18 5 L D1 6 7 8 19 20 21 22 23 24 9 L D1 10 11 12 25 26 27 28 29 30 13 L D1 14 15 16 31...

Page 9: ...input 1 15 2 Digital input 2 16 3 Digital input 3 17 4 Digital input 4 18 L Reference pole 19 LS Sensor supply for inputs 5 8 20 5 Digital input 5 21 6 Digital input 6 22 7 Digital input 7 23 8 Digita...

Page 10: ...he E stop off switches is pressed in the example above Safety related Digital Outputs The controller has eight digital outputs DO1 DO8 whose status is indicated via status indicators An output is in a...

Page 11: ...he power supply input it is strictly recommended to use 1 and 6 for outputs 1 4 only and 7 and 12 for outputs 5 8 only EMC testing was performed in this manner Terminal Number Designation Function Cur...

Page 12: ...g software Connectors 1 and 2 are on the bottom side on the left Connectors 3 and 4 are on the top side on the left All four connectors and the GuardPLC processor are connected together by an internal...

Page 13: ...n assignments of the D shell connector are listed in this table IP Address and System ID SRS A transparent label provided with the controller can be used to note the IP address and system ID SRS The d...

Page 14: ...9 5 mm 0 375 in To reset press and hold the push button for 20 seconds while rebooting the device by cycling power Pressing the Reset push button during operation has no affect With activation of the...

Page 15: ...perature Tests The temperature of the controller is automatically and continuously monitored The alarm is triggered by the temperature conditions described in this table Voltage Level System Condition...

Page 16: ...ime All system outputs will be reset and the controller ceases all hardware and software tests The controller can only be restarted by a command from the programming software Off No errors are detecte...

Page 17: ...KB max application data memory Watchdog min 10 ms Safety time min 20 ms Current consumption 8 A max with max load 0 5 A idle current Operating voltage 24V DC 15 to 20 wss 15 from a power supply with p...

Page 18: ...ly 7 5V Supply 5 x 20V 100 mA 24V short circuit proof Digital Outputs Number of outputs 8 not electrically isolated Output voltage range 18 4 26 8V Output current Channels 1 3 and 5 7 0 5 A 60 C 140 F...

Page 19: ...t Ea unpackaged shock 15 g Relative humidity IEC 60068 2 30 Test Db unpackaged damp heat 10 95 noncondensing Emissions CISPR 11 Group 1 Class A ESD Immunity IEC 61000 4 2 6 kV contact discharges 8 kV...

Page 20: ...Industrial Control Equipment certified for US and Canada See UL File E65584 CE European Union 2004 108 EC EMC Directive compliant with EN 61326 1 Meas Control Lab Industrial Requirements EN 61000 6 2...

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