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Rockwell Automation Publication 1753-IN001C-EN-P - June 2010

Wire the Controller

The following sections describe how to connect the voltage supply and wire the controller’s 
digital inputs and outputs.

Connect the Voltage Supply

The 24V DC voltage supply must feature galvanic isolation (in accordance with 
EN 60950 or UL 1950) since inputs and outputs are not electrically isolated from the processor. 
To comply with CE Low Voltage Directives (LVD) and UL restrictions, you must use either a 
Safety Extra Low Voltage (SELV), or a Protected Extra Low Voltage (PELV) power supply to 
power this controller. A SELV supply cannot exceed 30V rms, 42.4V peak, or 60V DC under 
normal conditions and under single-fault conditions. A PELV supply has the same rating and is 
connected to protected earth.

The supply voltage is connected via a 4-pin connector that accommodates wire sizes up to 
2.5 mm

2

 (14 AWG). You need to connect only one wire to L+ and one wire to L-. Both L+ and 

L- terminals are internally connected, so you can daisy-chain 24V DC power from the 
GuardPLC controller to other devices in the panel by using the remaining terminal. 

IMPORTANT

Protect the controller with a slow-blowing fuse.

IMPORTANT

The GuardPLC 1600 controller can draw up to 8 A. The controller needs 0.5 A 
to operate. Up to 7.5 A can be used to source voltage power for inputs and 
outputs connected to the controller.

ATTENTION: 

Do not reverse the L+ and L- terminals or damage to the 

controller will result. There is no reverse polarity protection.

Summary of Contents for GuardPLC 160

Page 1: ...rtant User Information 2 About the GuardPLC 1600 Controller 3 General Safety 3 Install the Controller 4 Mount the Controller 5 Ground the Controller 5 Wire the Controller 6 Make Communication Connecti...

Page 2: ...Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of in...

Page 3: ...system and shall be trained in using the system ATTENTION This equipment is sensitive to electrostatic discharge which can cause internal damage and affect normal operation Follow these guidelines wh...

Page 4: ...es This equipment is supplied as open type equipment It must be mounted within an enclosure that is suitably designed for those specific environmental conditions that will be present and appropriately...

Page 5: ...lines refer to the Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 IMPORTANT For effective cooling mount the controller following these guidelines Mount the controller horiz...

Page 6: ...C under normal conditions and under single fault conditions A PELV supply has the same rating and is connected to protected earth The supply voltage is connected via a 4 pin connector that accommodate...

Page 7: ...9 10 5 L L DO 6 2A 7 8 11 12 COMM1 MODBUS RS 485 24V DC COMM2 COMM3 RUN 24 V DC GuardPLC Ethernet 10 100 BaseT PROG ERROR FAULT FORCE BL OSL PROFIBUS 3 4 3 4 1753 L28BBBM 20 DC Inputs 8 DC Outputs 1...

Page 8: ...n number 1753 UM001 1 2 3 4 5 6 1 2 3 4 1 L L L L L L DO 2 2A 3 4 1 LS LS LS LS LS L D1 2 3 4 5 6 13 14 15 16 17 18 5 L D1 6 7 8 19 20 21 22 23 24 9 L D1 10 11 12 25 26 27 28 29 30 13 L D1 14 15 16 31...

Page 9: ...input 1 15 2 Digital input 2 16 3 Digital input 3 17 4 Digital input 4 18 L Reference pole 19 LS Sensor supply for inputs 5 8 20 5 Digital input 5 21 6 Digital input 6 22 7 Digital input 7 23 8 Digita...

Page 10: ...he E stop off switches is pressed in the example above Safety related Digital Outputs The controller has eight digital outputs DO1 DO8 whose status is indicated via status indicators An output is in a...

Page 11: ...he power supply input it is strictly recommended to use 1 and 6 for outputs 1 4 only and 7 and 12 for outputs 5 8 only EMC testing was performed in this manner Terminal Number Designation Function Cur...

Page 12: ...g software Connectors 1 and 2 are on the bottom side on the left Connectors 3 and 4 are on the top side on the left All four connectors and the GuardPLC processor are connected together by an internal...

Page 13: ...n assignments of the D shell connector are listed in this table IP Address and System ID SRS A transparent label provided with the controller can be used to note the IP address and system ID SRS The d...

Page 14: ...9 5 mm 0 375 in To reset press and hold the push button for 20 seconds while rebooting the device by cycling power Pressing the Reset push button during operation has no affect With activation of the...

Page 15: ...perature Tests The temperature of the controller is automatically and continuously monitored The alarm is triggered by the temperature conditions described in this table Voltage Level System Condition...

Page 16: ...ime All system outputs will be reset and the controller ceases all hardware and software tests The controller can only be restarted by a command from the programming software Off No errors are detecte...

Page 17: ...KB max application data memory Watchdog min 10 ms Safety time min 20 ms Current consumption 8 A max with max load 0 5 A idle current Operating voltage 24V DC 15 to 20 wss 15 from a power supply with p...

Page 18: ...ly 7 5V Supply 5 x 20V 100 mA 24V short circuit proof Digital Outputs Number of outputs 8 not electrically isolated Output voltage range 18 4 26 8V Output current Channels 1 3 and 5 7 0 5 A 60 C 140 F...

Page 19: ...t Ea unpackaged shock 15 g Relative humidity IEC 60068 2 30 Test Db unpackaged damp heat 10 95 noncondensing Emissions CISPR 11 Group 1 Class A ESD Immunity IEC 61000 4 2 6 kV contact discharges 8 kV...

Page 20: ...Industrial Control Equipment certified for US and Canada See UL File E65584 CE European Union 2004 108 EC EMC Directive compliant with EN 61326 1 Meas Control Lab Industrial Requirements EN 61000 6 2...

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