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Rockwell Automation Publication 1753-IN001C-EN-P - June 2010

Example: Connecting Actuators to the Outputs

The digital outputs can be pulsed with the safety-related digital inputs of the same device. This 
enables short-circuit or line-break monitoring to be carried out (that is, emergency stop buttons 
to conform to Cat. 4 in EN954-1).

Make Communication Connections

The controller supports separate connections for safety and nonsafety-related communication.

Connections for Safety-related Communication

The controller has four 10/100BaseT, RJ45 connectors to provide communication via 
GuardPLC Ethernet protocol to distributed I/O and other GuardPLC controllers, OLE for 
Process Control (OPC) servers, and with the programming software. Connectors 1 and 2 are on 
the bottom side on the left. Connectors 3 and 4 are on the top side on the left. All four 
connectors and the GuardPLC processor are connected together by an internal Ethernet switch. 
The switches are auto-detect. Either crossover or straight-through Ethernet cabling can be used.

Star or line configurations are available. Make sure that a network loop is not generated. Data 
packets must be able to reach a node only via a single path.

TIP

Inductive loads can be connected without a protection diode on the load. 
However, Rockwell Automation strongly recommends that a protection diode be 
fitted directly to the load to suppress any interference voltage. A 1N4004 diode 
is recommended.

ATTENTION: 

Pulse outputs may not be used as safety-related outputs.

TIP

For more information on output wiring, see the GuardPLC Controller Systems 
User Manual, publication 

1753-UM001

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DO 1

DO 2

DO 3

DO 4

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Summary of Contents for GuardPLC 160

Page 1: ...rtant User Information 2 About the GuardPLC 1600 Controller 3 General Safety 3 Install the Controller 4 Mount the Controller 5 Ground the Controller 5 Wire the Controller 6 Make Communication Connecti...

Page 2: ...Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of in...

Page 3: ...system and shall be trained in using the system ATTENTION This equipment is sensitive to electrostatic discharge which can cause internal damage and affect normal operation Follow these guidelines wh...

Page 4: ...es This equipment is supplied as open type equipment It must be mounted within an enclosure that is suitably designed for those specific environmental conditions that will be present and appropriately...

Page 5: ...lines refer to the Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 IMPORTANT For effective cooling mount the controller following these guidelines Mount the controller horiz...

Page 6: ...C under normal conditions and under single fault conditions A PELV supply has the same rating and is connected to protected earth The supply voltage is connected via a 4 pin connector that accommodate...

Page 7: ...9 10 5 L L DO 6 2A 7 8 11 12 COMM1 MODBUS RS 485 24V DC COMM2 COMM3 RUN 24 V DC GuardPLC Ethernet 10 100 BaseT PROG ERROR FAULT FORCE BL OSL PROFIBUS 3 4 3 4 1753 L28BBBM 20 DC Inputs 8 DC Outputs 1...

Page 8: ...n number 1753 UM001 1 2 3 4 5 6 1 2 3 4 1 L L L L L L DO 2 2A 3 4 1 LS LS LS LS LS L D1 2 3 4 5 6 13 14 15 16 17 18 5 L D1 6 7 8 19 20 21 22 23 24 9 L D1 10 11 12 25 26 27 28 29 30 13 L D1 14 15 16 31...

Page 9: ...input 1 15 2 Digital input 2 16 3 Digital input 3 17 4 Digital input 4 18 L Reference pole 19 LS Sensor supply for inputs 5 8 20 5 Digital input 5 21 6 Digital input 6 22 7 Digital input 7 23 8 Digita...

Page 10: ...he E stop off switches is pressed in the example above Safety related Digital Outputs The controller has eight digital outputs DO1 DO8 whose status is indicated via status indicators An output is in a...

Page 11: ...he power supply input it is strictly recommended to use 1 and 6 for outputs 1 4 only and 7 and 12 for outputs 5 8 only EMC testing was performed in this manner Terminal Number Designation Function Cur...

Page 12: ...g software Connectors 1 and 2 are on the bottom side on the left Connectors 3 and 4 are on the top side on the left All four connectors and the GuardPLC processor are connected together by an internal...

Page 13: ...n assignments of the D shell connector are listed in this table IP Address and System ID SRS A transparent label provided with the controller can be used to note the IP address and system ID SRS The d...

Page 14: ...9 5 mm 0 375 in To reset press and hold the push button for 20 seconds while rebooting the device by cycling power Pressing the Reset push button during operation has no affect With activation of the...

Page 15: ...perature Tests The temperature of the controller is automatically and continuously monitored The alarm is triggered by the temperature conditions described in this table Voltage Level System Condition...

Page 16: ...ime All system outputs will be reset and the controller ceases all hardware and software tests The controller can only be restarted by a command from the programming software Off No errors are detecte...

Page 17: ...KB max application data memory Watchdog min 10 ms Safety time min 20 ms Current consumption 8 A max with max load 0 5 A idle current Operating voltage 24V DC 15 to 20 wss 15 from a power supply with p...

Page 18: ...ly 7 5V Supply 5 x 20V 100 mA 24V short circuit proof Digital Outputs Number of outputs 8 not electrically isolated Output voltage range 18 4 26 8V Output current Channels 1 3 and 5 7 0 5 A 60 C 140 F...

Page 19: ...t Ea unpackaged shock 15 g Relative humidity IEC 60068 2 30 Test Db unpackaged damp heat 10 95 noncondensing Emissions CISPR 11 Group 1 Class A ESD Immunity IEC 61000 4 2 6 kV contact discharges 8 kV...

Page 20: ...Industrial Control Equipment certified for US and Canada See UL File E65584 CE European Union 2004 108 EC EMC Directive compliant with EN 61326 1 Meas Control Lab Industrial Requirements EN 61000 6 2...

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