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Summary of Contents for APC4008

Page 1: ...AIR ACCESSORIES 2 ...

Page 2: ...an ir Compressor item Electric Oiliess Single S_ge Direct Drive 1 ...

Page 3: ...ns of damage or _rrosion Check all screws bolts nuts and fasteners Confirm that they are secure Confirm that all fittings tank petcock and hardware are free of paint rust and corrosion Confirm that all compressor settings are correct prior to set up and usage Air Tool Inspection Prior to connecting to compressor and usage thoroughly inspect each air tool for damage or flaws Check entire tool assem...

Page 4: ...R DEATHIFINSTRUCTIONS ARE NOTFOLLOWED CAUTION CAUTIONS INDICATE A POSSIBILITY OF _k EQUIPMENT DAMAGE IF INSTRUCTIONS ARE NOT FOLLOWED Note Notes give helpful information WARNING IMPROPEROPERATION OR MAINTENANCE OF THIS PRODUCTCOULDRESULT IV SERIOUStNJURYANDPROPERTY DAMAGE READANDUNDERSTAND ALL WARNINGS ANDOPERATING INSTRUCTIONS BEFOREUSINGTHISEQUIPMENT WHENUSINGAIR TOOLS BASICSAFETYPRECAUTIONS SHO...

Page 5: ... Drain the condensed water from the tank after each use to reduce rusting If a leak is detected in the tank replace the tank immediately Do not weld drill or modify the air tank of this compressor Welding or modifications on the air compressor tank can severely impair tank strength and cause an extremely hazardous condition Welding or modifying the tank in any manner will void the warranty Check t...

Page 6: ...ed by the stream can cause injury Tool attachments can become loose or break and fly apart propelling particles at the operator and others in the work area How to prevent it Always wear ANSI approved Z87 1 safety glasses with side shields Never leave operating tool unattended Disconnect air hose when tool is not in use For additional protection use an approved face shield in addition to safety gla...

Page 7: ...or accessories could cause an explosion resulting in serious injury How to prevent it Never operate tools near flammable substances such as gasoline cleaning solvents etc Work in a clean well ventilated area free of combustible materials Never use oxygen carbon dioxide or other bottled gases as a power source for air tools Use compressed air regulated to maximum pressure at or below the rated pres...

Page 8: ...rmful to human lungs and respiratory system Some materials such as adhesives and tar contain chemicals whose vapors could cause serious injury with prolonged exposure How to prevent it Always wear MSHA NIOSH approved properly fitting face mask or respirator when using such tools Read all instructions and be sure that your respirator mask will protect you Always work in a clean dry well ventilated ...

Page 9: ... by accident during maintenance or tool changes Air tools can cause the work piece to move upon contact leading to injury Loss of control of the tool can lead to injury to self or others Poor quality improper or damaged tools such as grinding wheels chisels sockets drills nailers staplers etc can fly apart during operation propelling particles throughout the work area causing serious Inlury Fasten...

Page 10: ...ove air hose to lubricate or add grinding attachments sanding discs drills etc to the tool Never carry the tool by the hose Avoid unintentional starting Don t carry hooked up tool with finger on trigger Repair servicing should be done only by an authorized service representative Use clamps or other devices to prevent movement Never operate tool while under the influence of drugs or alcohol Don t o...

Page 11: ...y accessories identified by the manufacturer to be used with specific tools Maintain the tool with care Keep a cutting tool sharp and clean A properly maintained tool with sharp cutting edges reduces the risk of binding and is easier to control Check for misalignment of binding or moving parts breakage of parts and any other condition that effects the tool s operation If damaged have the tool serv...

Page 12: ...ntact with hidden electrical wiring could cause electrocution or death How to prevent it Never use nailer staplers to attach electrical wiring while energized Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded Thoroughly investigate the work piece for possible hidden wiring before performi...

Page 13: ...Remove any jewelry watches identifications bracelets necklaces etc which might become caught by the tool Keep hands away from moving parts Tie up or cover long hair Hazard Warnings cont d Riskof Cut or Burns What could happen Tools which cut shear drill staple punch chisel etc are capable of causing serious injury The pump and manifold generate high temperatures How to prevent it Keep the working ...

Page 14: ...roper function and clear possible obstructions e To provide proper ventilation for cooling the _mpressor must be kept at least 12 inches 31 cm from the nearest allin a well ventilated area Fasten the _mpressor securely and release tank pressure before transpoAing Protect the air hose and electric cord from damage and puncture Inspect them weekly for weak or worn spots and replace if necessary To r...

Page 15: ... and discharges it into the tank The tank see C stores the compressed air t c The pressure switch located internally shuts down the motor and relieves air pressure in the pump and transfer tube when the air pressure in the tank reaches the kick out pressure As compressed air is used and the pressure level in the tank drops to the kick in pressure the pressure switch restarts the motor automaticall...

Page 16: ...r according to the following guidelines a Position the compressor near a grounded electrical outlet see GROUNDING INSTRUCTIONS above b The compressor must be at least 12 inches 31 cm from any wall or obstruction in a clean weIFventilated area to ensure sufficient air flow and oooling c in cold climates store portable compressors in a heated building when not in use This will reduce problems with m...

Page 17: ...tor when pressure reaches the preset level this valve will pop open automatically to prevent over pressurization To operate manually pull the ring on the valve to relieve air pressure in the tank Tank Pressure Gauge This gauge measures the pressure level of the air stored in the tank It is not adjustable by the operator and does not indicate line pressure Air Pressure Regulator This air pressure r...

Page 18: ...essor will use the full capacity of a typical 15 amp household circuit If other devices are on the same circuit the compressor may fail to start Low voltage or an overloaded circuit can result in sluggish starting that causes the motor overload protection system circuit breaker to trip especially in cold conditions Note A circuit breaker is recommended If the air compressor is connected to a circu...

Page 19: ...ll cause a drop in line voltage Resulting in loss of power and overheating The smaller the gauge number the heavier the cord GroundingInstructions This product should be grounded In the event of an electrical short circuit grounding reduces the risk of electric shock by providing an escape wire for the electric current This product is equipped with a cord having a grounding wire with an appropriat...

Page 20: ...art Allow the compressor to run for 15 minutes to break in the internal parts CAUTION AFTER ABOUT 15 MINUTES IF THE UNIT DOES NOT OPERATE PROPERLY SHUT DOWN IMMEDIATELY AND CONTACT PRODUCT SERVICE 5 After about 15 minutes turn the power switch to the OFF position 6 Close the petcock Turn in the clockwise direction 7 Turn the power switch to the ON position The compressor will start and fill the ta...

Page 21: ...R ATALL TIMES 4 Turn the power switch to the ON position WARNING WHENADJUSTING FROMA HIGHERTOA LOWER PRESSURE TURNTHEKNOBCOUNTERCLOCKWISE TOREACHTHE DESIREDPRESSURE DONOTEXCEEDOPERATING PRESSUREOF THETOOLORACCESSORY BEINGUSED 5 Adjust the regulator to the working pressure of the tool Shutdown 1 Turn the power switch to the OFF position 2 Unplug the power cord 3 Reduce pressure in the tank through ...

Page 22: ...ouble free operation Your electric powered air compressor represents high quality engineering and construction however even high quality machinery requires periodic maintenance The items listed below should be inspected on a regular basis Drainingthe Tank Relievetheair pressureinthe systemandopenthe petcockonthe bottomofthe tankto drain A WARNING CONDENSATION WILLACCUMULATE IN THETANK TO PREVENTCO...

Page 23: ...ater around the area of the suspected leak with a spray bottle If bubbles appear repair or replace the faulty component Do not overtighten any connections Storage Before storing the compressor for a prolonged use an air blow gun to clean all dust and debris from the STORAGE compressor Disconnect the power cord and coil it up Pull the pressure relief valve to release all pressure from the tank Drai...

Page 24: ...ough Check air requirement of accessory If it is higher than CFM and pressure supplied by compressor you need a larger compressor Most accessories are rated at 25 of actual CFM while running continuously Restricted checkvalve Remove and clean or replace Hole in air hose Check and replace if necessary Tank leaks Replace tank WARNINGtIMMEDIATELY REPLACETANK DONOTATTEMPTTO A REPAIR Blown seals Replac...

Page 25: ...ge reading drops when air accessory is being used This is normal Compressor not large enough If pressure drops too low adjust regulator while accessory is used Check air requirement of accessory If it is higher than CFM and I pressure supplied by compressor Most accessories are rated at 25 of actual CFM while running continuously Circuit breakertrips fuseblows too often Low voltage Consult electri...

Page 26: ...er Defective pressure switch bleeder valve Replace pressure switch bleeder valve Pressurereliefvalveopens Tank pressure exceeded normal operating pressure Replace pressure switch Pressure switch stuck Replace pressure switch Motorwill notrun Tank pressure exceeds preset pressure switch limit Motor will start automatically when tank pressure drops below kick in pressure of pressure tank Motor overl...

Page 27: ...or on a dedicated circuit Check valve stuck open Remove and clean or replace Pressure bleeder valve on pressure switch has not unloaded head pressure Bleed line by moving pressure switch lever to OFF position before restarting If bleeder valve does not open Replace bleeder valve Wrong wire gauge in extension cord Check for proper gauge and extension cord length Loose electrical connections Contact...

Page 28: ...America with regard to this limited warranty shall be final This warranty gives you specific I_af rights and you may also have other rights which vary from state to state RESPONSIBILITY OF ORIGINAL PURCHASER initial User To process a warranty claim on this product DO NOT return item to the retailer The product must be evaluated by an Authorized Warranty Se_ice Center For the location d the nearest...

Page 29: ...sts Expendable parts or ac_ssories supplied with the product which are expected to become inoperative or unusable after a reasonable period ef use Merchandise sold by AH Power America which has been manufactured by and identified as the product of another company such as gasoiine engines The product manufacturer s Warranty if any will apply ANY INCIDENTAL INDIRECT OR CONSEQUENTIAL LOSS DAMAGE OR E...

Page 30: ...OVERED BY THIS WAR_ NTiy Some states do not a iow the exciusion may not apply to you IMPLIED WARRANTIES INCLUDING THOSE OF MERCHANTABILITY OR FITNESS FOR A PA ICULAR PURPOSE ARE LIMITED TO ONE YEAR FROM THE E OF ORIGINAL PURCHASE Some states do not allow limitations on how ong an implied warranty lasts so the above limitations may not apply to you ...

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