Craftsman 919.165570 Owner'S Manual Download

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Summary of Contents for 919.165570

Page 1: ...afety Guidelines Assembly Operation Maintenance Service and Adjustments Troubleshooting Repair Parts CAUTION Read the Safety Guidelines and All Instructions Carefully Before Operating Sears Roebuck and Co Hoffman Estates IL 60179 U S A Visit our Craftsman website www sears com craftsman A00844 Rev 0 12 07 03 ...

Page 2: ...Compressor fails due to a defect in material or workmanship within one year from the date of purchase Sears will at its option repair or replace it free of charge Contact your nearest Sears Service Center 1 800 4 MY HOME to arrange for repair or return the Air Compressor to the place of purchase for replacement If this Air Compressor is used for commercial or rental purposes this warrant applies f...

Page 3: ...l indicates a potentially hazardous situation which if not avoided may result in orooertv damaae Ih_l_o tpL _ hnl b Y _l_ 4 _ IP ljt ttl_o njl o _ P SAVE THESE INSTRUCTIONS IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY AND PROPERTY DAMAGE READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT Some dust created by power sanding saw...

Page 4: ...reduce the dsk of fire do not allow the compressor to operate unattended How To Prevent It Always operate the compressor in a wall ventilated area free of combustible materials gasoline or solvent vapors If spraying flammable materials locate compressor at least 20 feet away from spray area An additional length of hose may be required Store flammable materials in a secure location away from compre...

Page 5: ...ding the pressure rating of air tools spray guns air operated accessories tires and other inflatables cart cause them to explode or fly apart and could result in serious injury For essential control of air pressure you must install a pressure regulator and pressure gauge to the air outlet if not equipped of your compressor Follow the equipment manufacturers recommendation and never exceed the maxi...

Page 6: ...d adequate fuse protection I 1 1 I 1 WARNING Risk to Breathing WHAT CAN HAPPEN The compressed air directly from your compressor is not safe for breathing The air stream may contain carbon monoxide toxic vapors or solid particles from the tank Breathing these contaminants can cause serious injury or death Sprayed materials such as paint paint solvents paint remover insecticides weed killers may con...

Page 7: ...ved Any repairs required on this product should be performed by authorized service center personnel I 1 1 I 1 WARNING RISK OF FALLING WHAT CAN HAPPEN A portable compressor can fall from a table workbench or roof causing damage to the compressor and could result in serious injury or death to the operator HOW TO PREVENT IT Always operate compressor in a stable secure position to prevent accidental m...

Page 8: ... the operation and controls of the air compressor_ Keep operating area clear of all persons _ets and obstacles Keep children away from the air compressor at all times Do not operate the product when fatigued or under the influence of alcohol or drugs Stay alert at all times Never defeat the safety features of this _roduct Equip area of operation with a fire extinguisher DO not operate machine with...

Page 9: ...s to build It builds to a certain high pressure before the motor automatically shuts off protecting your air tank from pressure higher than its capacity The high pressure at which the motor shuts off is called cut out pressure Branch Circuit Circuit carrying electricity from electrical panel to outlet This unit is capable of powering the following Accessories The accessories are available through ...

Page 10: ...ndency to tip 1 Attach wheels with shoulder bolts and nuts as shown Rubber Feet Nut Wheel Shoulder Bolt It may be _ _ _ h o _1 necessary to brace or support one side of the air compressor when removing the pallet because the air compressor will have a tendency to tip 3 Carefully remove the air compressor from the pallet 2 Tighten securely NOTE The air compressor will sit level if the wheels are pr...

Page 11: ...e grounding plug see following illustrations The plug must be used with an outlet that has been installed and grounded in accordance with all local codes and ordinances 1 The cord set and plug with this unit contains a grounding pin This plug MUST be used with a grounded outlet IMPORTANT The outlet being used must be installed and grounded in accordance with all local codes and ordinances 2 Make s...

Page 12: ...he Parts Manual for the voltage and minimum branch circuit requirements Risk of Unsafe Operation Certain air compressors can be operated on a 15 amp circuit if the following conditions are met 1 Voltage supply to circuit must comply with the National Electrical Code 2 Circuit is not used to supply any other electrical needs 3 Extension cords comply with specifications 4 Circuit is equipped with a ...

Page 13: ...rotect against high pressure by popping out at its factory set pressure slightly higher than the pressure switch cut out setting Outlet Pressure Gauge The outlet pressure gauge indicates the air pressure available at the outlet side of the regulator This pressure is controlled by the regulator and is always less than or equal to the tank pressure Tank Pressure Gauge The tank pressure gauge indicat...

Page 14: ...ermal overload protector If the motor overheats for any reason the overload protector will shut off the motor The motor must be allowed to cool down before restarting The compressor will automatically restart after the motor cools How to Use Your Unit How to Stop 1 Set the On Auto Off lever to OFF Before First Start up Risk of Unsafe Operation Serious damage may result if the following break in in...

Page 15: ...e air outlet is equipped with a quick connect Risk of Bursting Too much air pressure causes a hazardous risk of bursting Check the manufacturer s maximum pressure rating for air tools and accessories The regulator outlet pressure must never exceed the maximum pressure rating How to Start 1 Turn the On Auto Off lever to ON AUTO and allow tank pressure to build Motor will stop when tank pressure rea...

Page 16: ... and the working environment Compressor units in an extremely dirty and or hostile environment will require a greater frequency of all maintenance checks NOTE See Operation section for the location of controls To Check Safety Valve I_ Risk of Bursting If the safety valve does not work properly over pressurization may occur causing air tank rupture or an explosion 1 Before starting compressor pull ...

Page 17: ...will not allow the compressor to operate at full capacity Keep the air filter clean at all times 1 Remove the air filter and make sure it is clean IMPORTANT Do not operate the compressor with the air filter removed 2 If dirty rinse air filter with warm water and squeeze dry 3 Replace air filter NOTE If the air filter is extremely dirty it will need to be replaced Refer to the Repair Parts for the ...

Page 18: ...nterclockwise using a 7 8 open end wrench Note the orientation for reassembly Using a screwdriver carefully push the valve disc up and down NOTE The valve disc should move freely up and down on a spring which holds the valve disc in the closed position if not the check valve needs to be cleaned or replaced _e ii s _ r In open position _ nothing is visible tn closed position disc is visible 7 Clean...

Page 19: ...tor Regulator 4 Remove the regulator 5 Apply pipe sealant tape to the nipple 6 Assemble the regulator and orient as shown NOTE Arrow indicates flow of air Make sure it is pointing in the direction of air flow Regulator 7 8 Reapply pipe sealant to outlet pressure gauge and adapter Reassemble outlet pressure gauge and adapter Orient outlet pressure gauge to read correctly Tighten quick connect with ...

Page 20: ...e ring 6 Drain water from air tank by opening drain valve on bottom of tank Risk of Bursting Water will condense in the air tank If not drained water will corrode and weaken the air tank causing a risk of air tank rupture and possible serious personal injury 7 After the water has been drained close the drain or drain valve NOTE If drain valve is plugged release all air pressure The valve can then ...

Page 21: ...e air tank Air leaks in air tank or at air tank welds CORRECTION Move On Auto Off lever to the OFF position if the unit does not shut off contact a Trained Service Technician Contact a Trained Service Technician Tighten fittings where air can be heard escaping Check fittings with soapy water solution Do Not Overfi_lhten A defective check valve results in a constant air leak at the pressure release...

Page 22: ... paragraph in the Maintenance section If there is an excessive amount of pressure drop when the accessory is used adjust the regulator following the instructions in the Description of Operation paragraph in the Operation Section NOTE Adjust the regulated ressure under flow conditions while accessory is being used Operate safety valve manually by pulling on ring If valve still leaks it should be re...

Page 23: ...r proper gauge wire and cord length Remove and clean or replace Check wiring connection inside pressure switch and terminal box area Have checked by a Trained Service Technician Have checked by a Trained Service Technician Do not operate the compressor in the paint spray area See flammable vapor warning Bleed the line by pushing the lever on the pressure switch to the OFF position if the valve doe...

Page 24: ... I_o _V_l _ _o II m ___ __ _v Air Compressor Model Number 919 165570 1Tore Je 15 25 tn Lbs 9 12 Ft Lbs 11 14_ 2O 36 35 Torque 100 120 In Lbs 34 33 3O 27 5 7 Ft Lbs 1 Torque 15 25 In Lbs 54 53 A00844 24_ENG ...

Page 25: ...or 23 D26889 Hose Adapter 24 D23000 Drain Valve 25 Z D23364 Tank 30 Gallon 26 SSP 7811 Nut Sleeve Assembly 1 4 27 AC 0631 Check Valve 28 D21172 Screw 250 20 x 50 4 30 D23363 Rear Shroud 31 SSP 7813 Nut Sleeve Assembly 3 8 32 AC 0774 Isolator 3 33 AC 0292 Outlet Tube 34 SSP 7821 1 Nut Tubing 3 8 OD 35 SSG 3105 O Ring 36 Pump Assembly 45 A00850 Label Craftsman 46 LA 3027 Label Drain Tank Eng Spa 47 ...

Page 26: ...165570 The picture shown is for reference only It may differ from actual unit 85 Torque 7 10 Ft Lbs j84 83 _ 82 80_ S orqoo l 03 o Lbo Torque 42 48 tn Lbs 78 74 72 Torque100 1201n Lbs 70_ __ 76 73 Torque 100 120 In Lbs A00844 26_ ENG ...

Page 27: ...ew 10 24 x 75 T25 x 80 SSG 8156 O Ring 81 AC 0032 Valve Plate Assembly 82 CAC 1371 Muffler x 83 ACG 45 O Ring 84 AC 0037 Head 85 SSF 927 Screw 250 20 x 1 125 x Not Illustrated A00844 Owners Manual LA 3021 Label Warning K 0650 KK 4835 Compression Ring Kit Connecting Rod Kit To determine which capacitor kit is needed look on label under rear shroud for motor supplier GE Start Capacitor Kit order D23...

Page 28: ...te compresor de aire Craftsman fallase debido a defectos de materiales o de fabricaci6n dentro del aSo de su fecha de compra Sears a su opei6n Io reparar o reemplazar sin eosto alguno Comuniquese con el Centro de Servicio Sears m s cercano 1 800 4 MY HOME para coordinar su reparaci6n o devuelva el compresor de aire al lugar donde Io compr6 para que Io cambien Si este compresor de aire se usase con...

Page 29: ...potencialmente riesgosa la que si no es evitada podria causar da_os en la propiedada I1 _v_ I o tl L t_i t _l _ _l o T_ o_ ID1 _ _ 1 11 _7 ID _ Algunos tipos de aserr n creados pot m quinas electricas de Iijado aserrado 3motado perforado u otras actividades de la construcci6n contienen materiales qu_micos conocidos en el Estado de California como causantes de c ncer defectos de nacimiento u otros ...

Page 30: ...cendio no permita que el compresor opere desatendido COMO PREVENIRLO Opere siempre el compresor en un sector bien ventilado y libre de materiales combustibles gasolina o emanaciones de solvente En un firea de rociado de materiales inflamables ubique al compresor por Io menos a 6 1m 20 pies de distancia del _irea de rociado Podr a requerirse una extensi6n de la manguera Almacene los materiales infl...

Page 31: ...herrami_s neum_ticas pistc4as rociadoras accesorios activados pot aire cubiertas y otros objetos inflabIes puede causar su explosi6n o ser arrojados pudiendo ocmsionar serias lesiones Para un control esencial de la presi6n debe usted instalar un regulador y un medidor de presibn a la salida del aire de su compreso_ Si no estuv ese equipade Siga las recomendaciones de los fabdcantes de su equipo y ...

Page 32: ... fusibles ADVERTENCIA RIESGO DE INHALACION _QUEPUEDE OCURRIR El aire comprimido proveniente del compresor no es sane para respirar El chorro de aire puede contener monbxido de carbono vapores tbxicos o particulas sblidas provenientes det tanque La inhalacibn de dichos contaminantes puede Ilegar a causar serias lesiones o la muerte El rociado de materiaIes tales come pintura soIventes removedores d...

Page 33: ...s o d85adas Cualquier reparaci6n requerids por este producto debe ser efectuada pot personal autorizado de los servicentros J l l d r _ RIESGO DE CAIDA QUEPUEDE OCURRIR Un compresor port ti_ puede caerse de Is mesa el b_lco de trsbajo o del techo dafiando al compresOr y pudiendo resuitar en serias lesiones o la muerte del operador COMO PREVENIRLO Opere siempre el compresor en una posici6n estal01e...

Page 34: ... y control del compresor de aire Mantenga lil0re la zona de operaciones de persona alguns 8nims_es dom_sticos y obst culos Mantenga alejados a los ni_os del coxmpresor de aire en todo momento No opete el producto cuando se encuentre fatigado o toajo la influencia del alcohol o drogas Est_ alerta en todo momento Jam_s a_ere los elementos de seguridad de este producto Equipe la zona de operaciones c...

Page 35: ...comianza a funcionar la presion de aire an el tanque comianza a aumentar Aumanta haste un valor de presion alto fijado an f brica antes de que el motor automaticamante se apague protegiando a su tanque de aire de presiones mas altas que su capacidad La presion alta a la cual el motor seapaga se llama presiSn m_txima de corte Ramal Circuito electrico que transporta electricidad desde el panel de co...

Page 36: ..._ a voltearse 3 Retire cuidadosamente el compresor de aire de la tarima Ensamble de las ruedas Sera necesario soportar un lado del equipo cuando se instalan las ruedas porque el compresor tender_ a voltearse I Fije las ruedas con pemos con resalto y tuercas como se muestr _ _ _ Patasde caucho _ Tornillo Pernos con resalto 2 Apriete firmemente NOTA El equipo se asentara nivelado si las ruedas est n...

Page 37: ...er utilizado con un toma corriente que haya sido instalado y conectado a tierra de acuerdo a todos los cddigos y ordenanzas locales 1 El cable que acompada a esta unidad tiene una espiga para conexi6n a tierra Esta DEBE set utilizada con un tomacordente conectado a tierra IMPORTANTE El tomacorriente que set utilizado deber haber sido conectado a tierra conforme a todos los c6digos locales y ordena...

Page 38: ...oteccibn del voltaje y del circuito Acerca del voltaje y la mfnima cantidad de circuitos requeridos refi_rase al cuadro de especifieaciones Riesgo de Opemci6n Lasegura Ciertos compresores de aire pueden ser operados en un circuito de 15 A siempre que se cumplan las siguientee condicionee 1 Que el voltaje saministrado a traves de los tamales del circuito sea de 15 A 2 Qua el circuito no sea utiliza...

Page 39: ... altando de acuerdo a los valores prefijados en f brica ligeramente saperiores a los de presi6n de corte de la Ilave interruptora Manbmetro para controlar la presibn de ealida Este man6metro indicara la presi6n de alre disponible a la salida del regalador Esta presi6n est controlada por el regulador yes siempre menor o igual que la presi6n del tanque Manbmetro de la presibn del tanque El man6metro...

Page 40: ...ga apaga el motor con mucha frecuencia vetifique si hay algt_n pesible problema de veltaje Tambien se puede sospechar de bajo voltaje cuando 1 El motor no alcanza toda su petenoia o velocidad 2 Los fusibles se queman cuando se arranca el motor las luces se atentTan y siguen atenuadas cuando el motor es arrancado y esta en funcionamiento Cbmo utilizar su unidad C6mo detenerla 1 Coloque la posicion ...

Page 41: ...amientas neumdticas y los accesorios La presibn de salida del regulador jamas debe exeeder losvalores de maxima presibn especificados Cbmo poner en marcha 1 Mueva la paianca On Auto Off a la posici6n ON AUTO y deje que se incrementela presi6n del tanque El motor se detendrA una vez alcanzado ei valor de presiSn de corte del tanque 2 Tire de ia perilladel regulader y gire en sentido horatio para in...

Page 42: ... las horas de operaci6n y del ambiente de trabajo Los equipos de compresi6n funcionando en un ambiente sumamente sucio y hostil requerir n mayor frecuencia de todas as verificaciones de mantenimiento NOTA Vea en la seccion Operaci6n la ubicacion de los controles C6mo verificar la vdlvula de seguridad Riesgo de Explosibn Si la valvula de seguridad no trabaja adecuadamente ello podrd determinar la s...

Page 43: ...os Permit que el compresor se enffle antes de darle servicio Un filtro de aire sucio no permitira que el compresor opere a plena capacidad Mantenga el filtro de aire limpio en todo momento 1 Extraiga el reten del filtro de aire 2 Retire el flltro de aire y aseg_rese de que este limpio tMPORTANTE NO opere el compresor sin el filtro de aire 3 Si est sucio enjuague el filtro de aire con agua tibia y ...

Page 44: ...que de aire y el interruptor de presion Retire cuidadosamente la tuberfa de alivio de presi6n de la v_lvula de retenci6n 5 6 Desenrosque la v lvula de retenci6n gir ndola hacia la izquierda usando una Ilave de boca de 7 8 plug 22 ram Tome nota de la orientaci6n para volverla a ensamblar Usando un destomillador empuje con cuidado el disco de la v lvula hacia arriba y hacia abajo NOTA El disco de la...

Page 45: ...Ensamble el regulador y orientelo de acuerdo a Io mostrado NOTA La flecha indica el sentido del flujo del aire AsegQrese que est_ apuntando a la direcci6n en la que fluye el aire 4 Extraiga el regulador 5 Aplique cinta selladora de cafierfas sobre el niple del tubo vertical 7 8 Reaplique sellador de ca _erias al man6metro de presiSn de salida y a el adaptador Rearme el manometro de presion de sali...

Page 46: ...de seguridad 6 Drene el agua del tanque de aire abriendo la valvula de drenaje ubicada en el fondo del tanque Riesgo de Explosibn El agua se condensa dentro del tanque de aire Si no se drena ella corroera debilitando la paredes del tanque de aire originando un riesgo de ruptura de sue paredes 7 Una vez que el agua haya sido drenada cierre la valvula de drenaje NOTA Si la v lvula de drenaje estuvie...

Page 47: ...posici6n OFF si el equipo no corta contaete a an t_cnieo calificado para el servicio Contacte a un t_cnico de servicio calificado Ajuste las conexiones en las que el 8ire puede set escuchado escap ndose Verifique as conexiones con solucion jabonosa y agua NO SOBREAJUSTE Una valvula de retencion defectuosa causa una fuga constante de aire en la v lvula de alivio de presi6n cuando hay resi6n en el t...

Page 48: ...dor de acuerdo alas instrucciones de la secci6n Operaci6n NOTA Ajuste la presi6n regulada bajo condiciones de flujo mientras se est6 usando el accesorio Opere la valvula de seguridad manualmente tirando de su anillo Si la v lvula aun pierde debera ser reemplazada Extraiga y limpie o reemplace Disminuya la cantidad de uso de aire Veriflque el requerimiento de aire del accesorio Si as mayor que SCFM...

Page 49: ... cord6n Extraiga Iimpie o reemplace Compruebe la conexi6n de cableado dentro del interraptor de presion y del area de la caja de terminales Haga inspeccionar pot un tecnico capacitado de servicio Haga inspeccionar FOr un tecnico capacitado de servicio No haga funcionar el comprescr en el tea de pintura For rociado Vea la advertencia acerca de vapores inflamables Purgue la Ifnea empujando la palanc...

Page 50: ...A00844 50 SP ...

Page 51: ...s per hater una compra inteligente Su nueva unidad Craftsman est diseffada y fabricada para afros de operaci6n confiable pero come todos los productos de ca_idad podrian requirir reparaciones de vez en cuando Ahi es cuando e_ Contrato de Protecc 6n para Reparac ones le puede ahorrar dinero y motestias Cornpre ahora un Contrato de Protecci6n para Reparaciones y prot_jase contra apuros y gastos ines...

Page 52: ...vacuums lawn equipment and electronics call or go on line for the nearest Sears Parts and Repair Center 1 800 488 1222 Anytirne dayornight U S A only www sears com To purchasea protection agreement U S A or maintenance agreement Canada on a product serviced by Sears 1 800 827 8655 USA 1 800 361 8665 _ Parapedireervido de reparaci6n a domidlio y paraordenar piezas 1 888 SU HOGAR su t4_784 e42h Au C...

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