Craftsman 919.165510 Owner'S Manual Download

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Summary of Contents for 919.165510

Page 1: ...idelines Assembly Operation Maintenance Service and Adjustments Troubleshooting Repair Parts CAUTION Read the Safety Guidelines and All Instructions Carefully Before Operating Sears Roebuck and Co Hoffman Estates IL 60179 U S A Visit our Craftsman website www sears com craftsman D26015 Rev 3 8 19 02 ...

Page 2: ...terial or workmanship within one year from the date of purchase RETURN IT TO THE NEAREST SEARS REPAIR CENTER THROUGHOUT THE UNITED STATES AND SEARS WILL REPAIR IT FREE OF CHARGE If purchased from Orchard Supply Hardware return to the nearest Orchard Store and Orchard will repair it free of charge If this air compressor is used for commercial or rental purposes the warranty will apply for ninety da...

Page 3: ...ially hazardous situation which if not avoided may result in p__perty damagA Q SAVE THESE iNSTRUCTiONS _Q IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY AND PROPERTY DAMAGE READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT Some dust created by power sanding sawing grinding drilling and other construction activities contains ch...

Page 4: ...d cause fire Unattended operation of this product could result in personal injury or property damage To reduce the risk of fire do not allow the compressor to operate unattended If spraying flammable materials locate compressor at least 20 feet away from spray area An additional length of hose may be required Store flammable materials in a secure location away from compressor Never place objects a...

Page 5: ...he tank or its attachments The tank is designed to withstand specific operating pressures Never make adjustments or parts substitutions to alter the factory set operating pressures For essential control of air pressure you must install a pressure regulator and pressure gauge to the air outlet if not equipped of your compressor Follow the equipment manufacturers recommendation and never exceed the ...

Page 6: ...ge and adequate fuse protection WARNING Risk to Breathing WHAT CAN HAPPEN HOW TO PREVENT iT The compressed air directly from your compressor is not safe for breathing The air stream may contain carbon monoxide toxic vapors or solid particles from the tank Breathing these contaminants can cause serious injury or death Sprayed materials such as paint paint solvents paint remover insecticides weed ki...

Page 7: ...ive service center personnel shrouds removed can expose you to moving parts and can result in serious injury WARNING RiSK OF FALLING WHAT CAN HAPPEN HOW TO PREVENT IT A portable compressor can falmfrom a table Always operate compressor in a stabme secure workbench or roof causing damage to the position to prevent accidental movement of the compressor and coumd result in serious unit Never operate ...

Page 8: ...ith the operation and controls of the air compressor Keep operating area clear of all persons pets and obstacles Keep children away from the air compressor at all times Do not operate the product when fatigued or under the influence of alcohol or drugs Stay alert at a times Never defeat the safety features of this product Equip area of operation with a fire extinguisher Do not operate machine with...

Page 9: ...s to build It builds to a certain high pressure before the motor automatically shuts off protecting your air tank from pressure higher than its capacity The high pressure at which the motor shuts off is called cut out pressure Branch Circuit Circuit carrying electricity from electrical panel to outlet This unit is capable of powering the following Accessories The accessories are available through ...

Page 10: ...wo bolt holes in saddle with holes in hose wrap as shown 2 install the self tapping screws through hose wrap and saddle 3 Tighten securely Be sure not to over tighten Hose Wrap DO NOT use hose wrap as a handle to push pull or lift air compressor Assemble Wheels Rubber Screw Nut Wheel Shoulder Bolt 1 2 it will be necessary to brace or support one side of the air compressor when installing the wheel...

Page 11: ...aving a grounding wire with an appropriate grounding plug see following illustrations The plug must be used with an outlet that has been installed and grounded in accordance with all local codes and ordinances must be installed and grounded in accordance with all local codes and ordinances 2 Make sure the outlet being used has the same configuration as the grounded plug DO NOT USE AN ADAPTER See i...

Page 12: ...ction Refer to the Parts Manual for the voltage and minimum branch circuit requirements Certain air compressors can be operated on a 15 amp circuit if the following conditions are met 1 Voltage supply through branch circuit is 15 amps 2 Circuit is not used to supply any other electrical needs lights appliances etc 3 Extension cords comply with specifications 4 Circuit is equipped with a 15 amp cir...

Page 13: ...ect against high pressure by popping out at its factory set pressure slightly higher than the pressure switch cut out setting Outlet Pressure Gauge The outlet pressure gauge indicates the air pressure available at the outlet side of the regulator This pressure is controlled by the regulator and is always less than or equal to the tank pressure Tank Pressure Gauge The tank pressure gauge indicates ...

Page 14: ...ely When the motor stops running air will be heard escaping from this valve for a few seconds No air should be heard leaking when the motor is running or after the unit reaches cut out pressure Hose Wrap Conveniently stores up to 50 feet of air hose How to Use Your Unit How to Stop 1 Set the On Auto Off lever to OFF Before First Start up Break in instructions Serious damage may result if the follo...

Page 15: ...outlet is equipped with a quick connect Too much air pressure causes a hazardous risk of bursting Check the manufacturer s maximum pressure rating for air tools and accessories The regulator outlet pressure must never exceed the maximum pressure rating How to Start 1 Turn the On Auto Off lever to AUTO and allow tank pressure to build Motor will stop when tank pressure reaches cut out pressure 2 Pu...

Page 16: ... upon the hours of operation and the working environment Compressor outfits in an extremely dirty and or hostile environment will require a greater frequency of all maintenance checks NOTE See Operation section for the location of controls To Check Safety Valve If the safety valve does not work properly over pressurization may occur causing air tank rupture or an explosion 1 Before starting compre...

Page 17: ...ter will not allow the compressor to operate at full capacity Keep the air filter clean at all times 1 Remove the air filter and make sure it is clean IMPORTANT Do not operate the compressor with the air filter removed 2 If dirty rinse air filter with warm water and squeeze dry 3 Replace air filter NOTE If the air filter is extremely dirty it will need to be replaced Refer to the Repair Parts for ...

Page 18: ... valve disc in the closed position if not the check valve needs to be cleaned or replaced position nothing is visible in closed position disc is visible To Replace or Clean Check Valve 1 Release all air pressure from air tank See To Drain Tank in the Maintenance section 2 Unplug outfit 3 Using an adjustable wrench loosen outlet tube nut at air tank and pump Carefully move outlet tube away from che...

Page 19: ...r 4 Remove the regulator 6 Assemble the regulator and orient as shown NOTE Arrow indicates flow of air Make sure it is pointing in the direction of air flow 5 Apply pipe sealant tape to the nipple 7 8 Reapply pipe sealant to outlet pressure gauge and quick connect Reassemble outlet pressure gauge and quick connect Orient outlet pressure gauge to read correctly Tighten quick connect with wrench 19 ...

Page 20: ...Release safety valve ring 6 Drain water from air tank by opening drain valve on bottom of tank Water will condense in the air tank if not drained water will corrode and weaken the air tank causing a risk of air tank rupture 7 After the water has been drained close the drain or drain valve NOTE If drain valve is plugged release all air pressure The valve can then be removed cleaned then reinstalled...

Page 21: ...f motor when compressor reaches cut out pressure Pressure switch cut out too high Tube fittings are not tight enough Check valve seat damaged Defective pressure switch release valve Defective air tank Leaking seal Contact a Trained Service Technician Tighten fittings where air can be heard escaping Check fittings with soapy water solution Do Not _hten A defective check valve results in a constant ...

Page 22: ...ccessory is used adjust the regulator following the instructions in the Description of Operation paragraph in the Operation Section NOTE Adjust the regulated pressure under flow conditions while accessory is being used Operate safety valve manually by pulling on ring If valve still leaks it should be replaced Remove and clean or replace Decrease amount of air usage Check the accessory air requirem...

Page 23: ...or proper gauge wire and cord length Remove and clean or replace Check wiring connection inside pressure switch and terminal box area Have checked by a Trained Service Technician Have checked by a Trained Service Technician Do not operate the compressor in the paint spray area See flammable vapor warning Bleed the line by pushing the lever on the pressure switch to the OFF position if the valve do...

Page 24: ...Air Compressor Model Number 919 165510 1 Torque 15 25 In Lbs 36 J 35 Torque 100 120 In Lbs 34 33 3O Torque 5 7 Ft Lbs 31 47 27 25 5O 1 Torque 15 25 In Lbs 24 j 51 D26015 24 ENG ...

Page 25: ...sed Saddle Mount Cup 2 used Foam Filter Grip Handle Bushing Reducer 1 8 1 4 NPT Strain Relief Bushing Gauge 2 2 used Pressure Switch Safety Valve Strain Relief Bushing Cord Assembly Nipple 1 4 18 NPT x 2 50 Nipple 1 4 18 NPTx 1 50 Pressure Relief Tube Regulator Quick Connect Body 1 4 NPT Universal Drain Valve Tank 30 Gallon Nut Sleeve Assembly 1 4 2 used Check Valve Screw Hex 1 4 20 x 50 4 used Re...

Page 26: ...Air Compressor Model Number 919 165510 85 Torque 7 10 Ft Lbs 84 83 81 80 82 Torque 51 63 In Lbs _ Torque 42 48 In Lbs 78 77_ Torque 100 120 In Lbs 74 70 7 76 73 Torque 100 120 In Lbs D26015 26 ENG ...

Page 27: ...x 75 T25 x80 SSG 8156 O Ring 81 AC 0032 Valve Plate Assembly 82 CAC 1371 intake Muffler x 83 ACG 45 O Ring 84 AC 0037 Head 85 SSF 927 Screw 1 4 20 x 1 125 4 used x KK 0650 KK 4835 Accessories H 7040 1 D20597 D26147 SSF 615 Notlllustrated D26015 D26365 LA 3021 D26357 D23561 D23563 D26023 Compression Ring Kit Connecting Rod Kit Hose Quick Connect Plug 1 4 NPT Hose Wrap Screw 1 4 20 x 1 25 2 used Own...

Page 28: ...or defectos en materiales o mane de obra dentro del lapse de un a_o a partir de la fecha de su compra DEVUELVALOAL CENTRO DE REPARACIONES SEARS MAS CERCANO DENTRO DE LOS ESTADOS UNIDOS Y SEARS LO REPARARA LIBRE DE CARGO Si se hubiese comprado a Orchard Supply Hardware devuelvalo al comercio Orchard mas cercano y Orchard Io reparar libre de cargo Si este compresor de aire fuese utilizado para prop6...

Page 29: ...de alerta indica una situaci6n potencialmente riesgosa la que si no es evitada podria causar dafios en la _iedada Algunos tipos de aserrin creados por m quinas el_ctricas de lijado aserrado amolado perforado u otras actividades de la construcci6n contienen materiales quimicos conocidos en el Estado de California come causantes de c ncer defectos de nacimiento u otros dafios del aparato reproductiv...

Page 30: ...cendio no permita qua el compreeor opera deeatendido i COMO PREVENIRLO Opera eiempre el compresor en un sector bien ventilado y libra de materialee combustibles gasolina o emanacionee de eolvente En un Area de rociado de materiales inflamables ubique al compreeor por Io menoe a 6 1m 20 pies de dietancia del Area de rociado Podria requerirse una extensi6n de la manguera Almacene Ice materialee infl...

Page 31: ...accesorios El tanque estA diseSado para resistir presiones operativas especificas Jam_s efectQe ajustes o sustituya partes que alteren las regulaciones de presi6n originales de f_brica Para un control esencial de la presiSn debe usted instalar un regulador y un medidor de presi6n a la salida del aire de su compresor Si no estuviese equipado Siga las recomendaciones de los fabricantes de su equipo ...

Page 32: ...ecci6n de fusibJes ADVERTENClA RIESGO DE INHALACION _ QU PUEDE OCURRIR El aire cornprimido proveniente del compresor no es sano para respirar El chorro de aire puede eontener mon6xido de carbono vapores t6xicos o particulas s61idas provenientes del tanque La inhalaci6n de dichos contaminantes puede Hegar a causar serias mesiones o mamuerte El rociado de materiales tales como pintura solventes remo...

Page 33: ...removidas o daSadas Cualquier reparaci6n requerida por este producto debe set efectuada por personam autorizado de Joe servicentros RIESGO DE CAIDA LQU_ PUEDE OCURRIR i COMO PREVENIRLO Un compresor port til puede caerse de la Opere siempre el compresor en una posici6n mesa el banco de trabajo o del techo da6ando estabme y segura a fin de prevenir el movimiento al compresor y pudiendo resultar en s...

Page 34: ...n y control del compresor de aire Mantenga libra la zona de operaciones de persona alguna animales dom6sticos y obstAculos Mantenga alejados a los niSos del coxmpresor de aire en todo momento No opere el producto cuando se encuentre fatigado o bajo la influencia del alcohom o drogas Est_ alerta en todo momento Jam s amtere moseJementos de seguridad de este producto Equipe la zona de operaciones co...

Page 35: ...ncionar la presi6n de aire en el tanque comienza a aumentar Aumenta hasta un valor de presi6n alto fijado en f brica antes de que el motor automaticamente se apague protegiendo a su tanque de aire de presiones mas altas que su capacidad La presi6n alta a la cual el motor se apaga se llama presi6n m xima de corte Ramal Circuito el6ctrico que transporta electricidad desde el panel de control hasta e...

Page 36: ...sor tender_ a voltearse 1 Fije las ruedas con pernos con resalto y tuercas como se muestra Patas de caucho Tornillo Tuerca Rueda Pemos COn resalto I___1 Puede set necesario soportar un lado del compresor de aire cuando se retira la tarima porque el compresor de aire tender_ a voltearse 3 Retire cuidadosamente el compresor de aire de la tarima Ensamblaje del Asa y el Carrete para Manguera Assemblag...

Page 37: ...ufe debe ser utilizado con un toma corriente que haya sido instalado y conectado a tierra de acuerdo a todos los c6digos y ordenanzas locales 1 El cable que acompa_a a esta unidad tiene una espiga para conexi6n a tierra Esta DEBE ser utilizada con un tomacorriente IMPORTANTE El tomacorriente que sera utilizado debera haber sido conectado a tierra conforme a todos los c6digos locales y ordenanzas 2...

Page 38: ...6 AWG Protecci6n del voltaje y del circuito Acerca del voltaje y la minima cantidad de circuitos requeridos refi6rase al Manual de piezas Ciertos compresores de aire pueden ser operados en un circuito de 15A siempre que se cumplan las siguientes condiciones 1 Que el voltaje suministrado a traves de los ramales del circuito sea de 15A 2 Que el circuito no sea utilizado para alimentar ninguna otra n...

Page 39: ...ores prefijados para la presi6n de cone la v lvula de seguridad proteger contra la presi6n elevada saltando de acuerdo a los valores prefijados en f brica ligeramente superiores a los de presi6n de corte de la Ilave interruptora Man6metro para controlar la presi6n de salida Este man6metro indicar la presi6n de aire disponible a la salida del regulador Esta presi6n esta controlada por el regulador ...

Page 40: ...arranque libre del motor Cuando el motor se detiene deberia escucharse el escape del aire a trav6s V_lvula de dicha v_lvula aliviadora durante unos de presibn segundos No debe escucharse escape alguno mientras el motor est en marcha ni p6rdidas continuas una vez que se alcanz6 la presi6n de corte Carrete para manguera Guarda convenientemente hasta 50 pies 15 3 m de manguera neum tica C6mo utilizar...

Page 41: ... si la salida del aire esta equipada con un z6calo de conexi6n rapida Demasiada presi6n de aire podr_ ser la causa de riesgo de explosi6n Verifique los valores de m_xima presi6n dados pot el fabricante de las herramientas neum_ticas y mosaccesorios La presi6n de salida del regulador jam_s debe exceder los valores de maxima presi6n especificados C6mo porter en marcha 1 Mueva la palanca On Auto Off ...

Page 42: ...rabajo Los equipos de compresi6n funcionando en un ambiente sumamente sucio y hostil requerir n mayor frecuencia de todas las verificaciones de mantenimiento NOTA Vea en la secci6n Operaci6n la ubicaci6n de los controles C6mo verificar la v_lvula de seguridad Silav_lvulade _ seguridadno trabaja adecuadamente ello podr_ determinar la sobrepresibn del tanque creando el riesgo de su ruptura o explosi...

Page 43: ... aire sucio no permitir_ que el compresor opere a plena capacidad Mantenga el filtro de aire limpio en todo momento 1 Extraiga el ret6n del filtro de aire 2 Retire el filtro de aire y aseg0rese de que est6 limpio 3 Siesta sucio enjuague el filtro de aire con agua tibia y exprimalo hasta que seque NOTA Si el filtro de aire esta sumamente sucio necesitara ser reemplazado Consulte la secci6n Repuesto...

Page 44: ...hacia la izquierda usando una Ilave de boca de 7 8 plug 22 mm Tome nota de la orientaci6n para volverla a ensamblar Usando un destornillador empuje con cuidado el disco de la v lvula hacia arriba y hacia abajo NOTA El disco de la valvula debe moverse libremente hacia arriba y hacia abajo sobre un resorte que detiene el disco de la v lvula en la posici6n cerrada Si no Io hace la valvula de retenci6...

Page 45: ...lador y ori6ntelo de acuerdo a io mostrado Regulador NOTA La flecha indica el sentido del flujo del aire AsegOrese que est6 apuntando a la direcci6n en la que fluye el aire 5 Aplique cinta selladora de ca_erias sobre el niple del tubo vertical 7 8 Flecha Reaplique sellador de ca_erias al man6metro de presi6n externa y a la conexi6n rapid Rearme el man6metro de presi6n de salida y el conector rapid...

Page 46: ...vAIvula de seguridad 6 Drene el agua del tanque de aire abriendo la vAIvula de drenaje ubicada en el fondo del tanque Elaguase _ condensadentro del tanque de aire Si no se drena ella corroer_ debilitando la paredes del tanque de aire originando un riesgo de ruptura de sus paredes 7 Una vez que el agua haya side drenada cierre la vAIvula de drenaje NOTA Si la vAIvula de drenaje estuviese enchufada ...

Page 47: ...Un interruptor de presi6n defectuoso libera la vAlvula Tanque de aire defectuoso P6rdida en el sellado P6rdida de aire entre el cabezal y el plato de vAlvula CORRECCK N Mueva la palanca On Auto Off a la posici6n OFF si el equipo no corta contacte a un t6cnico calificado para el servicio Contacte a un t6cnico de servicio calificado Ajuste las conexiones en las que el aire puede set escuchado escap_...

Page 48: ... dafiado Regulador dafiado CORRECCION Si hubiese una caida excesiva de presi6n durante el uso del accesorio ajuste el regulador de acuerdo a las instrucciones de la secci6n Operaci6n NOTA Ajuste la presi6n regulada bajo condiciones de flujo mientras se este usando el accesorio Opere la valvula de seguridad manualmente tirando de su anillo Si la v lvula aun pierde deber ser reemplazada Extraiga y l...

Page 49: ...el cord6n Extraiga limpie o reemplace Compruebe la conexi6n de cableado dentro del interruptor de presi6n y del Area de la caja de terminales Haga inspeccionar pot un t6cnico capacitado de servicio Haga inspeccionar pot un t6cnico capacitado de servicio No haga funcionar el compresor en el Area de pintura pot rociado Vea la advertencia acerca de vapores inflamables Purgue la linea empujando la pal...

Page 50: ...D26015 50 SP ...

Page 51: ...51 SP D26015 ...

Page 52: ...roducts like vacuums lawn equipment and electronics call or go on line for the nearest Sears Parts and Repair Center 1 800 488 1222 Anytime day or night U S A only sears com TOpurchase a protection agreement on a product serviced by Sears 1 800 827 6655 U S A 1 800 361 6665 Canada Rata pedirservicio de reparaci6n Au Canada pour service en fran ais a domicilio y para ordenar piezas I_800_LE_FOYERMC...

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Craftsman 919.165510, Owner'S Manual

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