Craftsman 919.165580 Owner'S Manual Download

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Summary of Contents for 919.165580

Page 1: ...afety Guidelines Assembly Operation Maintenance Service and Adjustments Troubleshooting Repair Parts CAUTION Read the Safety Guidelines and All Instructions Carefully Before Operating Sears Roebuck and Co Hoffman Estates IL 60179 U S A Visit our Craftsman website www sears com craftsman A00854 Rev 0 12 07 03 ...

Page 2: ...sor fails due to a defect in material or workmanship within one year from the date of purchase Sears will at its option repair or replace it free of charge Contact your nearest Sears Service Center 1 800 4 MY HOME to arrange for repair or return the Air Compressor to the place of purchase for replacement If this Air Compressor is used for commercial or rental purposes this warrant applies for only...

Page 3: ... a potentially hazardous situation which if not avoided result in minor or moderate inju W _Used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in DroDertv damaae _Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects...

Page 4: ...To reduce the risk of fire do not allow the compressor to operate unattended How To Prevent It Always operate the compressor in a well ventilated area free of combustible materials gasoline or solvent vapors If spraying flammable materials locate compressor at least 20 feet away from spray area An additional length of hose may be required Store flammable materials in a secure location away from co...

Page 5: ...eeding the pressure rating of air tools spray guns air operated accessories tires and other inflatables can cause them to explode or fly apart and could result in serious injury For essential control of air pressure you must install a pressure regulator and pressure gauge to the air outlet if not equipped of your compressor Follow the equipment manufacturers recommendation and never exceed the max...

Page 6: ...d adequate fuse protection I 1 1 I 1 WARNING Risk to Breathing WHAT CAN HAPPEN The compressed air directly from your compressor is not safe for breathing The air stream may contain carbon monoxide toxic vapors or solid particles from the tank Breathing these contaminants can cause serious injury or death Sprayed materials such as paint paint solvents paint remover insecticides weed killers may con...

Page 7: ... operate the compressor with guards or covers which are damaged or removed Attempting to operate compressor with Any repairs required on this product damaged or missing parts or attempting should be performed by authorized to repair compressor with protective service center personnel shrouds removed can expose you to moving parts and can result in serious injury r 4 I WARNING Risk of Falling What ...

Page 8: ...nation 1 1 1 111 WARNING RISK OF UNSAFE OPERATION WHAT CAN HAPPEN Unsafe operation of your air compressor could lead to serious injury or death to you or others HOW TO PREVENT IT Review and understand all instructions and warnings in this manual Become familiar with the operation and controls of the air compressor Keep operating area clear of all persons _ets and obstacles Keep children away from ...

Page 9: ...s to build It builds to a certain high pressure before the motor automatically shuts off protecting your air tank from pressure higher than its capacity The high pressure at which the motor shuts off is called cut out pressure Branch Circuit Circuit carrying electricity from electrical panel to outlet This unit is capable of powering the following Accessories The accessories are available through ...

Page 10: ...to brace or support one side of the unit when installing the wheels because the compressor will have a tendency to tip 1 Attach wheels with shoulder bolts and nuts as shown 2 Tighten securely NOTE The unit will sit level if the wheels are properly installed The wheels and handle do not provide adequate clearance stability or support for pulling the unit up and down stairs or steps The unit must be...

Page 11: ...g see following illustrations The plug must be used with an outlet that has been installed and grounded in accordance with all local codes and ordinances 1 The cord set and plug with this unit contains a grounding pin This plug MUST be used with a grounded outlet IMPORTANT The outlet being used must be installed and grounded in accordance with all local codes and ordinances 2 Make sure the outlet ...

Page 12: ...he Parts Manual for the voltage and minimum branch circuit requirements Risk of Unsafe Operation Certain air compressors can be operated on a 15 amp circuit if the following conditions are met 1 Voltage supply to circuit must comply with the National Electrical Code 2 3 4 Circuit is not used to supply any other electrical needs Extension cords comply with specifications Circuit is equipped with a ...

Page 13: ...sure Gauge The outlet pressure gauge indicates the air pressure available at the outlet side of the regulator This pressure is controlled by the regulator and is always less than or equal to the tank pressure Tank Pressure Gauge The tank pressure gauge indicates the reserve air pressure in the tank Regulator Controls the air pressure shown on the outlet pressure gauge Pull the knob out and turn cl...

Page 14: ...er must always be clean and ventilation openings free from obstructions See Maintenance Motor Overload Protector The motor has an automatic reset thermal overload protector If the motor overheats for any reason the overload protector will shut off the motor The motor must be allowed to cool down before restarting The compressor will automatically restart after the motor cools How to Use Your Unit ...

Page 15: ...ops Push knob in to lock in place 3 Attach hose and accessories NOTE The hose or accessory will require a quick connect plug if the air outlet is equipped with a quick connect Risk of Bursting Too much air pressure causes a hazardous risk of bursting Check the manufacturer s maximum pressure rating for air tools and accessories The regulator outlet pressure must never exceed the maximum pressure r...

Page 16: ...compressor is used The modifications will depend upon the hours of operation and the working environment Compressor units in an extremely dirty and or hostile environment will require a greater frequency of all maintenance checks NOTE See Operation section for the location of controls To Check Safety Valve Risk of Bursting If the safety valve does not work properly over pressurization may occur ca...

Page 17: ...Allow compressor to cool prior to servicing A dirty air filter will not allow the compressor to operate at full capacity Keep the air filter clean at all times 1 Remove the air filter and make sure it is clean 2 If dirty rinse air filter with warm water and squeeze dry 3 Replace air filter 4 Replace filter cover NOTE If the air filter is extremely dirty it will need to be replaced Refer to the Rep...

Page 18: ...nd pump Carefully move outlet tube up away from check valve Outlet Tube 6 Using an adjustable wrench 7 8 g loosen pressure relief tube nut at air tank and pressure switch Carefully move pressure relief tube away from check valve Unscrew the check valve turn counterclockwise using a 7 8 open end wrench Note the orientation for reassembly Using a screwdriver carefully push the valve disc up and down...

Page 19: ...to the nipple 9 Assemble the regulator and orient as shown NOTE Arrow indicates flow of air Make sure it is pointing in the direction of air flow Regulator 4 5 Using an adjustable wrench loosen pressure relief tube nut at air tank and pressure switch Using an adjustable wrench rotate the pressure switch assembly as shown _ Tank Pressure Gauge 10 Reapply pipe sealant to outlet pressure gauge tank p...

Page 20: ... ring 6 Drain water from air tank by opening drain valve on bottom of tank I_ Risk of Bursting Water will condense in the air tank If not drained water will corrode and weaken the air tank causing a risk of air tank rupture and possible serious personal injury 7 After the water has been drained close the drain or drain valve NOTE If drain valve is plugged release all air pressure The valve can the...

Page 21: ...e air tank Air leaks in air tank or at air tank welds CORRECTION Move On Auto Off lever to the OFF position if the unit does not shut off contact a Trained Service Technician Contact a Trained Service Technician Tighten fittings where air can be heard escaping Check fittings with soapy water solution Do Not Overti_ hten A defective check valve results in a constant air leak at the pressure release...

Page 22: ... paragraph in the Maintenance section If there is an excessive amount of pressure drop when the accessory is used adjust the regulator following the instructions in the Description of Operation paragraph in the Operation Section NOTE Adjust the regulated ressure under flow conditions while accessory is being used Operate safety valve manually by pulling on ring If valve still leaks it should be re...

Page 23: ...r proper gauge wire and cord length Remove and clean or replace Check wiring connection inside pressure switch and terminal box area Have checked by a Trained Service Technician Have checked by a Trained Service Technician Do not operate the compressor in the paint spray area See flammable vapor warning Bleed the line by pushing the lever on the pressure switch to the OFF position if the valve doe...

Page 24: ... _ I E_o _V_l _ _ _o1 II m ___ __ _v Air Compressor Model Number 919 165580 54 23 18 38 62 58 59 A00854 24_ENG ...

Page 25: ...or 3 25 SSP 7813 Nut Sleeve Assembly 3 8 28 ACG 18 Saddle Mount Cup 2 29 91895680 Screw 1 4 20 x 75 2 30 ACG 408 Fastener Assembly 3 38 LA 3027 Label Drain Tank 39 A00850 Label Craftsman 40 A00859 Label Performance 43 D23565 Label Star Rating 51 Z D26612 Pressure Switch 52 D28999 Standpipe 53 SSP 480 Nipple 1 4 18 NPT x 2 50 54 D27256 Regulator 55 Z D21923 Gauge 2 OD 1 8NPT Right 56 Z D21924 Gauge...

Page 26: ...del Number 919 165580 The picture shown is for reference only It may differ from actual unit 85 Torque 7 10 Ft Lbs j84 83 82 80 Torque 42 48 In Lbs 78 72 6 TorquelO0 12Oln Lbs 70 _ 73 Torque100 1201n Lbs A00854 26_ ENG ...

Page 27: ...Connecting Rod Assembly Compression Ring Connecting Rod Cap Screw 10 24 x 75 T25 O Ring Valve Plate Assembly Muffler O Ring Head Screw 1 4 20 x 1 125 4 X Notlllustrated A00854 LA 3021 K 0650 KK 4835 Owners Manual Label Warning Compression Ring Kit Connecting Rod Kit To determine which capacitor kit is needed look on label under rear shroud for motor supplier GE Start Capacitor Kit order D23936 GE ...

Page 28: ...te compresor de aire Craftsman fallase debido a defectos de materiales o de fabricaci6n dentro del aSo de su fecha de compra Sears a su opei6n Io reparar o reemplazar sin eosto alguno Comuniquese con el Centro de Servicio Sears m s cercano 1 800 4 MY HOME para coordinar su reparaci6n o devuelva el compresor de aire al lugar donde Io compr6 para que Io cambien Si este compresor de aire se usase con...

Page 29: ...situaci6n otencialmente riesgosa la que si no es evitada podria causar da_os en la rpropiedad a I1 _v_ I o tl L t_i t _l _ _l o T_ o_ ID1 _ _ 1 11 _7 ID _ Algunos tipos de aserr n creados pot m quinas electricas de Iijado aserrado 3motado perforado u otras actividades de la construcci6n contienen materiales qu_micos conocidos en el Estado de California como causantes de c ncer defectos de nacimien...

Page 30: ...cendio no permita que el compresor opere desatendido COMO PREVENIRLO Opere siempre el compresor en un sector bien ventilado y libre de materiales combustibles gasolina o emanaciones de solvente En un firea de rociado de materiales inflamables ubique al compresor por Io menos a 6 1m 20 pies de distancia del _irea de rociado Podr a requerirse una extensi6n de la manguera Almacene los materiales infl...

Page 31: ...herrami_s neum_ticas pistc4as rociadoras accesorios activados pot aire cubiertas y otros objetos inflabIes puede causar su explosi6n o ser arrojados pudiendo ocmsionar serias lesiones Para un control esencial de la presi6n debe usted instalar un regulador y un medidor de presibn a la salida del aire de su compreso_ Si no estuv ese equipade Siga las recomendaciones de los fabdcantes de su equipo y ...

Page 32: ...e fusibles ADVERTENCIA RIESGO DE INHALACION _QUEPUEDE OCURRIR El aire comprimido proveniente del compresor no es sane para respirar El chorro de aire puede contener monbxido de carbono vapores tbxicos o particulas sblidas provenientes det tanque La inhalacibn de dichos contaminantes puede Ilegar a causar serias lesiones o la muerte El rociado de materiates tales come pintura soIventes removedores ...

Page 33: ...ropas Intentar operar el oompresor con sus partes daRadas o faltantes o la reparacibn del compresor con SUS protecciones removidas puede exponerlo a usted a partes movibles que podrian resultar en lesiones serias _COMO PREVENIRLO Nunca opere el compresor sin sus defensas o sus cubiertas removidas o d85adas Cualquier reparaci6n requerida por este producto debe ser efectuada pot personal autorizado ...

Page 34: ...IA RIESGO DE OPERACION INSEGURA _QUEPUEDE OCURRIR La operacion insegura de su compresor de aire podr_a ocasionarle serias lesiones o la muerte a usted u otros _ C _MO PREVENIRLO Revise y comprenda todas las instrucciones y advertencias contenidas en este manual Familiarlcese con los m_todos de operacihn y control del compresor de aire Mantenga libre la zona de operaciones de persona alguna animate...

Page 35: ...comianza a funcionar la presion de aire an el tanque comianza a aumentar Aumanta haste un valor de presion alto fijado an f brica antes de que el motor automaticamante se apague protegiando a su tanque de aire de presiones mas altas que su capacidad La presion aita a la cual el motor seapaga se llama presiSn maxima de corte Ramal Circuito electrico que transporta electricidad desde el panel de con...

Page 36: ...ble de las ruedas del equipo cuando se inetalan las ruedas porque el compresor tendera a voltearse I Fije las ruedas con pernos con resatto y tuercas como se muestra 2 Apriete firmemente NOTA E equipo se asentara nivelado si las ruedas est n debidamente instaladas LmaSngedasY el proporcionan un despeje estabilidad o soporte adecuado para tirar de la unidad hacia arriba y hacia abajo por escaleras ...

Page 37: ...s El enchufe debe ser atilizado con un toma corriente que haya sido instalado y conectado a tierra de acuerdo a todos los c6digos y ordenanzas locales 1 El cable que acompaSa a esta unidad tiane ann espiga para conexi6n a tierra Esta DEBE set utilizada con un tomacordente conectado a tierra IMPORTANTE El tomacorriente que set utilizado debera haber sido conectado a tierra conforme a todos los c6di...

Page 38: ...teccibn del voltaje y del circuito Acerca del voltaje y la minima cantidad de circuitos requeridos refi6rase al cuadro de especificaciones _ Riesgo de Operacibn Laseguta Ciertos compresores de aire pueden set operados en un circuito de 15 A siempre que ee cumplan lee eiguientes condiciones 1 Que el voltaje suministrado a tray s de los ramales del circuito sea de 15 A 2 Que el circuito no sea utili...

Page 39: ...la presi6n de eonexion regulada en f brica El motor se detendra cuando la presion del tanque alcance los valores de presion de corte regulado an f brica para su desconexi6n Valvula de segurided Si el interrupter de presi6n dejara de cortar el suministro de presi6n del compresor conforme a los valores prefijados para la presion de corte la valvula de seguridad protegera contra la presi6n elevada sa...

Page 40: ...o filtro debe ester siempre limpio y los orificios de ventilacion libres de obstrucciones Vea Mantenimiento Proteccibn para sobrecarga del motor El motor tiene an protector de sobrecarga termico de reposicion autom tica Si el motor se sobrecalienta por alguna razon el protector de sobrecarga apagar el motor Debe dejar enfriar el motor antes de volverlo a arrancar El compresor arrancar autom ticame...

Page 41: ... la pedl a haste su posici6n blocante 3 Conecte la manguere y accesorios NOTA Tanto la manguera como los accesorios requedran un enchufe de conexiAn rapida si la salida del aire esta equipada con un z6calo de conexi6n rapida Riesgo de Explosibn Demasiada presibn de aire podrb set la cause de riesgo de explosibn Verifique los valores de mbxima presibn dados por el fabricante de las herramientas neu...

Page 42: ...las cuales se usa su compresor Las modificaciones depender n de las horas de operaci6n y del ambiente de trabajo Los equipos de compresi6n funcionando en un ambiente sumamente sucio y hostil requerir n mayor frecuencia de todas las verificaciones de mantenimiento Cbmo verificar la vdlvula de seguridad Riesgo de Explosibn Si la valvula de seguridad no trabaja adecuadamente ello podrd determinar la ...

Page 43: ...el filtro Deje enfriar al compresor antes de Un filtro de airs sucio no permitira que el compresor opere a plena capacidad Mantenga el filtro de aire limpio en todo momento 1 Extraiga el ret_n del filtro de aire 2 Retire el filtro de aire y asegOrese de que est_ limpio IMPORTANTE No opere el compresor sin el filtm de airs 3 Si est sucio enjuague el filtre de aire con agua tibia y expdmalo hasta qu...

Page 44: ... cuidadosamente la tuberia de alivio de presi6n de la valvula de retencion 7 Desenrosque la v lvala de retenci6n gir ndola hacia la izquierda usando una Ilave de boca de 7 8 plug 22 mm Tome nota de la orientaci6n para volverla a ensamblar 8 Usando un destomillador empuje con cuidado el disco de la v lvula hacia ardba y hacia abajo NOTA El disco de la v lvula debe moverse Iibremente hacia arriba y ...

Page 45: ... regulable rote el interuptor de presiTn tal como se muestra 6 Extraiga la salida el man6metro de presiTn el man6metro del tanque y el adaptador del regulador 7 Extraiga el regulator 8 Aplique sellador para ea _osal niple 9 Ensamble el regulador y orientelo tal como se indica NOTE La flecha indica el flujo del aire Asegure su orientaciTn en la direccion de la flecha Regulador 10 Reaplique sellador...

Page 46: ...e seguridad 6 Drene el agua del tanque de aire abriendo la valvula de drenaje ubicada en el fondo del tanque Riesgo de Explosibn El agua se condensa dentro del tanque de aire Si no se drena ella corroera debilitando la parecles del tanque de aire originando un riesgo de ruptura de sus paredes 7 Una vez que el agua haya sido drenada cierre la valvula de drenaje NOTA Si la v lvula de drenaje estuvie...

Page 47: ...ciSn OFF si el equipo no corta contacte a un t_cnico calificado para el servicio Contacte a un t_cnico de ervicio califlcado Ajuste las conexiones en las que el aire puede ser escuchado escap ndose Verifique las conexiones con soluoi6n jabonosa y agua NO SOBREAJUSTE Una v lvula de retenci6n defectuosa causa una fuga constante de aire en la v lvula de alivio de presi6n cuando hay resi6n en el tanqu...

Page 48: ...ulador de acuerdo alas instrucciones de la seccion Operaci6n NOTA Ajuste la presi6n regulada bajo condiciones de flujo mientras se est6 usando el accesorio Opere la valvula de seguridad manaalmente tirando de su anillo Si la v lvula aun pierde debera ser reemplazad Extraiga y limpie o reemplace Disminuya la cantidad de uso de aire Veriflque el requerimiento de aire del accesorio Si es mayor que SC...

Page 49: ...ord6n Extraiga Iimpie o reemplace Compruebe la conexi6n de cableado dentro del interraptor de presion y del area de la caja de terminales Haga inspeccionar pot un tecnico capacitado de servicio Haga inspeccionar FOr un tecnico capacitado de servicio No haga funcionar el comprescr en el tea de pintura For rociado Vea la advertencia acerca de vapores inflamables Purgue la Ifnea empujando la palanca ...

Page 50: ...A00854 50 SP ...

Page 51: ...r hater una compra inteligente Su nueva unidad Craftsman _ est diseffada y fabricada para afros de operaci6n confiable pero come todos los productos de ca_idad podrian requirir reparaciones de vez en cuando Ahi es cuando e_Contrato de Protecc 6n para Reparac ones le puede ahorrar dinero y motestias Cornpre ahora un Contrato de Protecci6n para Reparaciones y prot_jase contra apuros y gastos inesper...

Page 52: ...s lawn equipment and electronics call or go on line for the nearest Sears Parts and Repair Center 1 800 488 1222 Anytirne dayornight U S A only www sears com To purchase a protection agreement U S A or maintenance agreement Canada on a productserviced by Sears 1 800 827 6655 U A 1 800 361 6665 Canal Parapedirserviciode reparaci6n a domicUio y paraordenarpiezas 1 888 SU4 1OG aa_I sM 1 888 78z 6427 ...

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