Craftsman 919.165520 Owner'S Manual Download

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Summary of Contents for 919.165520

Page 1: ...Safety Guidelines Assembly Operation Maintenance Service and Adjustments Troubleshooting Repair Parts CAUTION Read the Safety Guidelines and All Instructions Carefully Before Operating Sears Roebuck and Co Hoffman Estates IL 60179 U S A Visit our Craftsman website www eears com craftsman D27221 Revl 9 23 02 ...

Page 2: ...e a defect in material er workmanship within one year from the date of purchase RETURN IT TO THE NEAREST SEARS REPAIR CENTER THROUGHOUT THE UNITED STATES AND SEARS WILL REPAIR IT FREE OF CHARGE If purchased from Orchard Supply Hardware return to the nearest Orchard Store and Orchard will repair it free of charge If this air compressor is used fer commercial er rental purposes the warranty will app...

Page 3: ...ally hazardous situation which if not avoided result in minor or moderate injury _ _Used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in DroDertv damaae Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other...

Page 4: ...o reduce the risk of fire do not allow the compressor to operate unattended How To Prevent It Always operate the compressor in a well ventilated area free of combustible materials gasoline or solvent vapors If spraying flammable materials locate compressor at least 20 feet away from spray area An additional length of hose may be required Store flammable materials in a secure location away from com...

Page 5: ...eeding the pressure rating of air tools spray guns air operated accessories tires and other inflatables can cause them to explode or fly apart and could result in serious injury For essential control of air pressure you must install a pressure regulator and pressure gauge to the air outlet if not equipped of your compressor Follow the equipment manufacturers recommendation and never exceed the max...

Page 6: ...d adequate fuse protection I 1 1 I 1 WARNING Risk to Breathing WHAT CAN HAPPEN The compressed air directly from your compressor is not safe for breathing The air stream may contain carbon monoxide toxic vapors or solid particles from the tank Breathing these contaminants can cause serious injury or death Sprayed materials such as paint paint solvents paint remover insecticides weed killers may con...

Page 7: ...ts or attempting to repair compressor with protective shrouds removed can expose you to moving parts and can result in serious injury HOW TO PREVENT IT Never operate the compressor with guards or covers which are damaged or removed Any repairs required on this product should be performed by authorized service center personnel WARNING RISK OF SERIOUS INJURY OR PROPERTY DAMAGE WHEN TRANSPORTING COMP...

Page 8: ...h the operation and controls of the air compressor Keep operating area clear of all persons 3ets and obstacles Keep children away from the air compressor st all times Do not operate the product when fatigued or under the influence of alcohol or drugs Stay alert at all times Never defeat the ssfety features of this 3roduct Equip ares of operation with a fire extinguisher DO not operate machine with...

Page 9: ...ld It builds to a certain high pressure before the motor automatically shuts off protecting your air tank from pressure higher than its capacity The high pressure at which the motor shuts off is called cut out pressure Branch Circuit Circuit carrying electricity from electrical panel to outlet This unit is capable of powering the following Accessories The accessories are available through the curr...

Page 10: ...tallthe shorter self tapping screws through the saddle and handle on the other side 6 Tighten all screws securely Be sure not to over tighten DQ NOT use hose wrap as a handle to push pull or lift air compressor D27221 Hose Screws long Handle Grip 2 10 ENG Wheel Bolt Screws The wheels and handle do not provide adequate clearance stability or support for pulling the unit up and down stairs or steps ...

Page 11: ...e grounding plug see following illustrations The plug must be used with an outlet that has been installed and grounded in accordance with all local codes and ordinances 1 The cord set and plug with this unit contains a grounding pin This plug MUST be used with a grounded outlet IMPORTANT The outlet being used must be installed and grounded in accordance with all local codes and ordinances 2 Make s...

Page 12: ... 16 AWG Voltage and Circuit Protection Refer to the specification chart for the voltage and minimum branch circuit requirements Certain air compressors can be operated on a 15 amp circuit if the following conditions are met 1 Voltage supply through branch circuit is 15 amps 2 Circuit is not used to supply any other electrical needs lights appliances etc 3 Extension cords comply with specifications...

Page 13: ...ressure gauge indicates the air pressure available at the outlet side of the regulator This pressure is controlled by the regulator and is always less than or equal to the tank pressure Tank Pressure Gauge The tank pressure gauge indicates the reserve air pressure in the tank Regulator Controls the air pressure shown on the outlet pressure gauge Pull the knob out and turn clockwise to increase pre...

Page 14: ...This filter is designed to clean air coming into the pump This filter must always be clean and ventilation openings free from obstructions See Maintenance Motor Overload Protector The motor has an automatic reset thermal overload protector If the motor overheats for any reason the overload protector will shut off the motor The motor must be allowed to cool down before restarting The compressor wil...

Page 15: ...l it stops Push knob in to lock in place 3 Attach hose and accessories NOTE The hose or accessory will require a quick connect plug if the air outlet is equipped with a quick connect _ _J_ _ Too much air pressure causes a hazardous risk of bursting Check the manufacturer s maximum pressure rating for air tools and accessories The regulator outlet pressure must never exceed the maximum pressure rat...

Page 16: ...tions will depend upon the hours of operation and the working environment Compressor outfits in an extremely dirty and or hostile environment will require a greater frequency of all maintenance checks NOTE See Operation section for the location of controls To Check Safety Valve if the safety valve does not work properly over pressurization may occur causing air tank rupture or an explosion 1 Befor...

Page 17: ...llow compressor to cool prior to servicing A dirty air filter will not allow the compressor to operate at full capacity Keep the air filter clean at all times 1 Remove the air filter and make sure it is clean 2 If dirty rinse air filter with warm water and squeeze dry 3 Replace air filter 4 Replace filter cover NOTE If the air filter is extremely dirty it will need to be replaced Refer to the Repa...

Page 18: ... adjustable wrench loosen outlet tube nut at air tank and pump Carefully move outlet tube up away from check valve 6 Using an adjustable wrench loosen pressure relief tube nut at air tank and pressure switch Carefully move pressure relief tube away from check valve Unscrew the check valve turn counterclockwise using a 7 8 open end wrench Note the orientation for reassembly Using a screwdriver care...

Page 19: ...e pressure switch assembly as shown 6 Remove the outlet pressure gauge tank pressure gauge and quick connect if equipped from the regulator 7 Remove the regulator 8 Apply pipe sealant tape to the nipple 9 Assemble the regulator and orient as shown NOTE Arrow indicates flow of air Make sure it is pointing in the direction of air flow 10 11 Reapply pipe sealant to outlet pressure gauge tank pressure...

Page 20: ...Release safety valve ring 6 Drain water from air tank by opening drain valve on bottom of tank Water will condense in the air tank If not drained water will corrode and weaken the air tank causing a risk of air tank rupture 7 After the water has been drained close the drain or drain valve NOTE If drain valve is plugged release all air pressure The valve can then be removed cleaned then reinstalled...

Page 21: ...ank Air leaks in air tank or at air tank welds CORRECTION Move On Auto Off lever to the OFF position if the outfit does not shut off contact a Trained Service Technician Contact a Trained Service Technician Tighten fittings where air can be heard escaping Check fittings with soapy water solution Do Not Overfi_hten A defective check valve results in a constant air leak at the pressure release valve...

Page 22: ... paragraph in the Maintenance section If there is an excessive amount of pressure drop when the accessory is used adjust the regulator following the instructions in the Description of Operation paragraph in the Operation Section NOTE Adjust the regulated ressure under flow conditions while accessory is being used Operate safety valve manually by pulling on ring If valve still leaks it should be re...

Page 23: ...r proper gauge wire and cord length Remove and clean or replace Check wiring connection inside pressure switch and terminal box area Have checked by a Trained Service Technician Have checked by a Trained Service Technician Do not operate the compressor in the paint spray area See flammable vapor warning Bleed the line by pushing the lever on the pressure switch to the OFF position if the valve doe...

Page 24: ... _ I I_o _ AI _ i _o I I m __ _ __ _v Air Compressor Model Number 919 165520 16 54 18 58 23 59 D2722_ 24_ENG ...

Page 25: ...addle Mount Cup 2 used 29 91895680 Screw 1 4 20 x 75 2 used 30 ACG 408 Fastener Assembly 3 used 38 LA 3027 Label Drain Tank 39 LA 3069 Label Craftsman 43 D23565 Label Star Rating 51 Z D23378 Pressure Switch 52 A0 0027 2 Standpipe 53 SSP 480 Nipple 1 4 18 NPT x 2 50 54 D21426 Regulator 55 Z D21923 Gauge 2 OD 1 8NPT Right 56 Z D21924 Gauge 2 OD 1 8NPT Left 57 D20597 Quick Connect 1 4NPT 58 D23067 Wh...

Page 26: ...d IJ_VAI _I m Vz_ _l _z _vA Air Compressor Model Number 919 165520 85 Torque740 Ft Lbs j84 83 82 8180 _ Torque 42 48 In Lbs 78 Torque 1004 20 In Lbs 70 _ I_X 3 Torque 100 120 In Lbs D27221 26_ENG ...

Page 27: ...ng Rod Assembly Compression Ring Connecting Rod Cap Screw 10 24 x 75 T25 O Ring Valve Plate Assembly Muffler O Ring Head Screw 1 4 20 x 1 125 4 used Accessories D20597 H 7040 1 D26147 SSF 615 Quick Connect Plug 1 4 NPT Hose 3 8 x 25 PVC Hose Wrap Screw 1 4 20 x 1 25 2 used Notlllustrated D27221 D26365 LA 3021 D26357 D23402 D23401 D26023 Owners Manual Hose Wrap Manual Insert Label Warning Label Cau...

Page 28: ...apot defectos en matedales o mano de obra dentro del 3apsode un aSo a partir de la fecha de su compra DEVUELVALOAL CENTRO DE REPARACIONES SEARS MAS CERCANO DENTRO DE LOS ESTADOS UNIDOS Y SEARS LO REPARARA UBRE DE CARGO Si se hubiese comprado a Orchard Supply Hardware devu_lva_oal comercio Orchard m_s cercano y Orchard Io reparar_ libre de cargo Si este compresor de aire fuese utiJizado pare prop6s...

Page 29: ... de alerta indica una situaci6n otencialmente riesgosa la que si no es evitada podria causar da_os en la rpEqDiedad a _Algunos tipos de aserr n creados por m quinas el6ctricas de lijado aserrado tmoIado_ perforado u otras actividades de la construooi6n contienen matedales qu_micos conocidos en el Estado de California como causantes de c ncer defectos de nacimiento u otros d_os del ap_rato reproduc...

Page 30: ... de incendio no permita que el compresor opere desatendido COMO PREVENIRLO Opere siempre el compresor en un sector bien ventihdo y libre de materiales combustibles gasolina o emanaciones de solvente En un tea de rociado de materiales inflamables ubique al compresor por Io menos a 6 1m 20 pies de distancia del tea de rociado Podrla requerirse una extensi6n de la manguera Almacene los materiales inf...

Page 31: ...s herramientas neum_ticas pistolas rociadoras accesorios activados pot aire cubiertas y otros objetos inflabIes puede causar su explosi6n o set arrojados pudiendo ocasionar serias lesiones Para un control esencial de la presi6n debe ustad instalar un regulador y un medidor de presibn a la salida del aide de su compreso_ Si no estuv eseequipado Siga las recomendaciones de los fabdcantes de su equip...

Page 32: ...ibles J lil _ ADVERTENCIA RIESGO DE INHALACION _QUEPUEDE OCURRIR El aire comprimido proveniente del compresor no es sano para respirar El chorro de aire puede contener mon6xido de carbono vapores tbxicos o partlculas s61idas provenientes del tanque La inhalaci6n de dichos contaminantes puede Ilegar a causar serias lesiones o la muerte El rociado de materiales tales como pintura solventes removedor...

Page 33: ...faltantes o la reparacibn del compresor con SUS proteociones removidas puede exponerlo a usted a partes movibles que podrlan resultar en lesiones serias _COMO PREVENIRLO Nunca opere el compresor sin sus defensas o sus cubiertas removidas o d85adas Cualquier reparaci6n requerida por este producto debe ser efectuada pot personal autorizado de los servicentros 1 1 et 0 ADVERTENCIA RIESGO DE DAI_OS A ...

Page 34: ...eraci6n y control del compresor de aire Mantenga lil0re la zona de operaciones de persona alguna 8nima_es dom_sticos y obst culos Mantenga alejados a los ni_os del coxmpresor de aire en todo momento No opere el producto cuando se encuentre fatigado o bajo la influencia del alcohol o drogas Est_ alerta en todo momento Jam_s a_ere los elementos de seguridad de este producto Equipe la zona de operaci...

Page 35: ...funcionar la presi6n de aire en el tanque comienza a aumentar Aumenta basra un valor de presi6n alto fijado en fabrica antes de que el motor automaticamente se apague protegiendo a sa tanque de aire de presiones mas altas que su capacidad La presi6n alta a la cual el motor se apaga se llama presi6n m xima de corte Ramal Circuito electrico que transporta electricidad desde el panel de control hasta...

Page 36: ...ese de no sobreajustar yt e 0c 1o como asa para empujar jalar o levantar el compresor de aire Can ere pam Manguem Tornillo _ Tornillo _4garradera f de manija Arandela Bande en Pemos Rueda _caoutchouc con resalto Tuerca _ Tornillo Las tuedas y el manUlar no petmiten la adeeuada separaci6n estabilidad ni soporte para subir o bajar escaleras ni pelda_os tirando de la unidad Dicha unidad debeta ser le...

Page 37: ...su conexi6n vet las siguientes ilustraniones El enchufe debe set utilizado con un toma cordente que haya sido instalado y conectado a tierra de acuerdo a todos los cddigos y ordenanzas locales 1 El cable que acompafia a esta unidad tiane una espiga para conexi6n a tierra Esta DEBE set utilizada con un tomacorriente conectado a tierra IMPORTANTE El tomacorriente que set utilizado deber haber sido c...

Page 38: ... Proteccibn del voltaje y del circuito Acerca del voltaje y la minima cantidad de circuitos requeridos refi6rase al cuadro de especificaciones Ciertos campresores de aire pueden ser operados en un circuito de 15 A siempre que se cumplan Ins siguientes condiciones 1 Que el voltaje suministrado a trav6s de los tamales del circuito sea de 15A 2 Que el circuito no sea utilizado para alimentar ninguna ...

Page 39: ...n regulada en f brica El motor se detendr caando la presion del tanque aJcance los valores de presion de eorte regulado en fabrica para su desconexi6n Valvule de seguridad Si el interrupter de presi6n dejara de cortar el suministro de presi6n del compresor conforme a los valores prefijados para la presion de corte la valvula de seguridad protegerA contra la presi6n elevada saltando de acuerdo a lo...

Page 40: ...ficios de ventilacion libres de obstruoeiones Vea Mantenimiento Proteccibn para sobrecarga del motor El motor tiene an protector de sobrecarga termico de reposicion autom tica Si el motor se sobrecalienta pot alguna razon el protector de sobreearga apagara el motor Debe dejar enfriar el motor antes de volverlo a arrancar El compresor arrancarA autom ticamente despu6s que se enfrie el motor Carrete...

Page 41: ... limite Empuje la perilla haste su posiciAn blocante 3 Conecte la manguera y accesorios NOTA Tanto la manguera como los accesorios requeriran un enchufe de conexiAn rapida si Ia satida del aire esta equipada con un zAealo de conexi6n rapid Demasiada presibn de aire podra ser la causa de tiesgo de explosibn Verifique los valores de maxima presibn dados por el fabricante de las herramientas neumdUca...

Page 42: ...biente de trabajo Los equipos de compresi6n funcionando enun ambiente sumamente sucio y hostil requerir n mayor frecuencia de todas las verificaciones de mantenimiento NOTA Vea en la seccion Operaci6n la ubicacion de los controles Ohm verificar la v_lvula de seguridad _Si la v_lvula de seguridad no trebaja adecuadamente ego podra determinar la sobrepresi6n del tanque oreando el riesgo de su ruptur...

Page 43: ...itir que el compresor opere a plena capacidad Mantenga el filtro de aire limpio en todo momento 1 Extraiga el reten del filtro de aire 2 Retire el filtro de aire y asegt_rese de que este limpio 3 Si est sucio enjuague el filtro de aire can agua tibia y exprfmalo hasta que seque 4 Reponga el filtro de aire y su reten NOTA Si el flltro de aire est sumamente sucio necesitara set reemplazado Consclte ...

Page 44: ...ue de aire y la bomb Retire cuide dosamente la tuberia de salida de la v lvula de retenci6n 6 Utilizando una Ilave regulable afloje el tubo aliviador de presi6n del tanque de aire y el interruptor de presi6n Retire cuidadosamente la tuberfa de alivio de presi6n de la v_lvula de retenci6n 7 Desenrosque la v lvula de retenciSn girandola hacia la izquierda usando una Ilave de boca de 7 8 plug 22 mm T...

Page 45: ...ptor de presion tal como se muestra 6 Extraiga la salida el manometro de presi6n el manometro del tanque y la eonexion rapida si estuviese equipada del regulador Regulador 7 Extraiga el regulator 8 Aplique sellador para ca _os al niple 9 Ensamble el regulador y orientelo tal como se indica NOTE La flecha indica el flujo del aire Asegure su orientaci6n en la direccion de la flecha 10 Reaplique sell...

Page 46: ...ule de seguridad 6 Drene el ague del tanque de aire abriendo la valvula de drenaje ubicada en el fondo del tanque El agua se condensa dentro del tanque de aire Si no se drene ella corroerd debilitando le paredes del tanque de aire originando un riesgo de ruptura de sus paredes 7 Una vez que el agua haya sido drenada cierre la valvula de drenaje NOTA Si la valvula de drenaje estuviese enchufeda lib...

Page 47: ... servicio Contacte a un t6cnico de ervicio calificado Ajuste las conexiones en las que el aire puede ser escuchado escap ndose Verifique las conexiones con soluoi6n jabonosa y agu NO SOBREAJUSTE Una v lvula de retencion defectuosa causa una fuga constante de aire en la v lvula de alivio de presi6n cuando hay 3residn en el tanque y se apaga el compresor Reemplace Is v_lvula de retenci6n Consulte C6...

Page 48: ...ador de acuerdo a 1as instrucciones de la seccion Operacidn NOTA Ajuste 18 presidn regulada bajo condiciones de flujo mientras se est6 usando el accesorio Opere la valvula de seguridad manualmente tirando de su anillo Si la valvula aun pierde debera ser reemplazad Extraiga y limpie 0 reemplace Disminuya la cantidad de uso de aire Veriflque el requerimiento de aire del 8ccesorio Si es mayor que SCF...

Page 49: ...cord6n Extraiga Iimpie o reemplace Compruebe la conexi6n de cableado dentro del interraptor de presion y del _rea de la caja de terminales Haga inspeccionar pot un tecnico capacitado de servicio Haga inspeccionar pot un t6cnico capacitado de servicio No haga funcionar el compresor en el tea de pintura por rociado Vea la advertencia acerca de vapores inflamables Purgue la linea empujando la palanca...

Page 50: ...D27221 50 SP ...

Page 51: ...51_ SP D27221 ...

Page 52: ...y n products hke vacuums lawn equ pment and electronics call or go on hne for the nearest Sears Parts and Repair Center 1 800 488 1222 Anytime dayor nlghl U S A only www sears corn To purchase a protection agreement on a product serviced by Sears 1 800 827 6655 lu s A 1 800 361 6665 Canada Para pedlr servlc ode reparaclon a domlclho y para ordenar plezas 1 888 SU HOGAR s_l 14_88 784_6427 Au Canada...

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Craftsman 919.165520, Owner'S Manual

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