Algas SDI ZIMMER Operation & Maintenance Manual Download Page 7

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Servicing your

ZIMMER

TROUBLESHOOTING

Possible problems

Inlet valve does not open – Tree #1

Inlet valve closes during operation – Tree #2

REPLACEMENT PARTS

FREQUENTLY ASKED QUESTIONS

APPENDIX

ELECTRICAL SPECIFICATIONS TABLE

ZIMMER 25/40/50 1PH EQUIPMENT DRAWING

ZIMMER 100/150 3PH EQUIPMENT DRAWING

ZIMMER 25/40/50 WIRING SCHEMATIC

ZIMMER 100/150 WIRING SCHEMATIC

ZIMMER SINGLE UNIT HORIZONTAL INSTALLATION DRAWING

ZIMMER MULTI UNIT HORIZONTAL INSTALLATION DRAWING

ZIMMER SINGLE UNIT VERTICAL INSTALLATION DRAWING

ZIMMER WALL MOUNTING DETAIL DRAWING

ZIMMER DRAIN KIT INSTALLATION DRAWING

Warranty Registration - Refer to the nameplate on the vaporizer to fill out the

product registration. Then photocopy and mail to address shown.

Summary of Contents for ZIMMER

Page 1: ...151 S Michigan Street Seattle Washington USA 98108 Tel 1 206 789 5410 Fax 206 789 5414 Web www algas sdi com FILE MANUAL PN 54399 REV 3 10 2021 ZIMMER ELECTRIC VAPORIZER doc Innovative liquid vaporizi...

Page 2: ......

Page 3: ...duct names used in this manual are for the manufacturer or supplier identification only and may be trademarks or registered trademarks of these companies In accordance with the manufacturer s policy o...

Page 4: ...or tampered with in any way will not be accepted for return under warranty ASDI will not accept back charges for work performed by others upon or in conjunction with ASDI equipment unless prior autho...

Page 5: ...100 277 VAC 1PH All models Voltage 240 480 VAC 3PH Wye Z100 and Z150 only Frequency 50 60Hz Circuit breaker See Electrical Specifications in the Appendix Ambient temperature 4 F to 122 F 20 C to 50 C...

Page 6: ...able Options 10 2 INSTALLATION 12 Preparing the Site 13 Materials you may need for Installation 13 Mounting the ZIMMER 14 Piping 15 Relief valve 16 Filtaire 17 Installing Multiple Vaporizers 17 Common...

Page 7: ...ENT DRAWING ZIMMER 100 150 3PH EQUIPMENT DRAWING ZIMMER 25 40 50 WIRING SCHEMATIC ZIMMER 100 150 WIRING SCHEMATIC ZIMMER SINGLE UNIT HORIZONTAL INSTALLATION DRAWING ZIMMER MULTI UNIT HORIZONTAL INSTAL...

Page 8: ...PG Often code restrictions limit the number and size of cylinders which can be stored next to a building or in a small space The ZIMMER overcomes this problem and can be supplied by as few as one cyli...

Page 9: ...rature sensitive bulb and combines it with pressure feedback to ensure only superheated LPG vapor superheat is the amount of temperature above the dew point leaves the vaporizer The valve modulates th...

Page 10: ...whether it is to be used with LPG 70 30 Propane or 50 50 LPG Propane version e g Z40P See Table 1 Use with 85 or greater commercial Propane Never use propane which exceeds 15 Butane Table 1 Propane ve...

Page 11: ...following items from your local Algas SDI dealer Models Z25 Z40 and Z50 Algas SDI P N 80887 Tank Mount Kit for mounting ZIMMER to any horizontal tank up to 48 1 250 mm diameter Algas SDI P N 80888 in...

Page 12: ...nt Algas SDI P N 81633 Wall Mount kit Algas SDI P N 81634 Strainer and piping kit Algas SDI P N 81635 Regulator and gauge kit Algas SDI P N P N 20536 ASME Filtaire F4 Vapor filter for filtering out he...

Page 13: ...torque to 40 6 Nm 30 ft lbs while in service and disconnect power before installing or removing vaporizer from service NOTE Installer must install a terminal box connection facility Metal Terminal Bo...

Page 14: ...al valve s also called dip tube s are required Excess flow valve s Manifold piping if using multiple cylinders Inlet isolation valve with hydrostatic relief valve approved for liquid LP Gas service in...

Page 15: ...unted horizontally or vertically on a vertical surface to maintain its enclosure rating Use Algas SDI Mounting Kit P N 80885 or equivalent components when mounting the ZIMMER to a concrete masonry or...

Page 16: ...ll need to connect to the bottom of the tank or to a connection that has a dip tube extending into the tank for liquid withdrawal Install an approved isolation valve at the outlet of the tank or use t...

Page 17: ...ve For horizontal installation no modifications to the relief valve orientation are required For vertical installation ensure that the relief valve vent is piped in a vertical orientation This may be...

Page 18: ...an appropriately sized regulator with Fluorocarbon elastomer Viton seat after the outlets have been manifolded together For more than two vaporizers use one adequately sized regulator with a Fluorocar...

Page 19: ...wall Metal Terminal Box 3 4 for 50kg hr and Smaller models Use a suitably certified metal terminal box for the area classification ATEX or IECEx certified for Europe or Class I Division 1 Group D UL l...

Page 20: ...19 Wire Length Chart 4 AWG 21 1 mm2 Wire Length Chart 6 AWG 13 3 mm2...

Page 21: ...20 Wire Length Chart 8 AWG 8 36 mm2 Wire Length Chart 10 AWG 5 26 mm2...

Page 22: ...disconnect and open all valves in the liquid supply line to the vaporizer Depending on the conditions it could take up to 2 5 minutes for the vaporizer to be ready for full use though around 1 minute...

Page 23: ...orizer outlet isolation valve when the vaporizer is not being used For extended periods Close the vaporizer outlet isolation valve Open the disconnect switch to power off the vaporizer Close the inlet...

Page 24: ...Section 6 of this manual Initial Installation Operation Inspections Required 30 60 days after initial installation Component Action Required Inlet Strainer Inspect strainer and remove accumulated deb...

Page 25: ...eplace rain cap if damaged or missing Relief valve should be replaced per the manufacturers recommended replacement schedule or if it relieves during normal operation Electronic wiring and connections...

Page 26: ...warm Is power applied Input voltage OK Is the capillary tube between bulb and actuator broken Is circuit breaker opening at power start Are high inrush circuit protection devices used and sized proper...

Page 27: ...rs 2 Thermal valve probe not pushed all the way in the thermowell Check for probe insertion depth Allow ZIMMER to completely cool for 5 6 hours Apply power and measure current after 20 seconds Is ther...

Page 28: ...46 40944 40945 only required if damaged 3 Replacement vaporizer gas passage plugs includes o rings 60564 N A 4 3 4 Replacement vaporizer adapter fitting on inlet outlet and relief valve connection 605...

Page 29: ...ne The L valve is designed to operate with a maximum of 80 Butane and ideally with 60 80 Butane Using less than 60 Butane will result in a reduced capacity The S valve is designed to operate with a ma...

Page 30: ...ontinue operating even without power Although no additional heat will be added the heat exchanger s aluminum body generally will have enough reserve energy to sustain a short power outage When the pow...

Page 31: ...s however some are not Most notably the inlet valve is different between ZIMMER families and are ordered under separate part numbers Q21 Why do I require special circuit breakers for ZIMMER vaporizers...

Page 32: ...he REGO pipe away adapter ASDI P N 8079 107 Q27 Is it possible to clean the new ZIMMER without removing from service A27 Yes The innovative design of the ZIMMER allows tubes to be cleaned in place and...

Page 33: ...17 9 Current at rated capacity A 44 6 37 2 28 6 27 0 24 8 21 5 Breaker D J type A 125 60 50 40 35 35 30 Three phase wiring Z100 100 kg hr nominal 4 Wire Wye Configuration 4 pole breaker 3 Phase Delta...

Page 34: ...CTION Tel 206 789 5410 Fax 206 789 5414 Drawn By Checked By Approved By Date Scale Job Part Title Dwg Size Sht No Rev TOLERANCES 151 S Michigan St Seattle Washington USA 98108 SPECIFIED B UNLESS OTHER...

Page 35: ...NY THIS DRAWING IS PROPRIETARY AND CONFIDENTIAL 0 10 XXX 0 010 X ANGLE 1 FRACTIONS THIRD ANGLE ZIMMER 3PH EQUIPMENT DRAWING NOTES ELECTRICAL 1PH 110 277VAC 3PH 4 WIRE WYE 240 480 VAC 50 60Hz 1 CONFORM...

Page 36: ...TIAL RELEASE 9 18 2018 AAS ZIMMER 25 40 50KG WIRING SCHEMATIC THIRD ANGLE PROJECTION ANGLE 1 FRACTIONS 1 16 X 0 030 XX 0 010 XXX 0 005 THIS DRAWING IS PROPRIETARY AND CONFIDENTIAL AND SHALL NOT BE REP...

Page 37: ...8 AAS C FIXED SPELLING ERRORS IN NOTES ADDED PAGE 4 DETAILING 3 PHASE DELTA WIRING CONFIGURATION 10 21 2020 BDZ D ELIMINATED 1 PHASE 1 BREAKER CONFIGURATION 2 15 2021 RWP 151 S Michigan St Seattle Was...

Page 38: ...UIT BOX BY OTHERS 151 S Michigan St Seattle Washington USA 98108 Tel 206 789 5410 Fax 206 789 5414 Drawn By Checked By Approved By Date Scale Job Part Title Dwg Size Sht No Rev TOLERANCES UNLESS OTHER...

Page 39: ...NDUIT BOX BY OTHERS 151 S Michigan St Seattle Washington USA 98108 Tel 206 789 5410 Fax 206 789 5414 Drawn By Checked By Approved By Date Scale Job Part Title Dwg Size Sht No Rev TOLERANCES UNLESS OTH...

Page 40: ...ARY AND CONFIDENTIAL 0 030 0 10 0 010 X ANGLE 1 FRACTIONS THIRD ANGLE AAS REVISIONS REV DESCRIPTION DATE NAME ECR ECN A INITIAL RELEASE 1 15 2018 AAS NOTES FOLLOW ALL LOCAL CODES REGULATION FOR INSTAL...

Page 41: ...OW VAPORIZER OUTLET REGULATOR OPTIONAL BY PASS FILTAIRE GAS TRAP REVISIONS REV DESCRIPTION DATE NAME ECR ECN A INITIAL RELEASE 1 16 2018 AAS 6 7 8 NO MINIMUM DISTANCE REQUIRED 151 S Michigan St Seattl...

Page 42: ...SPONSIBILITY OF THE CUSTOMER LOCAL CODE MAY REQUIRE AN ELBOW TO PIPE PRESSURE RELIEF VALVE VERTICAL REVISIONS REV DESCRIPTION DATE NAME ECR ECN A INITIAL RELEASE 1 29 2018 AAS NO MINIMUM DISTANCE REQU...

Page 43: ...PTION DATE NAME ECR ECN A INITIAL RELEASE 5 21 2018 AAS 151 S Michigan St Seattle Washington USA 98108 Tel 206 789 5410 Fax 206 789 5414 Drawn By Checked By Approved By Date Scale Job Part Title Dwg S...

Page 44: ...Approved By Date Scale Job Part Title Dwg Size Sht No Rev TOLERANCES UNLESS OTHERWISE SPECIFIED B DO NOT SCALE DRAWING AAS ASDI STD 1of 1 80770 0903 8005 A 5 23 2018 1 4 AND NOTED INTERPRET THIS DRAW...

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Page 48: ...Algas SDI International LLC 151 S Michigan Street Seattle Washington 98108 USA Ph 1 206 789 5410 Fax 1 206 789 5414 www algas sdi com...

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