Alfa Laval Unique PMO Plus Instruction Manual Download Page 71

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Effective 11/1/07, Revised 1/1/09, Revised 8/1/09

Unique

PMO

Plus

Series Sanitary Mixproof Valve Instruction Manual

Parts

Pos. Qty. Denomination

1½"

2½"

Upper stem.................. 9613-0101-02 9613-0101-02 9613-0074-01 9613-0074-01 9613-0074-02 9613-0074-02

Screw ..........................

9611-99-3342 9611-99-3342 9611-99-3342 9611-99-3342

Air itting yellow ............ 9611-99-4171 9611-99-4171 9611-99-4171 9611-99-4171 9611-99-4171 9611-99-4171

Air itting red ................ 9611-99-4172 9611-99-4172 9611-99-4172 9611-99-4172 9611-99-4172 9611-99-3780

Air itting blue ............... 9611-99-3780 9611-99-3780 9611-99-3780 9611-99-3780 9611-99-3780 9611-99-4172

Stop for upper piston ...

9613-0053-01 9613-0053-01 9613-0053-02 9613-4883-01

O-ring, NBR ................. 9611-99-3499 9611-99-3499 9611-99-3499 9611-99-3499 9611-99-3499 9611-99-3499

Guide ring, Turcite ........ 9613-0084-08 9613-0084-08 9613-0084-08 9613-0084-08 9613-0084-08 9613-0084-08

O-ring, NBR .................

9611-99-3514 9611-99-3514 9611-99-3514 9611-99-3514

Upper piston ................

9613-0056-01 9613-0056-01 9613-0056-02 9613-0056-02

O-ring, NBR .................

9611-99-3512 9611-99-3512 9611-99-3513 9611-99-3513

Spring assembly .......... 9613-0125-01 9613-0125-01 9613-0075-01 9613-0075-01 9613-0256-03 9613-0256-03

Distance spacer ........... 9613-0102-02 9613-0102-02

Pin ............................. 9611-99-4197 9611-99-4197 9611-99-4198 9611-99-4198 9611-99-4198 9611-99-4199

12a 1

Pin ...............................

9611-99-3728 9611-99-3728 9611-99-3729

Washer ........................ 9611-99-3594 9611-99-3594 9611-99-3595 9611-99-3595 9611-99-3596 9611-99-3596

Spring assembly .......... 9613-0131-01 9613-0131-01 9613-0095-02 9613-0095-02 9613-0095-02 9613-0095-03

Plug ............................. 9613-4141-01 9613-0806-01 9613-0806-01 9613-0806-01 9613-0806-01 9613-4141-01

Cylinder (3A marking) 9613-0126-11 9613-0126-06 9613-0051-06 9613-0051-06 9613-0150-11 9613-0150-18

Main piston .................. 9613-0132-01 9613-0132-01 9613-0057-01 9613-0057-01 9613-0159-01 9613-0159-01

Guide ring, Turcite ........ 9613-0084-09 9613-0084-09 9613-0084-10 9613-0084-10 9613-0084-11 9613-0084-11

O-ring, NBR ................. 9611-99-3505 9611-99-3505 9611-99-3507 9611-99-3507 9611-99-3509 9611-99-3509

O-ring, NBR ................. 9611-99-3503 9611-99-3503 9611-99-3607 9611-99-3607 9611-99-3607 9611-99-3607

Bottom ........................ 9613-0140-01 9613-0140-01 9613-0054-01 9613-0054-01 9613-0168-01 9613-0168-01

Guide ring, Turcite ........ 9613-0084-03 9613-0084-03 9613-0084-04 9613-0084-04 9613-0084-04 9613-0084-04

O-ring, NBR ................. 9611-99-2228 9611-99-3494 9611-99-1489 9611-99-1489 22340675

22340675

Retaining ring ............... 9613-0248-02 9613-0248-02 9613-0248-03 9613-0248-03 9613-0248-04 9613-0248-04

Cover disk ................... 9613-0058-02 9613-0058-02 9613-0058-03 9613-0058-03 9613-0058-04 9613-0058-04

O-ring, NBR ................. 9611-99-3528 9611-99-3528 9611-99-3495 9611-99-3495 9611-99-1002 9611-99-3530

Inner stem ................... 9613-0106-03 9613-0106-03 9613-0073-03 9613-0073-03 9613-0073-02 9613-0073-05

O-ring .......................... 9611-99-3495 9611-99-3495 9611-99-0030 9611-99-0030 9611-99-0030 9611-99-0030

Piston rod .................... 9613-0134-02 9613-0134-02 9613-0060-02 9613-0060-02 9613-0060-02 9613-0060-04

Lower piston ................ 9613-0138-01 9613-0138-01 9613-0055-01 9613-0055-01 9613-0166-01 9613-0166-01

O-ring, NBR ................. 42153

42153

Guide ring, Turcite ........ 9613-0084-05 9613-0084-05 9613-0084-06 9613-0084-06 9613-0084-07 9613-0084-07

O-ring, NBR ................. 22341275

22341275

9611-99-3508 9611-99-3508 9611-99-3510 9611-99-3510

Washer ........................ 9611-99-3594 9611-99-3594 9611-99-3594 9611-99-3594 9611-99-3594 9611-99-3594

Nut .............................. 9611-99-0360 9611-99-0360 9611-99-0360 9611-99-0360 9611-99-0360 9611-99-0360

Spindle liner ................. 9613-0335-01 9613-0335-01 9613-0090-01 9613-0090-01 9613-0090-01 9613-0090-01

Clamp .......................... 9613-0336-01 9613-0336-01 9613-0092-01 9613-0092-01 9613-0092-01 9613-0092-01

Lock ............................ 9613-0091-02 9613-0091-02 9613-0091-01 9613-0091-01 9613-0091-01 9613-0091-01

Guide ring, PTFE ........ 9613-0084-13 9613-0084-14 9613-0084-15 9613-0084-15 9613-0084-21 9613-0084-21

Upper sealing element 9613-4904-01 9613-0064-02 9613-0188-02 9613-0188-02 9613-0713-01 9613-4880-01

Guide ring, PTFE ......... 9613-0084-01 9613-0084-02 9613-0084-02 9613-0084-02 9613-0084-02 9613-0084-02

Upper plug .................. 9613-4898-01 9613-4586-01 9613-4587-01 9613-4587-03 9613-4588-01 9613-4863-01

Wingnut ....................... 9612-5580-01 9612-5580-01 9612-5580-01 9612-5580-01 9612-5580-01

Clamp without nut ....... 9613-0215-01 9613-0216-01 9613-0217-01 9613-0217-01 9613-0218-01 9613-4884-01

Parts List

Summary of Contents for Unique PMO Plus

Page 1: ...NUS 1107 Unique PMO Plus Series Sanitary Mixproof Valve sizes 1 2 2 3 4 and 6 Instruction Manual Effective 11 1 07 Revised 1 1 09 Revised 8 1 09 Unique PMO Plus Mix Proof Valve Unique PMO Plus CP Mix Proof Valve ...

Page 2: ...otice Table of Contents Introduction 4 Safety 5 Installation 6 Speciications 8 Pneumatic Connections 10 Position Indication 11 Electrical Connections 12 1 thru 12 4 ThinkTop 13 Cleaning Procedures 32 Valve Seat Position Indication 36 Maintenance 41 Parts List 61 Effective 11 1 07 Revised 1 1 09 Revised 8 1 09 ...

Page 3: ...This manual should be considered part of this product and should remain with it at all times for reference If you sell it please be sure to include this manual with it Warranty is provided as part of Alfa Laval s commitment to our customers who operate and maintain their equipment as this manual dictates Failure to do so may result in loss of warranty Where defects appear on the product during the...

Page 4: ... Not Make Machine Modifications Alfa Laval offers a full range of products to suit all your needs Therefore product modiication is never necessary Keep Maintenance Safe Replace damaged or worn parts immediately Never allow old product debris or any lubricants to build up on equipment Never operate unless equipment is in proper working order Before attempting to service the machine disconnect all p...

Page 5: ...be checked against the bill of lading to make sure there are no shortages Any damage or shortage should be reported to the carrier Locating The valves are mounted directly into the product line Care should be taken however to locate the valves in a place where they are easily reached for maintenance and disassembly Installing Line Mounted Valve The valves may be installed in lines that are irmly s...

Page 6: ...Series Sanitary Mixproof Valve Instruction Manual Installation Clearances required for removal of actuator plug assembly for repair B C A Unique PMO Plus Series 1 2 2 3 4 6 A 3 35 8 10 10 12 8 66 C 2 39 3 02 3 52 4 02 5 02 6 8 B 29 6 41 48 48 52 29 6 Includes ThinkTop ...

Page 7: ...ve the speciication data during installation operation and maintenance Materials Product wetted steel parts Acid resistant steel AISI 316L Other steel parts Stainless steel AISI 304 304L Product wetted parts NBR HNBR EPDM or FPM Other Seals CIP Seals EPDM Actuator seals NBR Finish int ext Polished Ra 32 Note The Ra values are only for the internal surfaces Max Air Pressure 116 PSI All Sizes Temper...

Page 8: ...to water CV Values Unique PMO Plus 1 2 2 3 4 6 Upper seat lift 1 7 2 6 3 9 3 9 5 3 12 1 Lower seat push 1 0 2 2 3 6 3 6 4 9 10 2 The following formula is used to estimate CIP low during seat lifts Q Cv p Where Q Flow in USGPM Cv Value from table above p CIP pressure in PSI CIP solution flows for seat lift viscosity and density similar to water The following formula is used to estimate CIP low duri...

Page 9: ... Plus Series Sanitary Mixproof Valve Instruction Manual Pneumatic Connections Out 1A Valve Pneumatic Functions Unique PMO Plus Series Out 2 Out 3 Valve Pneumatic Connections ThinkTop Fitting ID Actuator Fitting ID Out 1A AC 2 Blue Out 2 AC 3 Yellow Out 3 AC 1 Red ...

Page 10: ...Effective 11 1 07 Revised 1 1 09 Revised 8 1 09 11 Unique PMO Plus Series Sanitary Mixproof Valve Instruction Manual Position Indication Valve Position Indication Unique PMO Plus Series ...

Page 11: ...1 0 Solenoid Electrical Connection Chart ThinkTop Term No Function Remarks 9 8 30 VDC Power 10 Common Power Ground 1 Closed Valve PLC Input Valve Closed Lower Seat 2 Open Valve PLC Input Valve Open 3 Seat Lift 1 PLC Input Valve Closed Upper Seat 5 Status PLC Input Optional 24 Seat Lift 1 Upper Signal External Sensor WHT 26 Supply External Sensor BRN 27 Supply External Sensor BLU Not Used External ...

Page 12: ...ve Open 7 Solenoid 2 Output Lower Seat Push 8 Solenoid 3 Output Upper Seat Lift 9 8 30 VDC Power 10 Common Power Jump to 11 11 Solenoid Com Power Jump to 10 Ground 1 Closed Valve PLC Input Valve Closed Lower Seat 2 Open Valve PLC Input Valve Open 3 Seat Lift 1 PLC Input Valve Closed Upper Seat 5 Status PLC Input Optional 24 Seat Lift 1 Upper Signal External Sensor WHT 26 Supply External Sensor BRN...

Page 13: ...10 VAC 9612 9906 01 0 Solenoid Electrical Connection Chart ThinkTop Term No Function Remarks 9 110 VAC Power 10 Common Power Ground 1 Closed Valve PLC nput Valve Closed Lower Seat 2 Open Valve PLC Input Valve Open 3 Seat Lift 1 PLC Input Valve Closed Upper Seat 5 Status PLC Input Optional 24 Seat Lift 1 Upper Signal External Sensor Red w BLK rings 26 Supply External Sensor Red w WHT rings ...

Page 14: ...enoid 1 Output Valve Open 7 Solenoid 2 Output Lower Seat Push 8 Solenoid 3 Output Upper Seat Lift 9 110 VAC Power 10 Common Power Jump to 11 11 Solenoid Com Power Jump to 10 Ground 1 Closed Valve PLC Input Valve Closed Lower Seat 2 Open Valve PLC Input Valve Open 3 Seat Lift 1 PLC Input Valve Closed Upper Seat 5 Status PLC Input Optional 24 Seat Lift 1 Upper Signal External Sensor Red w BLK rings ...

Page 15: ...inkTop 13 Effective 11 1 07 Revised 1 1 09 Revised 8 1 09 Electrical Connections In structions ThinkTop Digital 8 30 VDC 110 VAC PNP NPN Used with Unique PMO Plus Series Mixproof Valves Instruction Manual ...

Page 16: ... voltage 8 30 or 100 126 5 VAC Supply voltage nominal 24 or 110 VAC 15 10 pr EN 61131 2 Supply voltage absolute max 30 or 126 5 VAC Supply voltage absolute min 8 or 100 VAC Power consumption Max 1 5 VA 8 30 VAC or max 2 0 VA 110 VAC for sensor unit along Exclud ing current to the solenoids external proximity switches and the PLC input current The initial current during power on is higher Typical v...

Page 17: ...onnection possible via Ø6 mm or Nominal voltage 24 or 110V Nominal power 1 0 W Filter recommended in tropical regions Micro environment demand specifications Temperature Working 4 F to 185 F IEC 68 2 1 2 Storage 40 F to 185 F IEC 68 2 1 2 Temperature change 13 F to 158 F IEC 68 2 14 Vibration 10 55 Hz 0 7 mm IEC 68 2 6 155 500 Hz 10g 3 x 30 min 1 octave min Drop test IEC 68 2 32 Humidity Constant ...

Page 18: ...al 25 seat lift 2 associated with feedback 4 seat lift 2 Note Jumper present NO The selection NO NC is done by the jumper If changing the function a power recycle is necessary Note Remember to isolate wires that are not in use Examples of connecting power supplies One power for sensor system and solenoid valves Two power supplies one for sensor system and one for the solenoid valves E D F C B A A ...

Page 19: ... Step 2 1 Fit the air ittings on actuator if not mounted 2 Fit the activator stem magnet and tighten carefully by hand Step 3 1 Place the ThinkTop on top of the actuator 2 Make sure X ring is mounted Step 4 1 Ensure that the unit is correctly mounted by pressing down on top of the ThinkTop 2 Tighten the two Allen screws carefully 3 Turn the actuator to have LEDs in a front view Note After a releva...

Page 20: ... mm 1 4 air tubes to ThinkTop see drawing Air connections on page 20 Step 6 Fit the air tubes to the actuator see drawing Air connections on page 20 Step 7 Untighten the four screws and pull off cover of ThinkTop Step 8 1 Install cable if not present through the cable gland 2 Connect the ThinkTop electrically see page 16 Installation ...

Page 21: ...Sanitary Mixproof Valve Instruction Manual 19 Effective 11 1 07 Revised 1 1 09 Revised 8 1 09 Step 9 Make sure the cable gland is completely tightened Step 10 Set up the ThinkTop see setup diagram page 21 and 22 Installation ...

Page 22: ...uction Manual Air Connections 1 2 3 TD 800 214 Air restriction throttle function air inlet outlet Air out 1A Air exhaust Air out 1B 5 2 port solenoid valve only 3 2 Solenoid valves only Air in Air out 3 Air out 2 Manual hold override Air restriction throttle function air inlet outlet Solenoid 3 2 or 5 2 ...

Page 23: ... Step 6 See opposite page See opposite page Notes I Scroll across no change Notes Requires Key Function Notes Automatic Progress as Indicated 4 D IND active during set up Flashing in step 1 Steady in all other steps or during operations error condition Steady showing hardware fault Flashing showing software fault 5 Timeout A 60 second time out is started as soon as any button s are released If no ...

Page 24: ... Bypass Move to next step Press I to accept selection Set up Maintenance I Bypass Move to next step II 90 days LED F steady II 180 days LED F steady C lashing II 270 days LED F steady C E lashing II 360 days LED F steady C E A lashing II Disable function LED F lashing Set Up Fault steady Maintenance flashing if maintenance disabled Press I to accept selection LED D lashing Make sure to hold II for...

Page 25: ... run out The unit has been self adjusted into a maintenance alert condition Valve maintenance is strongly recommended After maintenance Disa bling of maintenance function is required before setting new position however it is strongly recommended to make a complete new set up after valve maintenance 2 Orange steady yellow lashing A and or B The unit has been self adjusted into a maintenance alarm c...

Page 26: ...nstruction Manual Note During set up LED lights have different functions Yellow steady Position C Seat lift 1 2 or external sensors Green steady Solenoid valves activated Yellow steady Position B open valve Yellow steady Position A closed valve Yellow A Yellow B Yellow C Green E Fault inding and LEDs ...

Page 27: ...ff cover of ThinkTop Note Turn banjo connection Step 3 1 Untighten screws 2 Remove solenoid valves up to three and replace them with new ones Step 4 1 To dismantle the adapter the lower part of the ThinkTop from base the middle part unscrew the three screws 2 Turn the lower part a little clockwise and pull 3 Replace adapter if necessary Study the instructions carefully Handle scrap correctly Alway...

Page 28: ...tion Manual Effective 11 1 07 Revised 1 1 09 Revised 8 1 09 26 Step 5 To remove the sensor unit untighten screw and pull out the sensor unit Study the instructions carefully Handle scrap correctly Always keep spare X rings in stock Dismantling of ThinkTop ...

Page 29: ...2 Assemble base with adapter by turning adapter slightly anticlockwise and tighten the three screws 1 9 Nm Note Turn banjo connection Step 3 1 Replace solenoid valves up to three with new ones 2 Tighten screws 0 2 Nm Step 4 Replace cover of ThinkTop and tighten the four screws 0 6 Nm Study the instructions carefully Handle scrap correctly Always keep spare X rings in stock Maintenance ...

Page 30: ... Valve Instruction Manual Effective 11 1 07 Revised 1 1 09 Revised 8 1 09 28 Step 5 1 Replace X ring 2 Mount ThinkTop on actuator Study the instructions carefully Handle scrap correctly Always keep spare X rings in stock Assembly of ThinkTop ...

Page 31: ...sed 1 1 09 Revised 8 1 09 Unique PMO Plus Series Sanitary Mixproof Valve Instruction Manual Electrical Connections In structions Spare Parts ThinkTop P N 9612578901 P N 9612578954 P N 9612990601 P N 9612990674 8 30 VDC 110 VAC ...

Page 32: ...Effective 11 1 07 Revised 1 1 09 Revised 8 1 09 30 Unique PMO Plus Series Sanitary Mixproof Valve Instruction Manual ThinkTop ...

Page 33: ...ed 8 1 Base complete 3 2 24 VDC three solenoid 9613 4282 11 Pos 9 10 11 12 13 14 Included 8 1 Base complete 3 2 110VAC three solenoids 9613 4282 13 Pos 9 10 11 12 13 14 Included 8 1 Base prepared for no solenoid 9612 5761 01 9 1 Special X Ring 9613 4564 01 10 1 Air itting 9611 99 3433 11 1 Blow off valve 9612 5636 01 12 1 Thread Plug PG7 9611 99 3407 13 1 Cable gland PG11 4 10mm 9611 99 3517 14 1 ...

Page 34: ...commend Cleaning General In order to be compliant with the Pasteurized Milk Ordinance PMO the Unique PMO Plus Series mixproof valves shall be cleaned in place CIP with the following recommended procedures Each mixproof valve shall be properly operated including seat lifting during CIP cleaning to assure exposure to product contact surfaces ...

Page 35: ...od cleaning results All data shown is required for each valve during cleaning Use clean water free from chlorides for mixing with chemical cleaning agents CIP Exposure Event Time Temperature Agent Concentration Warm 3 minutes 100 110 F None None Pre Rinse continuous Hot 10 minutes 160 F NAOH 265 gal 26 5 gal Alkaline continuous sodium water Wash hydroxide 1 Cold 3 minutes Cold None None Post Wash ...

Page 36: ...n Valve Solenoid No Solenoid Mode PLC Timer Duration Total Valve Functions Over 3 Minute Rinses and 10 Minute Washes Warm Pre Rinse 3 Minutes Upper Seat Lift 3 Energized 5 sec 2 Lower Seat Push 2 Energized 5 sec 2 Hot Alkaline Wash 10 Minutes Upper Seat Lift 3 Energized 5 sec 5 Lower Seat Push 2 Energized 5 sec 5 Cold Post Wash Rinse 3 Minutes Upper Seat Lift 3 Energized 5 sec 2 Lower Seat Push 2 ...

Page 37: ...e Through Vent Tube Through Vent Tube 1 21 Ounces 42 Ounces 33 gal 2 31 Ounces 62 Ounces 48 gal 2 45 Ounces 90 Ounces 70 gal 3 45 Ounces 90 Ounces 70 gal 4 61 Ounces 122 Ounces 95 gal 6 142 Ounces 284 Ounces 2 22 gal Note Refer to page 9 CIP Solution Flows for seat lift to determine lows for CIP pressures other than 30 PSI shown above Unique PMO Plus CP Lower Seat Push Flow of Cleaning Solution Th...

Page 38: ...ve at rest closed position C LED Seat Lift on ThinkTop is illumated 2 Attach a manual air line to actuator air itting AC1 using a 3 way air pilot switch pos 102 3 Turn the air pilot switch to ON Open C LED Seat Lift on ThinkTop not illuminated 4 Turn the air pilot switch to Off Closed C LED Seat Lift on ThinkTop is illuminated 5 Test complete Remove manual air line AC1 On Off 102 C LED Seat Lift ...

Page 39: ... LED Closed Valve 1 Valve at rest closed position A LED Closed Valve on ThinkTop is illuminated 2 Attach a manual air line to actuator air itting AC3 using a 3 way air pilot switch pos 102 3 Turn the air pilot switch to ON Open A LED Closed Valve on ThinkTop not illuminated 4 Turn the air pilot switch to Off Closed A LED Closed Valve on ThinkTop is illuminated 5 Test complete Remove manual air lin...

Page 40: ...ntil the sensor LED turns off 4 Turn the sensor pos 83 counter clockwise until the sensor LED turns on or approximately one full turn from bottom of plug 5 Lightly tighten sensor lock nut s 6 Attach a manual air line to actuator itting AC1 using a 3 way air pilot switch pos 102 7 Turn the air pilot switch to ON open Upper seat lift activated Sensor LED turns off 8 Turn the air pilot switch to OFF ...

Page 41: ... VALVE SEAT EXTERNAL SENSOR in this section Refer to Electrical Connections Instructions in this manual for ThinkTop programming Adjustments Upper Valve Seat ThinkTop Set Position New on ThinkTop Adjustments Lower Valve Seat ThinkTop The following instructions can be completed while the valve is at room ambient temperature 1 Delete the current CLOSED VALVE position data from the ThinkTop memory us...

Page 42: ... CIP Circuit Description of components to be used for this test 1 ThinkTop blue control module located on top of the air actuator 2 Compressed air solenoids when furnished inside ThinkTop see page 20 for top view of solenoid layout inside ThinkTop a Solenoid 1 valve full open Note not used for this test procedure b Solenoid 2 lower seat push activation c Solenoid 3 upper seat lift activation Solen...

Page 43: ...umber 2 lower seat push If control system interlock is correct the CIP supply pump or source of CIP solution pressure will be de activated Release manual air pilot button to end this test 7 If cleaning solution is lowing through the valve lower body push and hold the silver manual air pilot button on solenoid number 3 upper seat lift If the control system interlock is correct the CIP supply pump o...

Page 44: ... 17mm Wrench 2 5mm Allen Wrench Small Knife Straight Pick Small Standard Screw Driver Air Pilot Switch Pos 102 Tools Required for Valve Service Tools Required for Actuator Service 13mm Wrench Long Stem Phillips Screw Driver 2 Point Plastic Hammer Small Blunt Face Punch Small Standard Screw Driver General Maintenance Replace all product wetted seals every 12 months ...

Page 45: ...Maintenance 83 1 16 100 101 37 Dis Assemble Valve Excluding Actuator 1 Remove ThinkTop 100 2 Turn magnet 101 counter clockwise by hand and remove from upper actuator stem 1 3 Turn nut on sensor cable 103 counter clockwise and remove 4 Turn sensor 83 counter clockwise and remove 103 See pages 68 to 73 for part numbers ...

Page 46: ...actuator together with the internal valve parts from the body 50 8 Release compressed air 9 Remove lower clamp 64 10 Remove lower sealing element assembly 11 Remove O ring 76 from element 79 or from element 96 12 Remove lip seal 77 from element 79 13 Remove guide ring 80 from element 79 OR 14 Remove seal 95 from element 97 and 96 15 Remove guide ring 98 from element 97 76 77 80 79 96 76 95 97 98 U...

Page 47: ...upply compressed air to AC1 Red Ring 17 Loosen lower plug counter clockwise using a strap wrench while counter holding upper actuator stem 1 with a 16mm wrench 102 1 On Off AC1 On Off AC1 Lower Plug 102 55 18 Turn counter clockwise by hand and remove lower plug 19 Release compressed air Lower Plug See pages 68 to 73 for part numbers ...

Page 48: ... 20 Remove O ring 38 from lower plug stem 75 21 Remove plug 15 22 Slide lock 44 along piston rod 29 23 Remove two clamps 43 24 Pull upper plug 55 and upper sealing element 48 out 25 Remove spindle liner 42 26 Remove lock 44 44 42 48 55 29 44 15 43 38 75 Unique PMO Plus CP Unique PMO Plus 38 75 See pages 68 to 73 for part numbers ...

Page 49: ...09 Unique PMO Plus Series Sanitary Mixproof Valve Instruction Manual Maintenance 27 Remove O ring 47 28 Remove lip seal 49 29 Remove guide ring 45 30 Remove lip seal 57 31 Remove guide ring 54 48 47 49 45 54 57 55 See pages 68 to 73 for part numbers ...

Page 50: ...Inspect the seal to ensure it does not twist in the groove and press in the 4 outsticking points with a screwdriver Tool marked with item number on off Step 1 Cut and remove old seal ring 74 using a knife screwdriver or similar Be careful not to scratch the plug Step 2 Pre mount seal ring as shown on drawing Carefully lubricate sealings with acceptable soap or lubricant Rotate along circumference ...

Page 51: ...ubricant Step 3 Place tool part 1 Step 4 1 Place tool part 2 including piston 2 Clamp the two tool parts together Tooling marked with item number Step 5 1 Supply compressed air 2 Release compressed air 3 Rotate the tool 45 with regards to the plug 4 Supply compressed air 5 Release compressed air and remove tool on off Step 6 1 Inspect the seal 2 Release air at 3 different positions of the circumfe...

Page 52: ...Kluber Paraliq GTE 703 or similar USDA H1 Approved lubricant 022148 213 Lubricate threads with Kluber Paste UH1 84 201 or similar 54 55 56 57 54 Re Assemble Valve Excluding Actuator 1 Hand clean and sanitize guide ring 54 2 Hand clean and sanitize ID of upper plug stem 55 3 Install guide ring 54 4 Install lip seal 57 55 See pages 68 to 73 for part numbers ...

Page 53: ...f Valve Instruction Manual Maintenance Re Assemble Valve Excluding Actuator 5 Hand clean and sanitize guide ring 45 6 Hand clean and sanitize upper sealing element 48 7 Install guide ring 45 48 45 48 47 49 45 8 Install lip seal 49 9 Install o ring seal 47 See pages 68 to 73 for part numbers ...

Page 54: ...o piston rod 29 44 29 42 48 55 37 29 42 48 55 11 Slide upper sealing element 48 onto upper plug 55 12 Install spindle liner 42 onto upper plug stem 55 13 Fit upper plug 55 upper sealing element 48 and spindle liner 42 into intermediate piece 37 14 Push upper plug 55 to it spindle liner 42 tight against piston rod 29 See pages 68 to 73 for part numbers ...

Page 55: ...Manual Maintenance 44 43 15 15 Install two clamps 43 Note Align one clamp with female thread in spindle liner 42 16 Slide lock 44 down over clamps 43 Note Align holes 17 Install plug 15 18 Install O ring 38 on lower plug stem 75 38 75 Unique PMO Plus CP Unique PMO Plus 38 75 See pages 68 to 73 for part numbers ...

Page 56: ...ressed air to AC1 Red Ring 20 Fit lower plug stem into ID of upper plug 55 and turn clockwise to tighten by hand 21 Tighten lower plug clockwise using strap wrench while counter holding upper actuator stem 1 with a 16mm wrench 22 Release compressed air On Off AC1 Lower Plug 102 55 102 1 On Off AC1 Lower Plug See pages 68 to 73 for part numbers ...

Page 57: ... sanitize lower sealing element 79 25 Install guide ring 80 26 Install lip seal 77 27 Install O ring 76 76 77 80 79 Maintenance Unique PMO Plus CP Unique PMO Plus 97 98 96 76 95 98 97 23 Hand clean and sanitize guide ring 98 24 Hand clean and sanitize lower element parts 97 and 96 25 Install guide ring 98 26 Install seal 95 27 Install O ring 76 See pages 68 to 73 for part numbers ...

Page 58: ...ling Element Assembly 64 64 AC2 28 Install lower sealing element assembly onto body 50 29 Fit and tighten lower clamp 64 30 Supply compressed air to AC2 Blue Ring 31 Fit the actuator together with the internal valve parts into the valve body 50 32 Fit and tighten upper clamp 64 33 Release compressed air See pages 68 to 73 for part numbers On Off ...

Page 59: ...aintenance 34 Turn sensor 83 clockwise into nylon plug 82 and tighten by hand 35 Attach sensor cable 103 to sensor 83 and tighten by hand 36 Turn magnet 101 clockwise into upper actuator stem 1 and tighten by hand 37 Install ThinkTop 100 to cylinder 16 83 1 16 100 101 37 103 See pages 68 to 73 for part numbers 64 50 82 ...

Page 60: ...d lower piston 30 6 Separate the three parts 7 Remove O rings 20 22 and 23 from bottom O rings 33 and 31 and guide ring 32 from lower piston as well as O ring 28 from piston rod 8 Remove spring assembly 14 9 Remove inner stem 27 main piston 17 and distance spacer 11 if present Remove guide ring 18 and O ring 19 10 Remove spring assembly 10 NOTE 2 3 4 and 6 valves only 1 Unscrew screws 2 2 Remove s...

Page 61: ...58 Effective 11 1 07 Revised 1 1 09 Revised 8 1 09 Unique PMO Plus Series Sanitary Mixproof Valve Instruction Manual Maintenance Dismantling of actuator See pages 68 to 73 for part numbers ...

Page 62: ...spring assembly 10 3 Fit O ring 19 and guide ring 18 Mount distance spacer 11 main piston 17 and inner stem 27 4 Fit spring assembly 14 5 Fit O ring 28 in piston rod it O rings 33 and 31 and guide ring 32 in lower piston and it O rings 20 22 and 23 in bottom 6 Fit piston rod 29 lower piston 30 and bottom 21 7 Mount the three parts 8 Fit retaining ring 24 9 Fit cover disk 25 10 Mount intermediate p...

Page 63: ...60 Effective 11 1 07 Revised 1 1 09 Revised 8 1 09 Unique PMO Plus Series Sanitary Mixproof Valve Instruction Manual Reassembly of actuator Maintenance See pages 68 to 73 for part numbers ...

Page 64: ...ffective 11 1 07 Revised 1 1 09 Revised 8 1 09 61 Unique PMO Plus Series Sanitary Mixproof Valve Instruction Manual Parts List 100 3 5 6 16 3 3 83 1 16 100 101 37 103 See pages 68 to 73 for part numbers ...

Page 65: ...e 11 1 07 Revised 1 1 09 Revised 8 1 09 Unique PMO Plus Series Sanitary Mixproof Valve Instruction Manual Parts List 9 8 7 4 2 10 11 1 12a 12 26 17 18 19 2 3 4 and 6 Sizes only See pages 68 to 73 for part numbers ...

Page 66: ...Effective 11 1 07 Revised 1 1 09 Revised 8 1 09 63 Unique PMO Plus Series Sanitary Mixproof Valve Instruction Manual Parts List 13 27 14 28 29 32 30 31 33 21 20 22 See pages 68 to 73 for part numbers ...

Page 67: ...4 Effective 11 1 07 Revised 1 1 09 Revised 8 1 09 Unique PMO Plus Series Sanitary Mixproof Valve Instruction Manual Parts List 29 44 15 43 23 24 25 83 82 37 35 36 103 See pages 68 to 73 for part numbers ...

Page 68: ...Effective 11 1 07 Revised 1 1 09 Revised 8 1 09 65 Unique PMO Plus Series Sanitary Mixproof Valve Instruction Manual Parts List 44 42 48 55 48 47 49 45 See pages 68 to 73 for part numbers ...

Page 69: ...11 1 07 Revised 1 1 09 Revised 8 1 09 Unique PMO Plus Series Sanitary Mixproof Valve Instruction Manual Parts List 55 56 57 54 38 75 74 Unique PMO Plus CP 38 75 Unique PMO Plus 74 See pages 68 to 73 for part numbers ...

Page 70: ...d 8 1 09 67 Unique PMO Plus Series Sanitary Mixproof Valve Instruction Manual Parts List 50 102 64 64 AC2 76 77 80 79 96 76 95 97 98 Unique PMO Plus CP Unique PMO Plus See pages 68 to 73 for part numbers Lower Sealing Element See Below 61 61 ...

Page 71: ...03 9611 99 3607 9611 99 3607 9611 99 3607 9611 99 3607 21 1 Bottom 9613 0140 01 9613 0140 01 9613 0054 01 9613 0054 01 9613 0168 01 9613 0168 01 22 1 Guide ring Turcite 9613 0084 03 9613 0084 03 9613 0084 04 9613 0084 04 9613 0084 04 9613 0084 04 23 1 O ring NBR 9611 99 2228 9611 99 3494 9611 99 1489 9611 99 1489 22340675 22340675 24 1 Retaining ring 9613 0248 02 9613 0248 02 9613 0248 03 9613 024...

Page 72: ... 9613 0710 10 9613 0711 10 9613 0712 10 9613 4848 10 1 Valve body 11 180 9613 4892 03 9613 0709 03 9613 0710 03 9613 0711 03 9613 0712 03 9613 4848 03 1 Valve body 11 270 9613 4892 04 9613 0709 04 9613 0710 04 9613 0711 04 9613 0712 04 9613 4848 04 Parts List Parts Pos Qty Denomination 1 2 2 3 4 6 75 1 Lower plug PMO Plus 9613 4906 01 9613 0705 01 9613 0706 01 9613 0707 01 9613 0708 01 9613 4965 0...

Page 73: ...Solenoids 9612 9906 74 101 1 Magnet ThinkTop 9612 5623 01 83 1 Sensor 24VDC 9611 99 4916 83 1 Sensor 110VAC 9613 6036 42 82 1 Nylon Plug 24VDC Sensors 9613 0926 02 9613 0926 01 82 1 Nylon Plug 110VAC Sensors 9613 6036 38 9613 6036 39 103 1 Cable ext sensor 24VDC 9611 99 4913 103 1 Cable ext sensor 110VAC 9613 6036 43 Optional Pos Qty Denomination 102 1 Air Pilot Switch 9613 6018 13 Sensor Used IFM...

Page 74: ... 9613 0087 11 1 Lip seal FPM 9613 0087 08 9613 0087 13 9613 0087 13 9613 0087 13 9613 0087 13 9613 0087 13 1 Lip seal HNBR 9613 0087 09 9613 0087 14 9613 0087 14 9613 0087 14 9613 0087 14 9613 0087 14 74 1 Seal ring NBR 9613 0952 14 9613 0952 15 9613 0952 16 9613 0952 16 9613 0952 24 9613 0952 48 1 Seal ring EPDM 9613 0952 06 9613 0089 09 9613 0089 12 9613 0089 12 9613 0089 18 9613 0952 47 1 Seal ...

Page 75: ...O Plus CP Denomination 1 2 2 and 3 4 6 NBR 9611 92 6853 9611 92 6830 9611 92 6831 9611 92 6832 9611 92 6857 EPDM 9611 92 6854 9611 92 6827 9611 92 6828 9611 92 6829 9611 92 6858 FPM 9611 92 6856 9611 92 6833 9611 92 6834 9611 92 6835 9611 92 6860 HNBR 9611 92 6855 9611 92 6836 9611 92 6837 9611 92 6838 9611 92 6859 Conversion Kit for PMO Plus to PMO Plus CP Upgrade Denomination 1 2 2 3 4 6 NBR 961...

Page 76: ...Effective 11 1 07 Revised 1 1 09 Revised 8 1 09 73 Unique PMO Plus Series Sanitary Mixproof Valve Instruction Manual Parts List Axial Installation Tool ...

Page 77: ...0505 10 1 1 Lower part 9613 0506 01 9613 0509 01 9613 0722 01 2 1 Piston 9613 0508 01 9613 0511 01 9613 0721 01 3 1 Upper part 9613 0503 01 9613 0510 01 9613 0720 01 4 1 O ring NBR 9611 99 3703 9611 99 3703 9611 99 3349 9611 99 4113 9613 4260 10 5 1 Clamp 9613 0216 01 9613 0217 01 9613 0218 01 6 1 Wingnut 9612 5580 01 9612 5580 01 9612 5580 01 7 1 Air itting 9611 99 1988 9611 99 1988 9611 99 1988 ...

Page 78: ...Effective 11 1 07 Revised 1 1 09 Revised 8 1 09 75 Unique PMO Plus Series Sanitary Mixproof Valve Instruction Manual Parts List Radial Installation Tool ...

Page 79: ... 9613 0037 04 9613 0037 05 4 1 Bushing 9613 0036 02 9613 0036 02 9613 4257 01 5 1 Guide 9613 4257 01 9613 4257 01 9613 4257 01 6 2 Guide Ring 9613 0084 22 9613 0084 22 9613 0084 22 9613 0084 23 9613 0084 24 7 1 O Ring 9611 99 3349 9611 99 3349 9611 99 3349 9611 99 4113 9613 0505 10 8 1 O Ring 9611 99 3705 9611 99 3705 9611 99 3705 9611 99 3705 9611 99 3705 9 1 Clamp 9613 0217 01 9613 0217 01 9613 ...

Page 80: ...e Suite 300 Kenosha WI 53144 USA Tel 262 605 2600 Fax 262 605 2667 www alfalaval us EPM00041ENUS 1107 The information herein is correct at the time of issue but may be subject to change without prior notice 2009 Alfa Laval Inc ...

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