background image

5/23 

ALFA IN a.s. ©   

 

   

 

 

 

 

 

www.alfain.eu

 

b.  Do not use the welding machine if its cables are damaged in any way. 
c.  Make  sure  that  the  grounding  system  of  the  electric  equipment  is 

correctly connected and operational. 

d.  The operator must be insulated from the metal components connected 

to the return wire. 

e.  The  grounding  of  the  piece  being  worked  could  increase  the  risk  of 

injury to the operator. 

20.  EN 60974-1 Standard:  Open-circuit voltage. During the operation of the 

machine, the highest voltage, with which it is possible to come into contact, is 
the  open-circuit  voltage  between  the  welding  clamps.  In  our  generator  this 
voltage is 67V. 

21.  The maximum open-circuit voltage of the welding machines is established 

by national and international standards (EN 60974-1) depending on the type 
of weld current to be used, on its waveform and on the hazards arising from 
the  work  place.  These  values  are  not  applicable  to  the  strike  currents  and 
those for stabilisation of the arc that could be above it.  

22.  The open-circuit voltage, for as many adjustments as possible, must never 

exceed the values relating to the various cases shown in the following table: 

Case  Working conditions 

Open-circuit voltage 

Places with increased risk of 
electric shock 

DC current: 113V 
peak value           

AC current: 68V 
peak value and 
48V effective 

Places without increased risk 
of electric shock 

DC current: 113V 
peak value        

AC current: 113V 
peak value and 
80V effective 

Torches held mechanically 
with increased protection for 
the operator 

DC current: 141V 
peak value      

AC current: 141V 
peak value and 
100V effective 

23.  In case 1, the dc welding machines with rectifier must be built in such a 

way that, in case of a fault developing in the rectifier (for example open circuit, 
short circuit or lack of power), the permitted values cannot be exceeded. The 

welding machines of this type can be marked with the symbol: 

S

 

24.  Before opening the machine switch off the machine and disconnect it from 

the power socket. 

25.  Only personnel authorised by this company can carry out maintenance on 

the machine. 

 

NOTE: 

Device complies with IEC 61000-3-12. 

ELECTROMAGNETIC COMPATIBILITY 

The welding device is in terms of interference designed primarily for industrial 
areas. It meets the requirements of EN 60974-10 class A and it isn’t designed 

Summary of Contents for 5.0284

Page 1: ...ALFA IN a s www alfain eu PEGAS 201 MIG SYN PFC manual EN 04 WELDING MACHINE PEGAS 201 MIG SYN PFC OPERATING MANUAL...

Page 2: ...INSTRUCTIONS AND WARNINGS 4 3 TECHNICAL DATA 6 4 EQUIPMENT 7 5 MAIN PARTS OF THE MACHINE 8 6 MAIN MENU 10 7 GETTING STARTED MIG MAG 13 8 GETTING STARTED TIG 20 9 GETTING STARTED MMA 21 10 ROUTINE MAIN...

Page 3: ...sumes no liability for its use The model of PEGAS 201 MIG SYN PFC is the multi function inverter power generators welding by those methods a MIG MAG in 2T 4T manually or synergic wires G3Si1 or stainl...

Page 4: ...in order to protect him against electric shock flashes and sparks from welding 13 The operator must protect his eyes with safety visor or mask designed for welding fitted with standard safety filters...

Page 5: ...as possible must never exceed the values relating to the various cases shown in the following table Case Working conditions Open circuit voltage 1 Places with increased risk of electric shock DC curre...

Page 6: ...cuit voltage U20 V 67 0 67 0 Mains protection A 25 16 Max effective current I1eff A 22 0 17 5 18 0 14 9 15 7 12 0 Welding current DC 100 I2 A 85 65 95 130 120 140 Welding current DC 60 I2 A 110 80 125...

Page 7: ...PFC VM0321 3 Hose Gas 3m Pegas MIG without G1 4 4314 Quick connector Pegas 160 40 part of hose VM0321 3 VM0253 Welding Cable Set 2x 3m 35 50 200A Rolls see section WIRE FEEDER 4281 Pressure Reducer AR...

Page 8: ...AIN PARTS OF THE MACHINE Fig 1 PEGAS 201 MIG SYN PFC Pos Description A1 MIG MAG torch connector A2 Quick connector of welding cables or TIG torch A3 Gas connector for TIG torch A4 Knob A5 Display A6 K...

Page 9: ...ON OFF A10 Mains cable A11 Gas connector A12 Handle A13 Spool holder A14 Switch Spool Gun A15 Terminals of change polarity MIG MAG torch A16 Wire feeder WIRE FEEDER Fig 2 Wire feeder Pos Description E...

Page 10: ...www alfain eu OVERVIEW OF ROLLS FOR WIRE FEED a b a 22 mm b 30 mm Groove type Wire diameter Item No Steel 0 6 0 8 2187 0 8 1 0 2188 Aluminium 0 8 1 0 2270 Flux core 0 8 1 0 2318 1 0 1 2 2319 6 MAIN ME...

Page 11: ...umber material of welding wire protective gas and wire diameter 8 Multifunctional window Press MENU button to move between submenus METHOD SELECTION Rotate and then press the knob A4 for method select...

Page 12: ...Synergic parameters selection SECONDARY WELDING PARAMETERS SELECTION Rotate the knob A4 and then press the knob A6 for parameters settings Fig 7 Secondary welding parameters selection Secondary weldi...

Page 13: ...Getting started must be consistent with technical data and conditions of use CHOOSING THE FEEDING ROLL In all machines ALFA IN MIG MAG rolls with two grooves are used These grooves are intended for tw...

Page 14: ...the gear fit and fix it by setting the lever E1 into vertical position 5 Adjust the pressure nut that way that it provides constant movement of wire but it does not deform wire The adjusting screw is...

Page 15: ...Notice When inserting the wire do not point with torch to the eyes 5 Remove the gas nozzle from the torch 6 Unscrew the current nozzle 7 Connect the machine to power supply 8 Turn the main switch A9...

Page 16: ...e bottom side pressure reducing valve until the meter F6 shows the required flow then release the button The optimum flow is 10 15l min 4 After long term shutdown of the machine or replacement of the...

Page 17: ...eter settings ADJUSTING THE MACHINE FOR ANOTHER WIRE DIAMETER In all machines ALFA IN MIG MAG are used rolls with two grooves These grooves are intended for two different wire diameters e g 0 8 a 1 0...

Page 18: ...eans the bridge K3 with K4 terminal Use Phillips screwdriver 5 Make sure you fasten the terminals properly 6 Connect the ground cable to the quick connector Fig 13 Terminals for changing the polarity...

Page 19: ...it is also necessary to provide the torch tefl liner and special current nipple We do not recommend you to use the torch longer than 3 m Great attention must be paid to adjust the contact power of rol...

Page 20: ...ck connector B9 of welding cables and the ground clamps B11 to the weldment B7 or to the welding table 3 Connect the machine to power supply and turn the main switch on the back panel to ON 4 Connect...

Page 21: ...N MENU 3 Select the current 10 ROUTINE MAINTENANCE INSPECTION 1 The only routine maintenance required for the PEGAS range of machines is a thorough cleaning and inspection with the frequency depending...

Page 22: ...tten instructions as defined in this operating manual 2 ALFA IN welding products are manufactured for use by commercial and industrial users and trained personnel with experience in the use and mainte...

Page 23: ...a warranty list serves proof of purchase invoice on which is the serial number of the machine 12 DISPOSAL Only for EU countries Do not dispose of electric tools together with household waste material...

Reviews: