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7

GENERAL WARNINGS

ADK 200 cast iron boilers are designed for working with hot water heating
and/or hot water plumbing and produced with the proper technology and
materials suitable to this design.This desing is restricted to use out of it’s
aim of use.

ADK 200 boilers are delievered as sections and services assemble the
boilers in the operation area. The assembling of the boiler must be made
by Alarko Carrier technical services. Removing or re-assembling of the
boiler should also be made by licensed Alarko Carrier services, if not the
risk of damage is high.

In the assembling of the boiler; there must be a proper and safe concrete
platform for to put the boiler on.

In the assembling of the boiler, an empty space must be left from sides
for safety requirements and for future repairing operations.

Starting and first operation of the boiler must be made by authorized
Alarko Carrier technicians.

Do not add or pump water to the boiler or plumbing system as it is working

and hot. For adding water to the boiler or to the systen please wait for
water temperature to come 40ºC. Circulation pump must surely be started

while adding water to the system. If not, the sections may crack.

If the boiler will be kept off for a long time the electric system must be
shut down from the main fuse. The electric must be cut off from the main
shelter/fuse as the boiler is in repair,service or cleaning.

In summer months, when the boiler is off for a long term, for preventing
probable problems with circulation pumps, must be started 1 -2 times per
month for 5 minutes (The water with chalk can cause problems if the
pump is not used for long time period).

The periodical controls of the boiler and the burner must be done. If not,
the boiler can lose efficiency and the fuel amount used can increase.

The capacity choice of the boiler must be made according to the projects
thatprepared properly in the terms of related standards. If not the the
efficiency will be low.

ADK 200 boilers are produced for heating only. For heating the sanitary
water another equipment such as water heater or heat exchanger is
needed. And for proper efficiency in this operation, correct water
heater or heat exchanger must be selected.

Summary of Contents for ADK 200

Page 1: ...Operation Manual ADK 200 HEATING SYSTEM CAST IRON BOILERS WITH LIQUID GAS FUEL...

Page 2: ...Kitap Revizyon Tarihi 310706 Kitap Bask Tarihi 310706 Kitap Revizyon No 1...

Page 3: ...ADK 200 HEATING SYSTEM CAST IRON BOILERS WITH LIQUID GAS FUEL Operation Manual...

Page 4: ......

Page 5: ...leSingleBoilerHeatingCircuitWithWaterHeater Water Circulation Principal Instructions About Flue Instructions for Connecting the Fuel Tank Boiler Control Panels Electrical Diagrams Cast Iron Sections W...

Page 6: ......

Page 7: ...nical services Please do not touch or remove any parts of the boiler for starting adjusting or repairing the boiler except the processes written in this manual Please call Alarko Carrier services and...

Page 8: ...l and the standards in charge EN norms and directives must be applied if mentioned standards are not in use cast body is under 5 five and other parts are under 2 two years guarantee Alarko Carrier is...

Page 9: ...ter to the boiler or to the systen please wait for water temperature to come 40 C Circulation pump must surely be started while adding water to the system If not the sections may crack If the boiler w...

Page 10: ...ontrols of ADK 200 boilers require profession In this manual the responsibilities and required information for users of the boiler is declared Besides these declared operations boiler must not be star...

Page 11: ...h special alloy which is durable for heat extansions and changes EN GJL 200 They are long life boilers according to this special cast iron alloy With the help of vertical and three pass specially desi...

Page 12: ...10 ADK 200 CAST IRON BOILER TECNICAL DATA...

Page 13: ...11 ADK 200 CAST IRON BOILER DIMENSIONS...

Page 14: ...ng advantages for operations If the boiler room area is not enough for this you can choose one side and leve the big empty space there Half of this empty space will be enough for the other side in the...

Page 15: ...t in requested quality water addition from wells or other sources must be made after testing it For reaching the requested quality additional processes must be applied to the water if needed For avoid...

Page 16: ...ioned as it is made by water heter with serpantine Instead of this exchanger with plate hot water acumulator can be used In that case the diagram will be different This diagram does not cancel the rel...

Page 17: ...rrier ADK 200 boiler is designed forced circulation hot water heating systems only For healthy working conditions of the boiler temperature difference between water forward and water return must not b...

Page 18: ...16 INSTRUCTIONS ABOUT FLUE...

Page 19: ...el than the burner The height difference between the burner and fuel tank H must be more than 4 m In the seasons that the boiler is not used fuel tank must be empty for avoiding corrosion INSTRUCTIONS...

Page 20: ...18 BOILER CONTROL PANELS...

Page 21: ...19 ELECTRICAL DIAGRAMS...

Page 22: ...dy of the boiler three times before thechimney exit transfering all usefull energy to the water inside the sections The optimized combustionchamber combined with perfect heat insulation provides maxim...

Page 23: ...the terms of EN standards EN approved materials must be used in the system Burner control panel ecopanel etc Manufacturers or distrubutors warnings instruction manuals must be read Burner must not be...

Page 24: ...ater must be loaded from the tap over the plumbing system to the boiler During the loading process all valves of the plumbing system and the radiators must be opened For preventing air fill to the sys...

Page 25: ...because of technological reasons Cast iron boilers which are produced with human kind materials can be disposed of as follows INSTRUCTIONS FOR PRODUCT DISPOSAL Cast Iron Body Grey Cast Iron Through ir...

Page 26: ...24 IMPORTANT Safety valve and expansion tank must be connected directly to the boiler and the place of use without using any valve between ADK 200 CAST IRON BODY BOILER CABIN PARTS LIST...

Page 27: ...25 DIAGRAMS GASSIDERESISTANCE EXITFLUEGASRESISTANCE...

Page 28: ...m Asecond key must be kept in safeplace for urgent matters Fuel tanks must be put in another place which is rounded by walls Natural air conditioning is needed for this place Boiler room must be air c...

Page 29: ...e distance is doubled it means 400 mm The safe distance is to be doubled also in case that the combustibility degree of building material wasn t proved In LPG or liquid fuel use boiler room flue syste...

Page 30: ...temperature for the boiler room must be 32 C Boiler room must be protected against freezing If natural airing system is used Ventilating aring system is used Bottom value shows the clean air input up...

Page 31: ...led Boiler must not be started before repairing the connection if there is a problem Area must be properly air conditioned Gas valves must be checked as if they are on if gas fuel is used in the boile...

Page 32: ...er In this case wait for the boiler to cool down and please make the following controls If the boiler doesn t start or if the safety thermostat stop the boiler again please call Alarko Carrier technic...

Page 33: ...controls are important It is recommended that periodical controls for the boiler must be made by once in every three months These periodical controls are made by Alarko Carrier technicians by applying...

Page 34: ...ntrols Working pressure test for burning adjustmenst with the flue gas measurement system if needed Sensors and connection of the sensors test Boiler burning room and possible soot layers on smoke cha...

Page 35: ...n the burning room take turbulators out and clean horizontal smoke channels 2nd and 3rd pass Than clean the turbulator and put them in to the channels Close the burner door strictly In this cleaning o...

Page 36: ...isolation plate is carried carefully and intensivly during transportation There is a ceramic rope fit in to the channels of isolation door This prevents leakages between isolation door and front sect...

Page 37: ...TION Correct proper burner must be chosen according to gas to gas side resistance values of the boiler Alarko Carrier is not responsible for any possible problem if not certificated or out of standard...

Page 38: ...9 30 ehit Fethibey Cad No 55 Kat 13 35210 Pasaport ZM R Tel 0232 483 25 60 Fax 0232 441 55 13 Ziyapa a Bulvar elik Ap No 25 5 6 01130 ADANA Tel 0322 457 62 23 Fax 0322 453 05 84 Metin Kasapo lu Cad K...

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