Airo X RT Series Use And Maintenance Manual Download Page 2

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Use and Maintenance Manual - X_RT Series

Page 2

Revision date

Description of revision

10-2016

•

First issue

12-2016

•

Updated hydraulic diagram: eliminated solenoid valve EV11C

•

Added final data model X14 RTD

03-2017

•

Updated images instructions emergency towing

11-2017

•

Updated technical data for models X12 RTE and X14 RTE

2018-05

•

Added / inserted on technical data sheets international system unit of measurement and US
unit of measurement.

•

Changed Name and Surname of CEO.

2019-07

•

Updated procedure description of commissioning declaration in Italy.

•

Updated images and procedure relating to the operation check and adjusting of the
hydraulic block (hydraulic block MOVECO) - ¶ 7.3.7 - 7.3.8 ¶ - ¶ 7.3.9

Summary of Contents for X RT Series

Page 1: ...LSADAS ZELFRIJDENDE HOOGWERKERS SJ LVG ENDE ARBETSPLATTFORMAR SAMOKRETNE RADNE PLATFORME NHAJT S MUNKA LLV NYOK X_RT SERIES X12 RTD X12 RTE X14 RTD X14 RTE USE AND MAINTENANCE MANUAL ENGLISH ORIGINAL...

Page 2: ...ergency towing 11 2017 Updated technical data for models X12 RTE and X14 RTE 2018 05 Added inserted on technical data sheets international system unit of measurement and US unit of measurement Changed...

Page 3: ...ne 8 1 5 Control panels 9 1 6 Drive power 9 1 7 Machine life demolition and decommissioning 9 1 8 Identification 10 1 9 Location of main components 11 2 TECHNICAL FEATURES OF STANDARD MACHINES 12 2 1...

Page 4: ...sel engine warning lights H L M N 40 5 2 9 Platform lifting lowering lever O 40 5 2 10 Movement alarm 40 5 3 Platform access 41 5 4 Machine start up 41 5 4 1 Heat engine start up 42 5 4 2 Starting the...

Page 5: ...73 7 3 14 1 Microswitch M1 73 7 3 14 2 Microswitch M3 OPTIONAL 73 7 3 14 3 Microswitch M3 OPTIONAL 73 7 3 14 4 Sensors ST1A ST1B ST1C ST1D machines with levelling outriggers 73 7 3 14 5 STP1 STP2 STP...

Page 6: ...ce in your country from the boards responsible for industrial safety This manual contains a final section called Check register for a better filing of documents and recording of any modifications 1 1...

Page 7: ...a self propelled elevating work platform intended for lifting persons and materials equipment and work materials in order to carry out maintenance installation cleaning painting de painting sand blast...

Page 8: ...ped with Motorised chassis equipped with wheels and on request with levelling outriggers optional Vertical scissor lifting structure operated by one or more hydraulic cylinders the number of cylinders...

Page 9: ...ng The machine has been designed to last for 10 years in normal operating environments if properly used and serviced Within this period the manufacturer must carry out a complete inspection overhaul I...

Page 10: ...rious stickers applied on the machine be lost or illegible it is to be replaced as soon as possible In order to identify the machine when no plate is available the serial number is also stamped on the...

Page 11: ...roswitch 12 Oscillating axle control M13 microswitch 13 230V e ectric i e p ug pti a 14 Circuit breaker optional 15 Overload controller sensors 16 Starter battery models RTD 17 Electric Pump models RT...

Page 12: ...ng circuit 180 Bar 2610 psi Min pressure of braking circuit 50 60 Bar 725 870 psi Tyre dimensions 650 x 300 mm 25 5 x 11 8 in Tyre type 26 x 12 12 26 x 12 12 Transport dimensions with rails installed...

Page 13: ...el oil tank capacity 30 Lt 8 gal In some cases different limits can be fixed It is recommended to comply with the data shown on the machine plate me m n x 80 Wind speeds higher or equal to 12 5 m s in...

Page 14: ...OUTRIGGERS OPTIONAL 3 04 x 1 8 H 2 54 m 9 9 x5 9 x 8 3 ft Transport dimensions with rails folded down STANDARD 2 64 x 1 8 H 1 85 m 8 5 x 5 9 x5 9 ft Transport dimensions with rails folded down WITH LE...

Page 15: ...to comply with the data shown on the machine plate me m n x 80 Wind speeds higher or equal to 12 5 m s indicate that the machines can also be used outdoors Wind speeds equal to 0 m s indicate that th...

Page 16: ...725 870 psi Tyre dimensions 650 x 300 mm 25 5 x 11 8 in Tyre type 26 x 12 12 26 x 12 12 Transport dimensions with rails installed STANDARD 2 64 x 1 8 H 2 67 m 8 5 x 5 9 x 8 3 ft Transport dimensions...

Page 17: ...el oil tank capacity 30 Lt 8 gal In some cases different limits can be fixed It is recommended to comply with the data shown on the machine plate me m n x 80 Wind speeds higher or equal to 12 5 m s in...

Page 18: ...TRIGGERS OPTIONAL 3 04 x 1 8 H 2 67 m 9 9 x5 9 x 8 3 ft Transport dimensions with rails folded down STANDARD 2 64 x 1 8 H 1 98 m 8 5 x 5 9 x 6 4 ft Transport dimensions with rails folded down WITH LEV...

Page 19: ...to comply with the data shown on the machine plate me m n x 80 Wind speeds higher or equal to 12 5 m s indicate that the machines can also be used outdoors Wind speeds equal to 0 m s indicate that th...

Page 20: ...e level of acoustic pressure weighed A at work places does not exceed 110dB A As to vibrations in ordinary working conditions The average weighted quadratic value in frequency of the acceleration whic...

Page 21: ...machine The employer is responsible for training The platform is intended for people carriage therefore it is necessary to comply with the current local regulations relevant to this class of machines...

Page 22: ...parking condition always protect the platform control panel by means of the specially provided cap optional Do not use the machine in areas where risks of fire or explosion exist Do not use pressurize...

Page 23: ...r dangerous elements Pay particular attention to the area above the machine during lifting to avoid any crushing and collisions During operation keep your hands in safety position the driver has to pl...

Page 24: ...light In this condition lifting is disabled battery should be immediately charged Do not lean over the platform rails During operations in public areas surround the working area by means of barriers...

Page 25: ...otion Umbrella use becomes difficult 7 51 62 13 9 17 2 Near gale Moderate gale Sea heaps up and foam begins to streak Some foam from breaking waves is blown into streaks along wind direction Whole tre...

Page 26: ...h of machine measured outside the wheels or Cross width of machine measured between levelling outrigger centres i cm Wheel base Longitudinal length of machine measured between wheel centres or Longitu...

Page 27: ...ntact with or vicinity to power lines A minimum distance must be kept from the power lines according to applicable laws and the following table Type of power lines Voltage KV Minimum distance m Light...

Page 28: ...he instructions given in this manual and the concise instructions indicated on the platform plate Check the perfect integrity of the machine by sight check and read the plates showing machine operatin...

Page 29: ...ng control switch A2 Right steering control switch B Lifting lowering control proportional lever F Drive speed selector G Diesel engine start button H Diesel electric drive power selector optional I S...

Page 30: ...shakes during movements it is advisable to operate the proportional joystick controls gradually For safety reasons to operate the machine it is necessary to press dead man button ZD at platform before...

Page 31: ...e of the machine when driving on uneven grounds one of the two driving wheels may be lifted thus absorbing all oil capacity and idling In this condition the machine cannot move To overcome this condit...

Page 32: ...the green led O will light up steady indicating its enabling b Within 5 seconds from the green steady led O lighting up set the proportional joystick control B forward for forward drive or backward f...

Page 33: ...d The levelling outrigger pads are resting on the ground when all warning lights ZB are ON Specially provided microswitches located on the levelling outriggers control their position With lowered outr...

Page 34: ...y resting on the ground and the machine is within the stability limits controlled by the inclinometer the lifting enable green warning light T will still light up and lifting can be carried out Excess...

Page 35: ...by height With the S A F E system the operator on the platform can limit the maximum working height by avoiding as far as possible any impacts while the platform is lifting To limit the maximum worki...

Page 36: ...ntral position and the machine operation can be resumed unless other warnings see next previous paragraphs 5 1 6 10Flat battery red warning light Q only Electric and Electro diesel models Flashing whe...

Page 37: ...s not present See also warning light U d Flat battery alarm is not present See also warning light Q only models E and ED 5 1 6 14Overload red warning light U Lit up steady with activation of audible a...

Page 38: ...chine to select the control panel or in emergency situations to allow the platform to be recovered Give the key to authorized persons and keep a duplicate in a safe place Always remove the on off key...

Page 39: ...ompletely stopped By rotating it of 1 4 turn clockwise the machine can be turned ON by means of the ON OFF key 5 2 3 Diesel electric drive power selector C Holding the ON OFF key in position ground co...

Page 40: ...y C should be kept in chassis position 5 2 8 Diesel engine warning lights H L M N These warning lights warn the user of any Diesel motor operational faults models D and ED One of these warning lights...

Page 41: ...und control panel by rotating it of 1 4 turn clockwise Turn the on off key on the ground control panel to Platform position Remove the starting key and hand it over to a person in charge on ground pro...

Page 42: ...l of the motor NOTE The Diesel engine can be started only if the platform green warning light ON is flashing 5 4 2 Starting the 230V single phase electric pump OPTIONAL Diesel powered models can be eq...

Page 43: ...by 90 4 To start the electric pump with the platform controls Select the platform control panel with the locking key switch on the ground control unit Unlock the push button turning by a of turn cloc...

Page 44: ...re stopped By pressing the power emergency stop button thus cutting out machine power power circuit cut out To resume the operations On the platform control panel Turn the emergency stop button of 1 4...

Page 45: ...only in emergency situations when no motive power is available IT IS FORBIDDEN to use the manual emergency lowering control to lower the platform with overloads 5 6 1 Manual emergency lowering Standar...

Page 46: ...tected by a metal protection fixed to the platform deck through two threaded knobs So it is necessary to remove the protection in advance in order to operate it In case of fault in the electric or hyd...

Page 47: ...with EEC standards and can therefore be used in EU member countries On request the machine can be equipped with plugs and sockets in compliance with local standards or with particular needs Fig 14 Co...

Page 48: ...Always set the machine to rest position platform completely lowered Press the emergency Stop button on the ground control panel Remove the keys from the control panel to prevent unauthorized people fr...

Page 49: ...the legislative limits concerning this operation from the bodies of Health and Safety at work It is absolutely forbidden to drive the machine when platform is lifted unless the ground is horizontal fl...

Page 50: ...of drive controls If the slope exceeds the gradeability the machine is to be towed by means of a windlass only if the operator on the platform simultaneously activates the drive control to release the...

Page 51: ...the platform overload controller thus causing the machine to stop DO NOT fix the machine to the vehicle base by tying the platform any model or the last lifting boom Before carrying the machine check...

Page 52: ...Raise and turn the front rail to the inside 4 Remove the locking pins of the two side sliding rails 5 Turn to the inside and press downwards the side sliding rails 6 Remove the locking pins of the ent...

Page 53: ...Use and Maintenance Manual X_RT Series Page 53 RAILS FOLDING DOWN SEQUENCE 1 2 3 4 5 6 7 8 9 10...

Page 54: ...l is bound by doing so the parking brakes are unlocked Tow at a very slow speed remember that when the machine is being towed brakes are out of order At the end of towing operation resume initial cond...

Page 55: ...ng welding operations Carry out maintenance operations on the heat motor only when it is not running and sufficiently cool except for those operations such as oil change which must be performed when t...

Page 56: ...g them in vertical position Lower the structure until it rests on bars A firmly Check the correct positioning of bars A Fig 19 7 2 Machine cleaning To clean the machine use non pressurized water jets...

Page 57: ...ghtening see paragraph Various adjustments Every year Pressure relief valve calibration check Every year Lifting circuit pressure relief valve calibration check Every year Brake system operation check...

Page 58: ...astic supports of heat motor 8 Mobile platform mechanical end stops For torque wrench setting refer to the table below Fig 20 TORQUE WRENCH SETTING S I thread normal pitch Class 8 8 8G 10 9 10K 12 9 1...

Page 59: ...ate d The support pins of the steering wheels equipped with greaser e The pivots of the oscillating axle f The supports of the levelling jack cylinders Moreover remember to grease the articulated join...

Page 60: ...housed on a removable support B to facilitate access to accessories devices located in the rear area To extract the diesel engine unlock the lever C as shown in the figure and release it from the hous...

Page 61: ...under cap B under the tank and unscrew it Use only the types of oil and quantity indicated in the table below HYDRAULIC SYSTEM OIL BRAND TYPE 20 C 79 C TYPE 30 C 48 C REQUIRED QUANTITY SYNTHETIC OILS...

Page 62: ...art the machine and perform all work movements at low revs for at least 30 minutes Drain the liquid from the inside of the system Warning During the entire washing procedure avoid air entering the sys...

Page 63: ...solution of fault causing deposits in the hydraulic system could occur In extreme cases washing the seal housings can cause greater leaks To prevent faults as well as avoid any negative effect on oil...

Page 64: ...visual indicator is in the green zone When the indicator is in the red zone the filtering cartridge is to be replaced However the filtering cartridge should be replaced at least every two years To rep...

Page 65: ...present in the cylinders in the following manner Unscrew cap A one of the two cylinders of the oscillating axle or in the absence of the cap loosen the four captive screws valve B Carry out the drive...

Page 66: ...eering up to the end stop at the same time Check the pressure value The correct value is indicated in the chapter Technical features In case of need to calibrate Valve A Unscrew the adjusting dowel lo...

Page 67: ...re gauge with full scale of at least 300 bar in the special quick coupling 1 4 BSP marked M1 3 Using the ground control panel lift the machine up to the end stop Check the pressure value The correct v...

Page 68: ...drive downwards at the min drive speed Calibration of both braking valves is required in case of replacement of the hydraulic block F If one or both braking valves are to be replaced D E To calibrate...

Page 69: ...dowel B unscrewing or screwing depending on the case Once the desired clearance is achieved reposition dowel A WARNING SOME CLEARANCE IS NECESSARY FOR THE GOOD OPERATION OF THE MECHANISM DO NOT TIGHTE...

Page 70: ...tion according to the longitudinal axis generally X axis Using the controls of the control panel set the machine so as to place a shim of dimension A 10 mm under the two rear or front wheels see follo...

Page 71: ...s Display B for system calibration placed on the ground control panel Fig 31 Operation check of the overload controller When platform is completely lowered and with slide out extension deck retracted...

Page 72: ...RY OUT ANY OPERATION THOUGH THE RED FLASHING LED AND THE AUDIBLE ALARM SIGNAL THE DANGER CONDITION TURNING OFF THE MACHINE WILL RESET THE SYSTEM AND UPON STARTING THE OVERLOAD CONTROLLER OPERATES AGAI...

Page 73: ...e warning light turns off The lifting enable warning light turns off 7 3 14 2Microswitch M3 OPTIONAL The microswitch M3 OPTIONAL on the chassis checks the position of the lifting structure The activat...

Page 74: ...g light is on Drive is disabled drive enable warning light is off When the machine is resting on both pads wheels Lifting is disabled lifting enable warning light is off Drive is disabled drive enable...

Page 75: ...any movement Press dead man button release it and wait more than 5 seconds move the joystick forward and backward in sequence Check that the machine does not perform any movement If the device works...

Page 76: ...7 4 1 Starter battery maintenance The starter battery does not require any special maintenance Keep terminals clean by removing any oxidation residues Check correct terminal tightening 7 4 2 Starter b...

Page 77: ...ith an automatic topping up device follow the instructions described in the battery user manual carefully 7 5 2 DRIVE battery maintenance For normal uses water topping up is to be carried out every we...

Page 78: ...er to the mains Use a cable of suitable section min 3x2 5 mm2 Do not use rolled up cables IT IS FORBIDDEN Connection to mains that do not comply with the above mentioned features Failure to comply wit...

Page 79: ...arning situation has occurred Signalling Alarm type Problem description and troubleshooting Alarm flashing RED Battery presence Battery is disconnected or faulty check connection and the rated voltage...

Page 80: ...the same voltage capacity dimensions and mass Batteries must be approved by the manufacturer Do not dispose of batteries in the environment after replacement Comply with the current local standards A...

Page 81: ...ibed in this manual were subject to the CE type test according to the Directive 2006 42 EC The certification was issued by ICE Spa Via Garibaldi 20 40011 Anzola Emilia BO Italy Test carrying out is sh...

Page 82: ...STICKER 530X265 2 11 001 10 180 NEXT CHECK STICKER 1 12 001 10 243 MAX LOAD PER WHEEL STICKER 4 13 001 10 261 NO STOPPING STICKER SCISSORS SIMBOL 2 15 010 10 010 YELLOW BLACK LINE STICKER 150X300 2 1...

Page 83: ...Use and Maintenance Manual X_RT Series Page 83...

Page 84: ...t regard the life of the machine Periodic obligatory inspections under the care of the agency responsible for checking it in Italy ASL or ARPA Obligatory periodic inspections to verify the structure p...

Page 85: ...Use and Maintenance Manual X_RT Series Page 85 REQUIRED PERIODIC INSPECTIONS BY THE REGULATORY AGENCY Date Observations Signature Stamp...

Page 86: ...s on the structure DATE REMARKS SIGNATURE STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR DEFORMATIONS OF TUBES AND CABLES Most of all check at junctio...

Page 87: ...S SIGNATURE STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR GREASING See chapter 7 3 2 Monthly operation It is not necessary to indicate its execution...

Page 88: ...ly operation It is not necessary to indicate its execution every month but at least every year when the other operations are carried out DATE REMARKS SIGNATURE STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEA...

Page 89: ...FROM OSCILLATING AXLE CYLINDERS See chapter 7 3 6 DATE REMARKS SIGNATURE STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR CALIBRATION CHECK OF PRESSURE...

Page 90: ...ECK OF LIFTING CIRCUIT PRESSURE RELIEF VALVE See chapter 7 3 8 DATE REMARKS SIGNATURE STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR BRAKING SYSTEM EF...

Page 91: ...ORM EXTRACTION CLEARANCE ADJUSTMENT See chapter 7 3 10 DATE REMARKS SIGNATURE STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR INCLINOMETER OPERATION CH...

Page 92: ...CY CHECK OF PLATFORM OVERLOAD CONTROLLER See chapter 7 3 12 DATE REMARKS SIGNATURE STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR MICROSWITCH OPERATIO...

Page 93: ...TURE STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR BATTERY STATE See chapter 7 4 and 7 5 Daily operation It is not necessary to indicate its executio...

Page 94: ...EAR 6th YEAR 8th YEAR 10th YEAR STICKERS AND PLATES CHECK See Chapter 9 Check the legibility of the aluminium plate on the platform where the main instructions are summarised that the capacity sticker...

Page 95: ...C INSPECTIONS BY THE OWNER CHECK OF EMERGENCY DEVICES DESCRIPTION OF OPERATIONS TO BE PERFORMED MANUAL EMERGENCY LOWERING CHECK See chapter 5 6 DATE REMARKS SIGNATURE STAMP 1st YEAR 2nd YEAR 3rd YEAR...

Page 96: ...nd functional features of this machine were in conformance with what was originally required and that any changes have been recorded in this Register THE SELLER THE PURCHASER SUBSEQUENT TRANSFERS OF O...

Page 97: ...Page 97 IMPORTANT BREAKDOWNS DATE DESCRIPTION OF BREAKDOWN SOLUTION SPARE PARTS USED DESCRIPTION CODE QUANTITY SERVICE SAFETY MANAGER DATE DESCRIPTION OF BREAKDOWN SOLUTION SPARE PARTS USED DESCRIPTIO...

Page 98: ...Page 98 IMPORTANT BREAKDOWNS DATE DESCRIPTION OF BREAKDOWN SOLUTION SPARE PARTS USED DESCRIPTION CODE QUANTITY SERVICE SAFETY MANAGER DATE DESCRIPTION OF BREAKDOWN SOLUTION SPARE PARTS USED DESCRIPTIO...

Page 99: ...the model certified by Faisant l objet de la pr sente d claration est conforme aux directives 2006 42 CE 2014 30 CE 2005 88 CE et au mod le certifi par Auf das sich die vorliegende Erkl rung bezieht...

Page 100: ...by Faisant l objet de la pr sente d claration est conforme aux directives 2006 42 CE 2014 30 CE 2005 88 CE et au mod le certifi par Auf das sich die vorliegende Erkl rung bezieht den 2006 42 CE 2014...

Page 101: ...by Faisant l objet de la pr sente d claration est conforme aux directives 2006 42 CE 2014 30 CE 2005 88 CE et au mod le certifi par Auf das sich die vorliegende Erkl rung bezieht den 2006 42 CE 2014...

Page 102: ...by Faisant l objet de la pr sente d claration est conforme aux directives 2006 42 CE 2014 30 CE 2005 88 CE et au mod le certifi par Auf das sich die vorliegende Erkl rung bezieht den 2006 42 CE 2014...

Page 103: ...Use and Maintenance Manual X_RT Series Page 103 12 ELECTRIC DIAGRAM 12 1 ELECTRIC DIAGRAM X12 RTD X14 RTD...

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Page 110: ...Use and Maintenance Manual X_RT Series Page 110 12 2 ELECTRIC DIAGRAM X12 RTE X14 RTE...

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Page 117: ...6 HIGH LOW SPEED HYDRAULIC BLOCK EV1 PROPORTIONAL SOLENOID VALVE EV2 FORWARD DRIVE SOLENOID VALVE EV3 BACKWARD DRIVE SOLENOID VALVE EV4 LIFTING SOLENOID VALVE EV5A B LOWERING SOLENOID VALVE EV8 LEFT S...

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