AIRBLAST 1070 PNE Operator'S Manual Download | Manualshive

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USER MANUAL

VACUUM BLASTING MACHINE 1070 PNE AIRBLAST

Revision 1 January 2012

page 12.4

Part

Articlenr.

Description

nr.

119

8631809275

fitting knee

120

86570222

Nylon washer

121

86570223

Fastener

122

8614050253

Air hose 1”

124

8630440024

Dosing block assy

125

8610710020

Pressure vessel

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Summary of Contents for 1070 PNE

Page 1: ...OPERATOR S MANUAL AIRBLAST 1070 PNE VACUUM BLASTING MACHINE ...

Page 2: ...tructions In all correspondence always mention the unit type and the complete serial number shown on the data plate The owner is responsible to keep the machine s in a safe operating condition If any statement in this book especially with regard to safety does not comply with local legislation the stricter of the two shall apply The author disclaims any responsibility from the use or misuse of inf...

Page 3: ... 5 Parts list 5 1 6 Transport 6 1 7 Machine function 7 1 8 Setting up for operation 8 1 8 1 Installation instructions 8 1 8 2 Operation instructions 8 2 8 3 Adjustment 8 2 8 3 1 Setting the pressure 8 2 8 3 2 Adjustment of the abrasive control valve 8 3 9 Operation of the machine 9 1 9 1 Inspection procedure before starting up 9 1 9 2 Operation instructions 9 1 9 3 Taking the machine out of operat...

Page 4: ...IRBLAST 1070 PNE machine is designed as a high capacity direct pressure blasting machine featuring a continuous blast media feed system This feature allows the machine to be kept compact and lightweight but with a minimum down time for media loading and machine handling During the blast operations the dust and debris are separated from the re usable abrasive for simple disposal Only the cleaned bl...

Page 5: ...operator is essential to an efficient use of the machine Local labour and safety laws and regulations must always be observed The technical personnel should be familiar with all recurrent situations during assembly disassembly and maintenance of the machine The operator should be familiar with all recurrent situations while operating the machine If operator or technicians observe faulty or dangero...

Page 6: ...ed to prevent accidents bodily injury or damage to the equipment Personal safety equipment used should be of an approved type Safety precautions Wear safety goggles gloves and hearing protection at all times during blasting Despite the very high level of containment suitable respirators must be worn when removing hazardous or toxic coatings Before each use carefully check the equipment for damaged...

Page 7: ...bility Place the blast gun brush flat against the surface to be treated before pulling the trigger Release the trigger and wait a few seconds for abrasive flow to stop before lifting the blast gun from the surface Do not attempt to use this equipment without proper lighting and visibility When opening and cleaning the dust compartment or otherwise performing any work on the equipment where dust is...

Page 8: ...70 PNE AIRBLAST Revision 1 January 2012 page 3 3 Do not operate this or similar equipment in an area where explosive gasses are present Never aim the blast head at any part of the human body Do not remove the safety guards from the machine ...

Page 9: ...HINE 1070 PNE AIRBLAST Revision 1 January 2012 page 3 4 3 2 Safety provisions The machine is provided with the following safety provisions Pressure relief valve 91 Spring clips 78 for the claw couplings 87 Swivel castor with brake 52 ...

Page 10: ... IS STORED UNCOIL ALL AIR HOSES PROPERLY WHEN ATTACHED TO THE MACHINE AND PLACE SAFETY CLIPS TO ALL COUPLINGS BEFORE APPLYING PRESSURE TO THE HOSES INSPECT REGULARLY NOZZLE HOSES AND BRUSHES ETC FOR WEAR TAKE IN ACCOUNT THAT THE NOZZLE WEARS OUT THE NEEDED AMOUNT OF AIR INCREASES THE WEAR ON OTHER PARTS OF THE BLASTHEAD INCREASES REPLACE NOZZLE WHEN WORN OUT LARGER THAN 2900 7 4 M M NEVER AIM THE ...

Page 11: ...se for extension 40 kg 88 lb Recommended compr capacity 8 bar 10 m3 min 116 PSI 375 cfm Max blasting pressure pr vessel 8 bar 116 PSI Max abrasive size 1 4 mm 12 Mesh Recommended Abrasive chilled iron and steel grit Aluminium oxyde Not recommended non recyclable abrasives Do not use sand NOTE whenever lightweight recyclable abrasives has to be used like glass walnut shells or plastic use the speci...

Page 12: ...e control valve 38 Plug 40 Wing bolt 102 Abrasive control valve 45 Vacuum hose 48 Filter 55b Pressure gauge venturi 55a Pressure gauge blasting pressure 55c Pressure gauge inlet air 56b Button filter cleaning 57b Pressure regulator venturi 57a Pressure regulator blasting pressure 60 Dust bag 61 Control hoses 73 Blast hose 74 Vacuum hose 76 Claw coupling 91 Pressure relief valve 92 Venturi 93 Main ...

Page 13: ...e is provided with two tubular sleeves for the forks of a Fork lift truck In this way the machine can be transported safely Another possibility is to move the machine by crane or hoist For this reason two lifting lugs are incorporated in the frame machine In case of transport always make sure that dust valve is completely closed ...

Page 14: ...the filter chamber where the heavier dust falls directly into the bottom of the dust chamber and the remainder is drawn to the filters The fine dust clings to the filters and the clean air is blown back into the atmosphere through the vacuum generator To prevent the filters becoming clogged they can be cleaned by pushing the knob on the dashboard indicating filter cleaning a few times each four ho...

Page 15: ......

Page 16: ...fter cooler during warm humid operations AIR COMPRESSOR AIR COOLER WATER SEPARATOR AIRBLAST 1070 Be certain that the compressed air supply hose is connected to the coupling on the back of the machine Be sure to use safety clips on all hose connections Be sure that the inside diameters of the air hoses are correct and that there are no obstructions Avoid using small diameter hose couplings as well ...

Page 17: ...e machine up by pouring abrasive through the sieve up till the Pop up valve is covered this is a total of approx 25 liters or 100 kgs of metallic abrasive Do not overfill the pressure vessel because this will lead to a waste of abrasive Then replace the dust separator on the machine fasten the clips and connect the suction hoses and Do not drop paper or other foreign material into the machine Thes...

Page 18: ...described in the proceeding paragraph open the ball valve and squeeze the trigger Keep the blast head on the surface Allow the machine to operate for a few seconds and note the reading on both the pressure gauges For efficient machine operation it is important that the blast pressure is adjusted in such way that no abrasive or dust is spilled at the blast head Additionally it may be desirable to d...

Page 19: ...damage the rubber diaphragm Then open the valve by turning from 3 to 3 turns counter clockwise Test blast to determine if a smooth blasting sound is obtained together with an optimum blasting pattern Adjust as necessary an eight 1 8 of a turn at a time to obtain the desired blasting pattern The actual adjustment for abrasive flow is dependent on the abrasive type size and operating pressure select...

Page 20: ...sent Check the machine visually for loose components and general safety provisions Check the quality of the hoses and nozzle Check the quality of the blast head the brush and blast tube ensure that the brushes seal well Finally check at last the general functioning of the machine 9 2 Operating instructions To put the machine into operation the following has to be done Uncoil the hoses as much as p...

Page 21: ......

Page 22: ...lasted surface The speed at which you move the blast head will depend on the type and thickness of coating being removed the type of abrasive being used and the pressure you are blasting with To stop the machine release the trigger Wait a few seconds for the abrasive and dust to be vacuumed back before removing the blast head Empty the machine as follows Place a container under the vessel Close th...

Page 23: ... operation To take the machines out of operation follow the instructions below Close the compressor valves and open the main air valve the pressure is releasing Disconnect the machine from the compressor by loosening the coupling Coil up the hoses with care for storage If necessary cover the machine with a tarpaulin ...

Page 24: ...ck air relief hose of the pressure vessel and replace if necessary Check fitting pipe behind the blast hose connection under the machine on wear and replace if necessary Check blast hose on wear and replace if necessary Yearly maintenance Check filters in filter chamber by opening filter housing cover and see if dust is drawn through the filters If so replace filters Check top valve in pressure ve...

Page 25: ... a few seconds the dust from this filter is set in the bottom of the dust storage tank The dust stored in the bottom of the tank may be removed by opening the large butterfly valve at the bottom Make sure that a dust bag is attached to the pipe Make sure that after emptying the tank the butterfly valve is closed completely A leaking valve causes loss of suction power and will damage the valve The ...

Page 26: ...shooting Machine will not start Cause Check Repair Poor or no air supply Check if air pressure reading at gauge is at least 1 5 bar 20 psi Resolve air supply problem Defective trigger Check if control hoses are not bent Disconnect the blue hose at the machine and check if pressurised air is released ...

Page 27: ...asive Pressure regulator closed or set to low Check pressure reading on the pressure gauge blast pressure Pressure should read not lower than 20 PSI Re adjust pressure regulator Cause Check Repair Blockage Waste material may be blocking the nozzle or the abrasive control valve Disassemble nozzle and clean Improper trigger operation Continuously starting and stopping in short bursts may not allow e...

Page 28: ...op off after a short period op operation Compressor capacity is not sufficient Air supply contains oil and or water Check if the air supply is sufficient and if the proper hose diameter is used Clean or place a water separator into the supply line Cause Check Repair Trigger does not operate Machine is not blasting because the control hose is bent or connected improper See machine will not start To...

Page 29: ...220063 Abrasive dust separator 1070 17 8627040036 Slotted head screw M4x6 18 8605211 Sieve dust separator 19 8627760012 Hex bolt M6x12 20 8627330010 Washer M6 flat 21 8613825005 Diaphragm 22 8630425026 Cover exhaust valve 23 8605233 Blast head housing small 24 8627045016 Slotted head screw M5x16 25 8605214 Nozzle BC 1 4 26 8605240 Nozzle gasket 27 8605216 Blast tube flat small 28 8605205 Blast tub...

Page 30: ...male 3 8 54 8631610106 Handle ball valve 55 8631425008 Pressure gauge 56B 8630405090 Air valve back flush 57AB 86570224 Pressure regulator 58 8614040068 Air hose 8x6 per m 59 8614040042 Air hose 4 x 2 5 per m 60 8635201060 Dust bag 1070 61 8634010335 Control hose double 62 86570223 Bolts 63 8627230121 Nut M8 lock fibre 64 8627330080 Washer M8 65 8633240200 Panel filter housing 66 8633240180 Front ...

Page 31: ...r 1070 93 8631610115 Main air valve 94 8631410010 Water separator 95 8605909 Dust exhaust valve 96 8656000151 Control box 97 8631430060 Pressure regulator 98 8614020075 Vacuum hose 99 8634020075 Rubber sleeve 100 8613815010 Gasket 101 863801840 O ring 102 8605922 Abrasive dosing valve complete 103 8605500 Diaphragm 104 8630445020 Cone 106 8631809075 Fitting knee 107 8631824175 Fitting coupling 108...

Page 32: ...PNE AIRBLAST Revision 1 January 2012 page 12 4 Part Articlenr Description nr 119 8631809275 fitting knee 120 86570222 Nylon washer 121 86570223 Fastener 122 8614050253 Air hose 1 124 8630440024 Dosing block assy 125 8610710020 Pressure vessel ...

Page 33: ...USER MANUAL VACUUM BLASTING MACHINE 1070 PNE AIRBLAST Revision 1 January 2012 page 12 5 ...

Page 34: ...USER MANUAL VACUUM BLASTING MACHINE 1070 PNE AIRBLAST Revision 1 January 2012 page 12 6 ...

Page 35: ...USER MANUAL VACUUM BLASTING MACHINE 1070 PNE AIRBLAST Revision 1 January 2012 page 12 7 ...

Page 36: ...USER MANUAL VACUUM BLASTING MACHINE 1070 PNE AIRBLAST Revision 1 January 2012 page 12 8 ...

Page 37: ...USER MANUAL VACUUM BLASTING MACHINE 1070 PNE AIRBLAST Revision 1 January 2012 page 12 9 ...

Page 38: ...USER MANUAL VACUUM BLASTING MACHINE 1070 PNE AIRBLAST Revision 1 January 2012 page 12 10 ...

Page 39: ...USER MANUAL VACUUM BLASTING MACHINE 1070 PNE AIRBLAST Revision 1 January 2012 page 12 11 ...

Page 40: ...USER MANUAL VACUUM BLASTING MACHINE 1070 PNE AIRBLAST Revision 1 January 2012 page 12 11 ...

Page 41: ...USER MANUAL VACUUM BLASTING MACHINE 1070 PNE AIRBLAST Revision 1 January 2012 page 12 11 ...

Page 42: ... sales distributor representative if any through whom the Buyer ordered the Equipment the Sales Distributor Representative with a copy to Seller No repairs or replacements shall be made under warranty other than by Seller s or authorised Sales Distributor s Representative s personnel or the personnel of another contractor approved in writing for such purpose by Seller THE SELLER S WARRANTY SHALL N...

Page 43: ...ENTAL SPECIAL CONSEQUENTIAL EXEMPLARY OR OTHERWISE INCLUDING BUT NOT LIMITED TO DAMAGES FOR LOST REVENUES OR PROFITS INTERRUPTION OF BUSINESS LOSS OF USE COSTS OF PREPARATION INCONVENIENCE DELAY OR DISCOMFORT IN NO EVENT SHALL THE SELLER OR ANY OF ITS AGENTS BE LIABLE FOR ANY CLAIMS BROUGHT BY THIRD PARTIES THE LIABILITY EXCLUSIONS OF THIS PARAGRAPH SHALL REMAIN EFFECTIVE UNDER ALL CIRCUMSTANCES E...

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