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AIC N 150 WH, Installation And Maintenance Manual

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AIC N 150 WH Installation And Maintenance Manual Download Page 2

G-2

F-084392_EN • B

T

able

 

of

 C

onTenTs

G

eneral

 I

nformatIon

 ................................G-4

Liabilities of the Manufacturer, the Installer  

and the End user ..............................................G-4

About this Manual ............................................G-5

Safety Instructions ...........................................G-6

Package Contents  ...........................................G-7

Boiler Marking ..................................................G-7

P

roduct

 d

escrIPtIon

 ...............................G-8

NESTA CHROME 150 .......................................G-8

General Description .................................................G-8

Frost Protection .......................................................G-8

Safety Devices .........................................................G-8

Optional equipment .................................................G-8

Control Panel and Main Functions .................G-10

Symbols and Messages on the Control Panel  ...G-11

t

echnIcal

 s

PecIfIcatIons

 ........................G-12

Dimensions and Clearances ...........................G-12

Performance and Efficiency Data ...................G-14

ErP Data .........................................................G-14

Combustion and Gas Data .............................G-15

Electrical Data ................................................G-15

Hydraulic Data ................................................G-16

Pressure Drop Curve ......................................G-16

Flow Rate .......................................................G-16

I

nstructIons

 

for

 

the

 u

ser

......................u-17

Safety Instructions for the User ......................U-17

Disposal of the Product at the End of Service Life .U-18

Periodic checks  .............................................U-18

Starting the Appliance ....................................U-19

Stopping the Appliance ..................................U-19

What to Do if... ...............................................U-19

Operating the Controller - End User Level .....U-20

Basic Settings ................................................U-23

P

roduct

 I

nstallatIon

 .............................. I-25

Safety Instructions for the Installation ............. I-25

Handling the Product ...................................... I-26

Unpacking the Product ................................... I-26

Installing and Preparing the Boiler .................. I-26

Installing the Wall Bracket ............................... I-26

Installing and Removing the Condensate Trap .. I-27

Removing and Installing the Access Panels ... I-28

Requirements for the Hydraulic Connections .... I-29

Water Quality Requirements to Prevent  

Scaling and Corrosion ..................................... I-30

Typical Hydraulic Connections - Heating Circuit .. I-31

Hydraulic Connections - Cascaded boilers,  

with External Domestic Hot Water Tank and  

Plate Heat Exchanger ...................................... I-32

Hydraulic Connections - Cascaded boilers,  

with External Domestic Hot Water Tank and  

Low Loss Header ............................................ I-33

Safety Instructions for the Gas Connection .... I-34

Safety Instructions for the Chimney Connections . I-35

General Instructions for the Installation of  

AIC-approved Chimney Components ............. I-36

Chimney Connection ....................................... I-37

AIC-Approved Chimney Components ............. I-40

Engineering the Chimney System ................... I-41

Accessories ..................................................... I-41

Calculation of the Chimney Length ................. I-41

Equivalent Length of Chimney Components  ............I-41

Maximum Chimney Length (terminals incl.) ...............I-41

Safety Instructions for the Electrical  

Connections .................................................... I-43

Cables ............................................................. I-43

Routing the Cables .......................................... I-43

Accessing the Terminal Strip and Electronic  

Board ............................................................... I-44

Wiring Diagram ................................................ I-46

c

ommIssIonInG

 ........................................ I-48

Safety Instructions Before Start-up ................. I-48

Filling the System ............................................ I-48

Start-up and Commissioning .......................... I-49

Combustion Adjustments ................................ I-49

Commissioning Wizard.................................... I-50

General Structure of the Commissioning Wizard ......I-51

m

aIntenance

 ........................................... I-54

Safety Instructions for Maintenance ............... I-54

Maintenance Requirements ............................ I-55

Shutting Down for Maintenance ...................... I-56

Draining the Boiler ........................................... I-56

Restarting after Maintenance .......................... I-56

Removing and Installing the Ignition and  

Ionisation Electrodes ....................................... I-57

Removing and Installing the Fan and Air-Gas  

Mixer Assembly ............................................... I-58

Removing and Installing the Burner ................ I-60

Checking and Cleaning the Combustion  

Chamber .......................................................... I-62

Checking the Flue Pressure Switch operation ... I-62

a

ddItIonal

 I

nformatIon

 

for

 

the

 I

nstaller

 .. I-63

Optional Modules ............................................ I-63

Extension Modules & Cable Hub ..............................I-63

Web Server Module .................................................I-63

Cascading module (standard) ..................................I-63

Boilers in a Cascade System .......................... I-64

Boiler Settings for the Installer ........................ I-66

Access Levels ..........................................................I-66

Menus and Settings .................................................I-66

Structure of Menus for the Installer ................. I-67

Error Codes and Solutions .............................. I-70

Maintenance Messages .................................. I-75

Troubleshooting ............................................... I-76

Installation Checklist ....................................... I-78

Combustion Parameters - Log Sheet.............. I-81

Water Parameters - Log Sheet ........................ I-82

d

eclaratIon

 

of

 c

onformIty

 ..................... I-83

Summary of Contents for N 150 WH

Page 1: ...h e a t i n g s y s t e m s EN installation and maintenance manual FOR THE INSTALLER AND THE USER 150 kW WALL HUNG CONDENSING BOILER F 084392 B NESTA CHROME ...

Page 2: ... Header I 33 Safety Instructions for the Gas Connection I 34 Safety Instructions for the Chimney Connections I 35 General Instructions for the Installation of AIC approved Chimney Components I 36 Chimney Connection I 37 AIC Approved Chimney Components I 40 Engineering the Chimney System I 41 Accessories I 41 Calculation of the Chimney Length I 41 Equivalent Length of Chimney Components I 41 Maximu...

Page 3: ...13 NESTA CHROME Gas Valve I 34 Fig 14 Routing the Electrical Cables I 43 Fig 15 Accessing the High and Low Voltage Terminal Strips and Electronic Board I 45 Fig 16 Filling the System Typical I 48 Fig 17 Combustion Adjustment on Gas Valve I 49 Fig 18 Draining the Boiler Typical I 56 Fig 19 Removing and Installing the Electrodes I 57 Fig 20 Removing and Installing the Fan and Air Gas Mixer Assembly ...

Page 4: ...ons provided herein The applicable regulations and standards The installer shall provide the end user with Any relevant explanation about the op eration of the appliance and the heat ing system as well as the safety devices that are provided Any instruction regarding periodic checks to be performed and possible anomaly to be reported All the documentation delivered with the appliance and installed...

Page 5: ...ation that can cause serious damage to equip ment and or injuries or death Indicates an important instruction which if not followed could re sult in a hazardous situation that could cause damage to equip ment and or injuries Indicates an essential instruction in relation with the presence of electrical power and a danger of electrical shock The appliance must be started stopped using the ON OFF sw...

Page 6: ...hall not play with the appliance Any modification to the appliance and its components is strictly forbidden without the prior written consent of the manufacturer If components need to be replaced only genuine factory parts or compo nents approved by the manufacturer must be used When working on the appli ance and the system make sure to use the appropriate tools to avoid damaging the pipes and comp...

Page 7: ...nd local requirements gas safety regulationsand relevantstandards Please read installation and maintenance manual before installing the boiler The boiler is pre adjusted in the factory to the gas pressure of 20mbar for gas type G20 Gas appliance category Gas type Gas appliance pressure Country of destination EXAMPLE G 7 F 084392_EN B General Information Package Contents î A NESTA CHROME boiler î A...

Page 8: ... cascade system possibilities Frost Protection The NESTA CHROME boilers have a built in an ti frost protection The pump and the burner are started as required when the return water temper ature drops below 5 C as measured by the boiler internal sensor installed on the return circuit Product Description The pump and or burner will turn off when the re turn temperature reaches the required setpoint ...

Page 9: ...ating return tube with temperature sensor 10 Condensate trap ball syphon 11 Water pressure sensor 12 On Off switch 13 Control panel with LCD display 14 Electronic junction box with main board not shown 15 Optional electronic box for optional extension modules 16 Heating supply tube 17 Supply temperature sensor 18 Flame sight glass 19 Ignition electrode 20 Air vent 21 Ionisation electrode 22 Gas va...

Page 10: ... î Turning the selector to the left or to the right allows to scroll through the menus icons functions or increase decrease a value af ter selecting a function KEY When entering a menu sub menu the slow rotation of the selector to the right clockwise allows to scroll through the menu down to the last function Turning the selector to the left counter clock wise allows to scroll up to the first func...

Page 11: ...nd test info on the system Adjust repair Expert only Allows to adjust the parameters in the Complete parameter list and to access the commissioning wizard Symbols appearing in the horizontal status bar Alarm Indicates an error in the system Maintenance Special operations It indi cates the presence of a maintenance mes sage or special operation feedback Manual mode Indicates that the operating mode...

Page 12: ... 084392_EN B Technical Specifications Dimensions and Clearances Clearances Min Recommended top mm 400 1 000 bottom mm 400 700 front mm 700 1 000 sides mm 40 In a cascade configuration boilers can be installed side by side with a 40 mm clearance between them Wall bracket location 550 mm 125 mm 114 mm 612 mm 645 mm 1 064 mm 980 mm ...

Page 13: ...G 13 F 084392_EN B Technical Specifications N 150 WH dry weight kg 107 connections Ø supply return M in 11 4 gas M in 3 4 chimney mm 100 150 226 mm 354 mm 496 mm 490 mm 338 mm 346 mm 71 mm ...

Page 14: ...mode PSB kW 0 003 standby heat loss Pstby kW 0 15 annual energy consumption for space heating kWh sound power level indoors LWA dB 63 Electrical Data N 150 WH supply voltage frequency current V Hz A 230 50 6 protection class IP X4D ErP Data Performance and Efficiency Data N 150 WH min max heat input net G20 G25 kW 12 0 141 0 G31 14 0 150 0 heat output at 80 60 C G20 G25 kW 11 8 137 1 G31 13 6 145 ...

Page 15: ...ney length 100 150 m 16 mass flow rate of flue gases g s 57 5 max condensate volume kg h 15 1 CO emissions mg kWh 68 7 CO2 contents G20 0 1 8 2 9 0 CO2 contents G31 LF 0 2 HF 0 10 0 10 7 O2 contents G20 0 15 6 3 4 8 O2 contents G31 LF 0 3 HF 0 5 7 4 6 NOx level weighted mg kWh 46 9 NOx class 6 gas type s G20 G31 gas categories I2E II2E3P II2H3P gas pressure G20 20 mbar mbar 17 25 G31 30 37 50 mbar...

Page 16: ...0 6 maximum operating pressure bar 6 maximum boiler temperature C 85 Pressure Drop Curve Flow Rate N 150 WH minimum water flow rate at T 20k l min 86 nominal water flow rate at T 20k l min 98 00 20 40 60 80 100 120 140 160 200 0 10 20 30 40 50 60 70 80 90 100 110 120 Pressure drop mbar water flow rate l min hydraulic pressure drop for the N 150 WH 130 140 ...

Page 17: ... not modify or deactivate any compo nent nor any safety device in the system î Do not operate the appliance when the casing is open IF YOU SMELL GAS DO NOT î Use an open flame î Smoke î Use electrical devices phones doorbells etc or switches DO î Close the gas supply î Open all doors and windows to ven tilate the room î Inform your neighbours of the dan ger by knocking at the doors î Get out of th...

Page 18: ...panel screen Call your installer as required When cleaning the appliance cabinet panels do not use sol vents or aggressive abrasive cleaning agents Wipe the sur faces using a soft clean cloth water and soap i î If works need to be per formed close to the appli ance e g in the boiler room or close to the air inlets make sure that the appli ance is shut down to pre vent the ingress and accu mulation...

Page 19: ... supply cable from the boiler or use the external cir cuit breaker Follow on tasks None i What to Do if Cause Action Boiler does not start No power supply 1 Check that the power button is in ON position pushed in and illuminated 2 Make sure the power supply is connected to the mains 3 Check the external power supply box circuit break er and reset it as required Error code 133 displayed Time out fo...

Page 20: ...e Protection Automatic Reduced Comfort Protection system op erates in frost protection mode in Automatic the system is operated as per the time switch program or energy savings functions e g sum mer winter mode Temporary temperature ad justment and time program are available exclusively to the Automatic operating mode Setting disables the function Ҙ Temporary Warmer Cooler Ҙ Comfort setpoint 20 C ...

Page 21: ...he storage tank to the nom inal setpoint when there was a high consumption de activates the function Ҙ Nominal setpoint 55 C Ҙ Time program Active if operating mode is set to On Info Ҙ Error error code and descrip tion Ҙ Maintenance maintenance code and description Ҙ Boiler Boiler Temp C Water pressure 0bar Ҙ Heating zone 1 Off Room temperature C Ҙ Domestic hot water Charged DHW temp C Ҙ Outside t...

Page 22: ...ons 1 3 Chimney sweep function off on Max heating load Full load Partial load These functions can be set to On or Off The chim ney sweep function is used for combustion adjustments at commissioning Ҙ Special operations 2 3 Manual control Ҙ Special operations 3 3 Economy mode Settings Ҙ Heating zone 1 2 Comfort setpoint 20 0 C Reduced setpoint 16 0 C Frost protection setpoint 10 0 C The setpoints c...

Page 23: ...ion of the selector turn the selector to the left or to the right depress shortly the rotary se lector turn the selector to adjust the value then depress the se lector to validate Regional settings 1 3 Regional settings 3 3 Regional settings 1 3 3 Defining setpoints Heating Back Regional settings Settings Heating zone 1 2 20 0 C Comfort setpoint 20 0 C Comfort setpoint 21 0 C Comfort setpoint Proc...

Page 24: ...am 00 12 24 Monday 00 12 24 Set time program Set time program 06 00 to 22 00 08 00 to 18 00 Add phase Start 06 00 End 22 00 06 12 00 18 24 06 12 00 18 24 06 12 00 18 24 06 12 00 18 24 06 12 00 18 24 Start 02 00 06 12 00 18 24 5 Time Program Definition End 05 00 06 12 00 18 24 Add phase 06 12 00 18 24 02 00 to 05 00 06 12 00 18 24 î Up to 3 phases can be defined per day î The programming process is...

Page 25: ...pliance with any wet body parts when it is supplied with electrical power î Before performing any operation on the electrical circuit isolate the electri cal supply of the appliance through the external power cutting device fuse circuit breaker etc î All connections electrical flue pipe hydraulic gas must be carried out in accordance with current standards and regulations in force î If the applian...

Page 26: ... rec ommended clearances for the boiler installation refer to Dimensions and Clearances on page G 12 2 With the help of a second person install the boiler on the wall bracket and make sure it is secured Follow on task s 1 Install the condensate trap see Installing and Removing the Condensate Trap on page I 27 2 Perform gas conversion using the option al kit as required Please contact your AIC repr...

Page 27: ...rap connection 4 OFF When installing the hose make sure that it goes down wards to prevent conden sates from being stuck in the hose i 1 6 2 8 7 4 5 2 Holding the condensate trap body 6 with one hand rotate the locking ring 7 coun terclockwise to unlock Retain ring for rein stallation 3 Pull the condensate trap body 6 away from the fitting 8 At removal make sure not to lose the condensate trap sea...

Page 28: ...panels outwards to prevent the panels from warp ing Failure to comply can damage the boiler casing permanently 4 Lift the top panel from the front section and slide it out from under the rear top panel Installation procedure The top panel must be installed be fore installing the front panel Top panel 1 Locate top panel into position by pulling slightly outwards the side panels Do not use too much ...

Page 29: ...n vessel that is appropriate for the appliance power and the system size and the increase in temperature and pressure î The use of antifreeze in the pri mary circuit will lead to a reduc tion in the heating performance The higher the concentration of antifreeze in the circuit the lower the performance Maxi mum output must be adjusted accordingly î The circuit diagrams are theoretical representatio...

Page 30: ...needs to be refilled frequently check for leaks in the primary circuit î Inhibitors may be used according to stand ard EN 14868 î An air separator on the appliance supply circuit combined with a dirt separator up stream of the appliance must be installed according to the manufacturer s instructions î Additives can be used to keep the oxygen in solution in the water î Use the additives in accordanc...

Page 31: ...nnections Heating Circuit Fig 10 Typical Heating System Isolating valve Filling valve Draining valve Check valve Expansion vessel Removable filling hose Circulating pump Drain Safety group automatic air relief valve manometer safety valve con nected to the drain ...

Page 32: ...le filling hose Heating circuit pump DHW circuit pump Motorised 3 way valve Heating circuit Plate heat exchanger Drain Safety group automatic pressure relief valve ma nometer safety valve connected to the drain External DHW tank I 32 F 084392_EN B Product Installation Hydraulic Connections Cascaded boilers with External Domestic Hot Water Tank and Plate Heat Exchanger ...

Page 33: ...d Low Loss Header Expansion vessel Removable filling hose Heating circuit pump DHW circuit pump Motorised 3 way valve Heating circuit Low loss header Drain External DHW tank Safety group automatic pressure relief valve ma nometer safety valve connected to the drain Hydraulic Connections Cascaded boilers with External Domestic Hot Water Tank and Low Loss Header ...

Page 34: ...d ards The circuit will be equipped with a meter and a gas pressure regulator if required î Do not exceed the maximum gas pressure î The conversion of the appliance from natural gas to G31 liquefied petroleum gas propane or the re verse can only be performed by a qualified professional î Gas conversion shall be per formed according to applicable local regulations It is prohibited in some countries...

Page 35: ...ble local regu lations and standards It must be cleaned and serviced regularly î Make sure to secure the flue piping to a solid structure î Exclusively use the provid ed brackets to support the flue system î When assembling the pipes make sure not to put any stress on the com ponents î Install the horizontal flue pipes with a slight slope of 5 cm per meter 3 back towards the appliance î It is mand...

Page 36: ... with an inspection opening î Do not exceed the maximum length rec ommended for the product when con necting the flue pipes or the system pow er might decrease î For C type appliances the flue gas exhaust pipes must at least comply with the cate gory T120 H1 W1 2 O30 LI E U when using parallel piping and T120 H1 W1 2 O00 LI LE E U0 when using concentric piping EN 14471 Metallic piping must comply ...

Page 37: ...ing B23 B23 Make sure that the ventilation openings remain unobstructed at all times Make sure that the ventilation openings remain unobstructed at all times Combustion circuit Open Flue Discharged to the outside through posi tive pressure Combustion air Drawn from the boiler room Remark Can be used for cascading B23p Make sure that the ventilation openings remain unobstructed at all times Make su...

Page 38: ...c to a terminal for admission of combustion air from the outside AND flue discharge to the outside OR Close enough to come under similar wind conditions fitting in î a square of 50 cm if appliance 70 kW with distance between planes of orifices 50 cm î a square of 100 cm if appliance is between 70 kW and 1000 kW with distance between planes of orifices 100 cm Combustion circuit Sealed Connection Vi...

Page 39: ...on circuit Sealed Connection To a system that is approved and sold separately external supplier Air inlet flue outlet orifices May terminate in zones of different pressure Additional requirement î Maximum allowable draught is 200 Pa î Maximum allowable pressure difference between combustion air inlet and flue gas outlet including wind pressures is indicated in the technical spec ifications î Conde...

Page 40: ...Support strip TBD 41 008 74 37 Chimney shaft cover 100 TBD 41 008 74 13 Shaft distance holder PP 100 2 pcs TBD 41 008 75 04 Wall bracket 100 PP TBD 41 007 19 02 M G Concentric System 100 150 mm Roof terminal skyline std pp 100 150 TBD 41 008 48 62 Weather slate steep lead 100 150 25 45 TBD 41 008 79 13 Weather slate flat al 100 150 0 TBD 41 008 73 79 Wall terminal mugro std 100 150 incl Wall plate...

Page 41: ...verall installation resistance of each boiler should not exceed the value indicated in the combustion table including maxi mum wind condition measured at the outlet of each boiler at maximum output Refer to Combustion and Gas Data on page G 15 Please contact your AIC representa tive for more information Engineering the Chimney System î The flue system length must be calculatedsoastoensureasafe per...

Page 42: ...draught only î Condensate flow is not allowed into the appliance C43 x C43 Combustion circuit Sealed Connection Through î a single duct system OR î a common duct system part of the building designed for more than one appliance Air inlet flue outlet orifices î Flue is discharged to the roof î Combustion air is taken from the outside Additional requirement î Condensate flow is not allowed into the a...

Page 43: ...the recommended rating is installed outside the appliance to allow electri cal isolation î Do not touch the appliance with any wet body parts when it is supplied with electrical power î Before performing any operation on the electrical circuit isolate the electri cal supply of the appliance through the external power cutting device fuse circuit breaker etc î When routing the cables through sharp e...

Page 44: ...s in stalled 4 Release four screws and remove protective cover Retain hardware for reinstallation 5 Repeat the process for the optional exten sion module casing if it is installed 6 Proceed in the reverse order to reinstall the protective covers and set the casings back in position Follow on tasks None OFF Accessing the Terminal Strip and Electron ic Board Make sure that the power sup ply to the a...

Page 45: ...onic Board Cascading Module Terminal strip Main board Cable Hub opt Extension modules opt x 2 x 2 I 45 F 084392_EN B Product Installation See also Optional Modules on page I 63 for more infor mation on available optional electronic components i x 1 ...

Page 46: ...ion Ignition module Gas valve X2 N L N L 2 1 STB 230V 1 2 3 4 6 7 N AC Fan N L L N L 5 X1f AUX2 QX1 1 5 QX2 QX3 X1b 2 3 L N 1 PE Mains Voltage X1a High Voltage Cable Ionization Electrode Gas pressure Switch N L N L 3 2 Gas Valve 230 Vrac C1 Casing PE Casing PE ON Off Switch Casing PE 230V 50Hz Main Power N L PE I 46 F 084392_EN B Product Installation Wiring Diagram ...

Page 47: ...ensor H7 X4 9 8 7 6 5 4 3 2 1 2 X8 X15 X50 5 4 3 2 1 X16 FAN PWM P1 PWM WX1 1 2 3 4 UX2 UX3 1 2 3 4 5 6 7 8 Signal GND Signal GND Signal GND 15V 5V Signal GND Signal GND H1 H4 H5 X6a X10a Signal GND Signal GND Signal GND BX3 B38 B9 5a Inlet Temperature Sensor Flue Gas Temperature Sensor L N Fan 24V HALL GND PWM C1 Flue Gas Pressure Switch 0 2 1 0 2 0 3 0 2 1 3 Signal 5V GND 2 3 Water Pressure Sens...

Page 48: ...f repeated indication of low pressure in the water circuit check for leaks and repair as required î Once the filling of the heating circuit is complete close the filling valve î Check that all connections electrical flue pipe hydraulic gas have been carried out and that they are tight and secure î Ensure that the condensate trap is full of water before starting up the appli ance Conditions Procedu...

Page 49: ...al î Flue gas analyser î Screwdriver flat head size 3 î Wrench hex head sizes 2 and 2 5 Procedure 1 Activate the required heating mode 2 Allow the boiler to operate for a few minutes 3 Connect the flue gas analyser probe to the measuring port of the flue gas pipe 4 Check CO2 contents in the flue gas at max output as follows î Select and activate the icon î Select Special operations 1 3 î Set Chimn...

Page 50: ...rt Enduser Symbols used for the operation of the selector turn the selector to the left or to the right depress shortly the rotary selector turn the selector to adjust the value then depress the selector to validate Select user level Enduser Select user level Commissioning Select user level Continue Login successful Accessible for commissioning The following pages give a view of the structure of t...

Page 51: ...s chapter Please contact AIC s technical support for additional information i Test wiring This section allows to check that the signals to and from the equipment main board are correct No test is the standard configuration Change it if you want to perform wir ing testing and follow the instructions on the screen or skip this chapter Please contact AIC s technical support for additional information...

Page 52: ...gionella function setpoint 65 C 1641 Legionella function periodically 3 1642 Legionella function weekday Monday Tuesday Wednesday Sunday Consumer circuit 1 Consumer circuit 2 Swimming pool circuit Solar Skip Skip Redo Redo Continue Continue These sections allow to define the flow temp for different con figurations Follow the instructions on the screen if you need to change anything or skip this ch...

Page 53: ...Yes 7170 Telephone customer service 0 Commissioning wizard 7167 Commissioning wizard Off On next time the control device is switched on Redo Complete parameter list Commissioning wizard Select this function if any chang es were made in the commis sioning wizard i Refresh operator unit ...

Page 54: ...liance permanently Inspection and maintenance tasks must be carried out by a qualified and certified professional at least once a year Water flowing out of the drain valve can be extremely hot Use extreme caution when draining a hot appliance Once the inspection and maintenance tasks are complete ensure that all re moved components are reinstalled and all connections are tight and se cured Before per...

Page 55: ...ast 1 2 bar when cold Top up the system with water if required X X Check the operation of the burner flame through the sight glass and that the combustion parameters CO CO2 are according to requirements See Combustion and Gas Data on page G 15 X X Check the gas pressure and that the gas supply shut off devices are operating properly X Check that the pump s is are operating properly X Check that th...

Page 56: ...t the required heating mode as re quired 3 Activate the DHW mode as required 4 Allow the appliance to operate for a few min utes then bleed the air from the system Follow on tasks 1 Check there is no leak in the water and gas circuits 2 Check the combustion values according to Combustion and Gas Data on page G 15 3 Record values in Combustion Parameters Log Sheet on page I 81 4 Check the heating c...

Page 57: ...t be discarded and replaced by new ones 2 Release two screws 1 from the electrode flange 3 Remove the electrode and screws 1 from the burner plate 3 Discard as required 4 Remove electrode gasket 2 and discard as required OFF i Installation procedure 1 Install new gasket 2 on the burner plate 3 2 Insert the electrode and fasten with 2 screws 1 3 Torque screws at 2 7 Nm 4 Reconnect all connectors an...

Page 58: ...ion Discard and replace the gasket if it is cracked or torn 7 Remove the electrodes as required refer to Removing and Installing the Ignition and Ionisation Electrodes on page I 57 8 Remove the burner as required refer to Removing and Installing the Burner on page I 60 9 Clean the combustion chamber as required refer to Checking and Cleaning the Com bustion Chamber on page I 62 OFF i Installation ...

Page 59: ...X3 3 4 5 6 2 1 Fig 20 Removing and Installing the Fan and Air Gas Mixer Assembly I 59 F 084392_EN B Maintenance ...

Page 60: ...of the burner tube 3 2 Clean with compressed air to remove residues If it is in bad condition after cleaning replace it 3 Visually check the condition of the burner door insulation plate 4 If the fabric cover is damaged replace the insulation plate 4 Clean the combustion chamber see Check ing and Cleaning the Combustion Cham ber on page I 62 OFF Installation procedure 1 Install the burner door ins...

Page 61: ...X8 X6 3 4 5 6 2 1 Fig 21 Removing and Installing the Burner I 61 F 084392_EN B Maintenance ...

Page 62: ...ssure 500 Pa and that the con troller displays error 193 6 In case of malfunction replace the flue pres sure switch Follow on tasks 1 Reconnect the hose 1 to the adapter 2 2 Check that the connection is not leaking ON Checking and Cleaning the Combustion Chamber Conditions î Burner removed see Removing and Install ing the Burner on page I 60 Tools and material î Industrial vacuum cleaner î Nylon b...

Page 63: ...Module Through the use of this module you can connect to an Ethernet and get remote access to the boiler and all the heating system via the Internet Using a computer or mobile devices you can monitor and control the installation remotely Management takes place via a web browser Cascading module standard This module allows the installation of several boil ers in a cascade to increase the heating po...

Page 64: ...device address 1 assumes the role of the cascade master and the others are slaves The master boiler activates the required functions and shows the additional menus with the parame ters for use with the cascaded system This boiler has all the logic control of the cascaded system and also regulates the stop start sequence of each boiler according to the demand of the in stallation The boilers are co...

Page 65: ...essure sensor 14 Room unit Room thermostat 15 Mixing valve 16 Consumers 17 Cascade return sensor 18 DHW Circulation pump with timer 19 HC Pump 20 System supply sensor 21 HC1 HC2 HC3 temperature sensor Fig 29 Cascade System with Plate Heat Exchanger Low Loss Header 1 1 B 12 18 10 11 12 16 19 12 16 19 12 16 19 3 12 9 21 21 21 15 15 15 4 4 HC1 HC2 HC3 17 A A 5 A A 1 2 2 1 13 13 12 14 14 14 20 7 6 6 P...

Page 66: ...wing pages To access the Commissioning and the Engineer levels proceed as follows Menus and Settings The following table contains some of the menus and submenus for the installer The last column al lows the installer to write down the setting defined for each parameter at installation if it is different from the default For any question related to the menus please con tact AIC s technical support ...

Page 67: ...ne 1 and 3 All zones All zones p 2 3 44 Ҙ Operation HC2 Jointly with zone 1 Independently Jointly with zone 1 46 Ҙ Operation HC3 P Jointly with zone 1 Independently Jointly with zone 1 48 Ҙ warmer cooler device 1 None For zone 1 only For all assigned zones p 3 3 70 Ҙ Software version Time Prog heating circuit 1 Ҙ Set time program Refer to Basic Settings on page U 23 516 Ҙ Default values No Yes No ...

Page 68: ...t control max 0 min p 8 16 791 Ҙ Optimum stop control max 0 min 800 Ҙ Reduced setp increase start 5 C 801 Ҙ Reduced setp increase end 15 C p 9 16 809 Ҙ Continuous pump oper ation No Yes No 820 Ҙ Overtemp prot pump circuit Off On On 830 Ҙ Mixing valve boost 5 C p 10 16 832 Ҙ Actuator type 2 position 3 position 3 position 833 Ҙ Switching differential 2 pos 2 C 834 Ҙ Actuator running time 120 s p 11 ...

Page 69: ...point manual control 60 C Fault 6705 Ҙ SW Diagnostic code 6706 Ҙ Burn ctrl phase lockout pos Service special operation 8 pages p 3 8 7130 Ҙ Chimney sweep function Off On Off p 4 8 7131 Ҙ Burner output Partial load Full load Max heating load Max heating load 7140 Ҙ Manual control Off On Off Diagnostics heat gener ation 20 pages p 9 20 8338 Ҙ Hours run heating mode p 10 20 8339 Ҙ Hours run DHW 8378 ...

Page 70: ...rror Short circuit or Open circuit boiler return sensor Check connection and sensor Replace as required 46 Cascade return tempera ture sensor error Check connection and sensor Replace as required 47 Common return tempera ture sensor error Check connection and sensor Replace as required 50 DHW temperature 1 sensor error Check connection and sensor Replace as required 52 DHW temperature 2 sen sor er...

Page 71: ...ormation 109 Supervision boiler temper ature Contact AIC technical support 110 STB SLT lockout No heat removal STB interrup tion possible short circuit in the gas valve internal fuse faulty Allow device to cool down and carry out reset if the fault occurs several times inform AIC technical support 111 Temperature limiter safety shutdown Contact AIC technical support 117 Water pressure too high Rel...

Page 72: ...tuck in Check reset button 160 Fan speed threshold not reached Fan possibly defective speed threshold set wrongly Check parameters connections and component Replace as required 162 Air pressure switch error Air pressure switch does not close Check connection and adjustments on air pressure switch Replace as required 164 Flow pressure switch heating circuit error Check connection and switches in HC...

Page 73: ...m pressure 243 Swimming pool sensor error Check connection and sensor Replace as required 260 Flow temperature 3 sensor error Check connection and sensor Replace as required 270 Temperature difference heat exchanger too large Check the heating system external hy draulic components 317 Mains frequency outside permissible range Check correct electric supply in boiler terminals 320 DHW charging tempe...

Page 74: ... dress error Correct device address 351 Primary controller system pump address error Correct device address 352 Pressureless header ad dress error Correct device address 353 Sensor B10 missing Common flow sensor missing Check parameters connection and component 371 Flow temperature heating circuit 3 Check the circuit for fault insulation and heat losses 372 Temperature limiter heating circuit 3 Al...

Page 75: ...essure 2 heating circuit too low dropped below lower pressure limit 2 Error code Fault description Explanation Action s 429 Dynamic water pressure too high Expansion tank is defective Verify pump Replace expansion tank 430 Dynamic water pressure too low Verify pump 431 Sensor primary heat ex changer Check connection and sensor Replace as required 432 Function ground not con nected Check ground con...

Page 76: ...tness of connections and circuit 2 Check that pressure measuring points are closed Unburned gas smell Leak in flue gas circuit 1 Check tightness of connections 2 Check there are no obstructions in the flue system 3 Check the quality of combustion Irregular combustion Wrong combustion settings Check the values with a gas analyser and readjust as required Combustion air circulation Check that the ai...

Page 77: ...urner Wrong chimney pressure drop Check chimney pressure drop Temperature too high compared to setpoint Boiler controller malfunction 1 Check temperature setpoint 2 Check controller operation 3 Check position of temperature sensors Heat exchanger reaches temperature setpoint but radiators are cold Radiator valves closed Open radiator valves Air in the system Bleed the air present in the heating sy...

Page 78: ...ting circuits Floor heating Radiators Other Cascade Y N Number of boilers Water Water hardness at start up mol m or mg l System volume L Additive s Antifreeze Y N Type Quantity Gas Type Heating value kWh m Gas pressure regulator installed Y N Type Hydraulics Heating circuit normal pressure bar Air purged from the system Y N Safety valve installed Y N rating bar or kW Expansion tank s installed Y N...

Page 79: ... Flue gas Open or closed system Dimensions of combustion air open ings if closed system cm2 Material of flue piping Diameter and length of piping sys tem mm m Chimney system engineered by Calculated pressure drop in cluding maximum wind condition 200 Pa Pa Cascade Y N Flue damper or non return valve installed Y N Type Condensates Condensate discharge slope or cm m Condensate trap filled Y N Neutra...

Page 80: ...controller Other controller Y N Type Optional modules installed Y N Type Optional items installed Y N Outdoor sensor Y N Type Room unit s Y N Type Others Miscellaneous The end user has received all rele vant information Y N The end user has received all rele vant documents Y N Name Date Signature NOTES ...

Page 81: ...I 81 F 084392_EN B Additional Information for the Installer Combustion Parameters Log Sheet CO2 Flue gas T Remarks Name Date Signature ...

Page 82: ...I 82 F 084392_EN B Additional Information for the Installer Water Parameters Log Sheet Water Filling Date Water Top up Date Water Quality Water Treatment Remarks Name signature ...

Page 83: ...I 83 F 084392_EN B Declaration of Conformity ...

Page 84: ...www myaic eu AIC Europe B V Graafschap Hornelaan 163A NL 6001 AC Weert The Netherlands ...

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