Agromehanika AGS 2500 EN-HP Instructions For Use Manual Download Page 1

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TRAILED TRACTOR SPRAYERS

AGS 2500/3000 EN-HP

AND SPRAYING BOOMS

12m-HP, 15m-HP, 16m-HP,

18m-HP, 21m-HP, 24m-HP

INSTRUCTIONS FOR USE

rev.2016/12

AGROMEHANIKA reserves the right to design modifications or product changes, without any liabilities to

inform the customer before and after each change.

Summary of Contents for AGS 2500 EN-HP

Page 1: ...AND SPRAYING BOOMS 12m HP 15m HP 16m HP 18m HP 21m HP 24m HP INSTRUCTIONS FOR USE rev 2016 12 AGROMEHANIKA reserves the right to design modifications or product changes without any liabilities to info...

Page 2: ......

Page 3: ...2 16 Road transport 8 2 17 Procedures in accidents with chemicals 9 2 18 Regulations regarding machine use 9 3 SAFETY SIGNS ON MACHINE AND INSTRUCTIONS FOR USE 10 4 MACHINE DESCRIPTION 12 4 1 Lifting...

Page 4: ...s in case of damaged diaphragm 37 9 4 4 Maintenance 37 9 5 Mixing pump C200 37 9 6 Inspection and setting of belt on pump C200 37 10 SPRAYING EQUIPMENT 38 10 1 Properties of spraying equipment 12 24 m...

Page 5: ...6 3 After spraying 63 11 7 Programming 64 11 7 1 Hectare consumption 65 11 7 2 Filling of tank 66 11 7 3 Erasing daily counters of spray consumption l surface area ha and path km 67 11 7 4 GPS device...

Page 6: ...09 14 2 Materials and recycling 109 14 3 Dimensions and weight 110 14 4 Removing the sprayer 111 14 5 Connection for control pressure measurement 111 14 6 Control measurement of nozzle flow 111 14 7 C...

Page 7: ...onized European standards have been taken into consideration SIST EN ISO 4254 1 2013 Agricultural machinery Safety Part 1 General requirements SIST EN ISO 4254 1 2010 AC 2011 Correction AC 2011 to sta...

Page 8: ...VI...

Page 9: ...of the company AGROMEHANIKA The reliability and efficiency of the appliance depends on how you will take care of the appliance We advise you to read and consider this instruction manual carefully befo...

Page 10: ...VIII...

Page 11: ...deal of additional equipment enable the user to work reliably and use spraying agents and energy optimally Spraying device is not to be used for pumping or spray of water based solutions with greater...

Page 12: ...HINE Ensure that your machine is in good technical condition Each unauthorized change to the machine can diminish its function as well as safe operation and can shorten its life span 2 3 Readiness for...

Page 13: ...ring products turn off the machine to reduce the risk of spilling chemical products Prepare chemical products in a wind free environment or a calm location Make sure that the machine is regularly clea...

Page 14: ...l to your health in case of long term handling Danger signs which can be seen on packaging of chemical products 1 2 3 4 5 6 1 Acute toxicity 2 Acute toxicity skin irritation and respiratory tract 3 Co...

Page 15: ...ted by a person older than 18 years and has the know how that is needed for safe and accurate operation of sprinkling appliances and products The person needs to be in good health mentally and physica...

Page 16: ...quid or powder chemicals Combination of a brown white filter with the mark A2P2 in the European Union is be used for most organic chemicals The mark A2P2 refers to a combination of filters which provi...

Page 17: ...ured After handling chemicals always wash your hands with soap and loads of water After you have finished working also wash your face 2 13 Maintaining protection equipment After every single use thoro...

Page 18: ...ease maintain or adjust the machine while it is moving Do not touch moving parts of the machine Turn off the machine and make sure that there is no working pressure in the circulation of the chemicals...

Page 19: ...must be raised to appropriate height Fix the 3 point hitch in the raised position to prevent sudden fall or slip of the machine and lateral swinging 2 17 Procedures in accidents with chemicals If you...

Page 20: ...given in the previous chapter Ensure that the safety signs are well visible Ensure that you have all required signs after servicing or replacement of parts Safety signs are available at authorized de...

Page 21: ...p away from rotating drive shafts Warning Direction of cardan shaft rotation Warning Read the instruction manual before connecting the device for the first time It is prohibited to clean grease or mai...

Page 22: ...r washing hands Sprayer is connected to tractor with lower hook of tractor Fixed drawbar is height and length adjustable Hydraulic drawbar is guided left and right by hydraulic cylinders which enables...

Page 23: ...pment for application of phyto pharmaceutical products 4 2 2 Spraying equipment identification plate Adhered to centre swing frame of spraying equipment and provides following important information ma...

Page 24: ...USER MANUAL rev 2016 12 AGS 2500 3000 EN HP page 14 Figure 2 SPRAYER COMPONENT PARTS 4 3 Sprayer component parts...

Page 25: ...c drawbar 17 Support leg 18 Pressure regulator regulation part with filter 19 Light signalling with fenders 20 Track setting 21 Lift mechanism Legend 1 Sprayer chassis 2 Main tank 3 Additional tank 4...

Page 26: ...raulic equipment is performed by tractor hydraulics with connection to control panel 4 4 Additional equipment Spraying device can be fitted with additional elements which enable easier control for the...

Page 27: ...n tighten all bolts and nuts tightening torque see chapter 13 3 Height of connection must be such that the lower edge of sprayer chassis is horizontal when the sprayer is connected to the tractor and...

Page 28: ...dan shaft When positioning the sprayer in parking position perform the procedure in reverse order WARNING Be careful when connecting the sprayer for the first time Check that the boom of the spraying...

Page 29: ...ll covered including the joints of the cardan shaft on both ends Do not use cardan shafts without protection Do not touch rotating cardan shafts The safety distance to a rotating cardan should not be...

Page 30: ...minutes of operation WARNING Always mount the female end of the cardan shaft to the tractor Connect chains to prevent rotation of protections We recommend using a cardan shaft with two wide angle joi...

Page 31: ...d with two semi axles which can by unscrewing bolts marked with arrow in figure 5 be adjusted perpendicularly to driving direction Width of semi axle is adjusted the same as the width of tractor wheel...

Page 32: ...in the tank or allow contact of crop protection liquid with the hose as it may contaminate it This can cause pressure drop and suction of crop protection liquid in the hose 7 4 Rinsing tank Intended...

Page 33: ...ll Position 1 FILLING OF MAIN TANK Position 2 FILLING OF RINSING TANK When you have filled both tanks close external water supply release pressure from the hose by returning the lever of selection val...

Page 34: ...sity of filter insert is 50 MESH 7 9 1 Cleaning of filter insert First unscrew the yellow lever 3 on the filter cover 2 by turning it counter clockwise and pulling it out The valve mounted inside the...

Page 35: ...on the side of the main tank so that mixing related work is easier Filling container consists of lifting parallelogram control valves 1 mounted on the tank injector nozzle 5 closing valve 4 mixing noz...

Page 36: ...es with the help of injector suction nozzle 5 suction of mixed agent from the filling container in the main tank By opening and closing the control valve 7 for mixing of filling container you control...

Page 37: ...suction if from the main tank Turn the three way valve for excess liquid pos 8 figure 18 so that crop protection liquid excess travels back to the main tank Direct selection valve on pressure line to...

Page 38: ...o also clean the filling container Redirect selection valve in filling container direction and engage valve for use of packaging rinsing pos 8 figure 11 on the container After completed cleaning close...

Page 39: ...ack to the pump and direct the selection valve to spraying Clean water has open flow through filter pump pressure regulator and all nozzles through which the system is completely discharged Crop prote...

Page 40: ...USER MANUAL rev 2016 12 AGS 2500 3000 EN HP page 30 Figure 18 FUNCTIONAL SCHEME 7 12 Functional scheme of sprayer...

Page 41: ...ing container 23 Filling container packaging rinsing 24 Mixing nozzle 25 Injector nozzle Venturi 26 AG TRONIK Legend 1 Main tank 2 Additional tank 3 Piston diaphragm pump 4 Centrifugal pump 5 Selectio...

Page 42: ...inders which are controlled with control lever in the tractor WARNING When using the hydraulic drawbar always activate mechanical blocking 3 before driving on the road 8 2 Light signalling wedges and...

Page 43: ...he set for external washing of spraying device is useful Connect the fitting to a free fitting on the selection valve to connect the spraying bar with the spraying device Turn the selection valve in d...

Page 44: ...er pump and selection valve into the tank When the tank is full turn off pump drive remove suction hose insert yellow lever pos 3 figure 10 on filter and redirect three way valve pos 17 figure 18 into...

Page 45: ...minimum pressure for about a minute so that the inlet and outlet line of the pump de aerate and only then can you fully load the pump Turn the selection pressure valve to desired function Be careful...

Page 46: ...300h 1x per season Oil level inspection Air chamber inspection Inspection of pump installation on the frame Inspection and if required replacement of diaphragms Oil change Inspection of valves Inspect...

Page 47: ...to a halt 9 4 4 Maintenance After every single use it is recommended to wash out the inside of the pump as well as other parts of the sprayer with clean water see chapter DESCRIPTION OF VALVE SETTING...

Page 48: ...0 04 and ST 120 06 Distance between nozzles is 0 5 metres 10 1 Properties of spraying equipment 12 24 m HP Working width 12m 15m 16m 18m 21m 24m Electro hydraulic control of equipment from tractor cab...

Page 49: ...gure 28 SPRAYER AND SPRAYING EQUIPMENT DIMENSIONS 10 2 Sprayer and spraying equipment dimensions Sprayer and spraying equipment dimensions and other characteristics are provided in the technical sheet...

Page 50: ...2 Connection scheme with three quick A B D C F E Legend A Supply cable supply plug B AG TRONIK C Electrical connection cabinet D Control panel E Solenoid hydraulic valve F Pressure regulator Figure 29...

Page 51: ...cable with plug C Connection cable between control panel and solenoid hydraulic valve Technical and operation characteristics Description Value Supply voltage 12 V DC Work area 0 C 70 C Fuse 5 A 10 3...

Page 52: ...y operating cylinder Yellow pair connection to 6 2 solenoid hydraulic valve EV1 for controlling opening closing of booms and levelling on spraying equipment two way operating cylinders Black pair conn...

Page 53: ...hydraulic clamps To prevent incorrect connection the hoses are colour coded see chapter 10 3 4 Hydraulic hose for lifting lowering of spraying equipment is against blocking of hydraulic clamp on hydra...

Page 54: ...trol is performed from tractor cabin Main component parts of spraying equipment are EQUIPMENT TYPE COMPONENT PART 12m HP 15m HP 16m HP 18m HP 21m HP 24m HP Swing frame holder 018 01 741 018 01 741 018...

Page 55: ...of 1 90 m Vertical suspension in ensured by hydraulic accumulator which is attached to distribution cube on the sprayer s chassis Accumulator absorbs shocks or reduces forces on spraying equipment and...

Page 56: ...spraying equipment and hydraulic damping Swing frame is fitted on swing frame holder in two points which enables movement of spraying equipment in all directions and good central position Two point fa...

Page 57: ...hanges according to position of top part of oscillating parallelogram Hydraulic levelling can greatly influence linear distribution of crop protection liquid on the surface and quality of spraying Thi...

Page 58: ...e 48 10 7 6 Side foldable boom Spraying equipment construction enables horizontal folding of booms against the side of the sprayer Advantages of side folding are smaller transport width and height see...

Page 59: ...nd safety boom opens simultaneously with the first boom with the help of the bar which is fastened between the equipment swing frame and through special lever figure 41 between the first and the secon...

Page 60: ...Parallelism and verticality of spraying equipment is set on foreseen places by loosening tightening the provided bolt connections and eye bearings To ensure efficient operation of spraying equipment i...

Page 61: ...boom Verticality of safety boom is set on eye bearing pos 1 figure 45 and parallelism on the bottom side with two bolt connections pos 2 figure 45 For safety boom the setting of springs pos 3 figure 4...

Page 62: ...g bar is important Otherwise the spraying equipment may not close or open to end position Position in open spraying equipment is ensured by bolt connection pos 1 figure 46 on the outer side of equipme...

Page 63: ...ring slider Rear boom final is protected with safety joint and in case of impact with an obstacle moves away from the obstacle and returns to original position Spring slider prevents impact of equipme...

Page 64: ...tion and begin opening booms with lever and correct selection of switch on the control panel Using levelling switch on the control panel and control lever align spraying equipment according to the ter...

Page 65: ...best distribution of spraying product to individual nozzle Distribution is displayed in the next chapter Hoses run from pressure regulator Hoses are connected to individual output from distribution r...

Page 66: ...tain three different nozzle mouthpieces ST 120 02 ST 120 04 and ST 120 06 Their fixing is done with nuts of nozzle shape and colour of which is different for different types of nozzle mouthpieces By r...

Page 67: ...lants It is used on combination with pressure regulator Take a few moments to familiarize yourself with buttons displays and some component parts of AG TRONIK Figure 52 AG TRONIK DESCRIPTION PLUG FOR...

Page 68: ...ASE manual control 5 Key PRESSURE DECREASE manual control 6 Key PROGRAM 7 Key FUNCTION 8 Key BYPASS VALVE ON OFF 9 Key INDIVIDUAL SECTIONS ON OFF two colour LED diodes 10 Key MOVE COURSOR LEFT 11 Key...

Page 69: ...ator Speed sensor is connected to electric connection cabinet 4 pole connector fig 62 AG TRONIK is supplied through three pole connector on tractor electrical circuit with 12V voltage Information on c...

Page 70: ...are l ha Upon start up or when we don t spray value 0 is displayed 2 Current speed km h 3 Desired or set liter per hectare l ha 4 Daily counter of treated area ha 5 Current efficiency ha h 6 Daily cou...

Page 71: ...olour LEDs use keys to open and close individual sections Individual valve is on section open when red LED lights above the button If the green LED is on the switch is on but not all spraying conditio...

Page 72: ...the distribution valves closes bypass valve over the keys of the distribution valves lights up red LED diodes green LEDs turn off In so far as the AG TRONIK entered the correct constants for the speed...

Page 73: ...Check functioning of speed measuring during drive 11 6 2 Spraying Before taking off check minimum speed chapter 9 and adjust it if required Turn on section valves and move to starting point of sprayi...

Page 74: ...ks icon of individual chapter Use button to select between menus PROGRAMMING or ANALYSES Figure 56 ANALYSYS Icons have the following meaning or mark chapters Legend 1 Hectare consumption 2 Tank fillin...

Page 75: ...chapter which you are currently in Press confirmation button again to display an auxiliary window asking us if we want to change value If you do not want to change the value of hectare consumption pre...

Page 76: ...th confirmation button The display shows In the line VOLUME OF CHEMICAL IN TANK AG TRONIK offers the last set value and in case that you prepared the same quantity press key and value in the frame sta...

Page 77: ...type of GPS device move selection window to type press button and GPS device starts flashing Use button or to move in the drop down menu and select corresponding type Use confirmation button to confi...

Page 78: ...constant changes when the density of the fluid chemical changes or by substantial change of flow through the sensor Sensors are factory set to nominal flow and the value is entered on the flow sensor...

Page 79: ...distribution valves and bypass valve Note known flow functions only in manual protocol If the AUTO protocol is on entry in window is not possible X blinks next to the display Set pressure to value set...

Page 80: ...low nozzle Press key and the value start to blink Set new value with keys and Press key again and the display changes the value of common flow in our case the value is set to 45 001 and in the lower l...

Page 81: ...MING Erasing daily counters of spray consumption l surface area ha and path km Spraying follows When complete known capacity of chemical substance has been used e g 400 l and value 393 l is displayed...

Page 82: ...rent sub chapters NEW CONSTANT PARAMETERS r N and DISTANCE To enter window SPEED CONSTANT select icon and use confirmation button to confirm it The display shows Window offers three options new consta...

Page 83: ...beforehand Simply input parameters r and N and AG TRONIK will calculate the constant In speed constant menu select line PARAMETERS r N and press key to open the following window Display shows current...

Page 84: ...current value of imp km in our case 955 impulses 0 and actual travelled distance 0 km Press button and value 1000 starts flashing Start driving and impulse counting begins next to word IMPULSES When t...

Page 85: ...IK are turned off and are not functioning dead button If you want to change value of individual section move selection frame to line which you want to change and press button Value starts flashing Use...

Page 86: ...Slovene ENG English DE German CRO SRB Serbo Croatian H Hungarian CZ Czech BG Bulgarian RO Russian ITA Italian ESP Spanish PO Polish LIT Lithuanian RUS Russian Minimum spraying speed with bypass regula...

Page 87: ...greater than 8 l min Simulation enables simulation of spraying opening valves regulating pressure Flow measuring protocol AG TRONIK enables two ways of measuring flow namely with flow gauge pressure...

Page 88: ...ntered You can select correction factor from 0 9 to 2 If the nozzles are new and marked according to ISO system you can enter correction factor 1 This means that the nozzles function with flow given i...

Page 89: ...RK production of work analysis 4 ANALYSIS overview of work analysis 5 GENERAL data tansfer status service Move to desired icon left and up with button or right and down with button or Use confirmation...

Page 90: ...anges accordingly 11 8 3 Work Window WORK enables start continue pause end rename lot erase lot It is recommend to include analysis when you start work or during the preparation of the sprayer for spr...

Page 91: ...alysis XXXXXXXX In case of manual control MANUAL is displayed AUTOMATIC Used spraying control Time of work 9 01 38 Total time gross drive filling Travelled distance km 57 562km Total travelled kilomet...

Page 92: ...ing with analysis select and confirm X Window returns to previous window If you choose analysis select A window opens and AG TRONIK asks if you wish to continue existing work or begin new work New wor...

Page 93: ...dividual characters from the list below Navigate through alphabet with keys and confirm with key If you have made a mistake you can delete a character or series of characters with symbol Del Once you...

Page 94: ...indow you can return to previous window by pressing function button Chemical name input is done like lot name input or culture name input Four different chemical names can be input in the program Each...

Page 95: ...rameters you can only change them Continue work begins with the same window as for new work Select frame with mark X and confirm selection with confirmation button Window for nozzle selection is displ...

Page 96: ...under bottom line Insert memory card and repeat writing procedure If analysis is deactivated and you have accidentally wanted to turn off analysis ANALYSIS NOT STARTED is displayed briefly If you hav...

Page 97: ...a lot move selection frame to line DELETE Press button to delete selected name Press button to return to basic menu WORK 11 8 4 Analysis In window ANALYSIS display shows current data or spraying param...

Page 98: ...USER MANUAL rev 2016 12 AGS 2500 3000 EN HP page 88 Use button and to move around analysis list The display shows data in two lines...

Page 99: ...MICAL 1 CHEMICAL 2 CHEMICAL 3 CHEMICAL 4 START STOP XXXXXXXX AUTOMATIC Time of work Travelled distance km Spraying time Set consumption l ha Average consumption l ha Chemical consumption l Sprayed ha...

Page 100: ...tronik are reset to factory settings hectare dose speed constant flow constant working width of individual sections and total width of spraying equipment 11 9 Printouts 11 9 1 Inserting SD card AG TR...

Page 101: ...Notepad the file appears as following form BEGIN marks the start continue of specific ANALYSIS and END marks cancel end of ANALYSIS Each cancel makes a new start and end of specific ANALYSIS Printouts...

Page 102: ...ist does not show files select All files and they appear When transferring pay attention to transfer mode First window opens where you choose fixed width of field then continue to the next window In t...

Page 103: ...ace on the basis of main valve being open Bottom 8 pole connector is intended for connection of GPS device with which you can control the sprayer precisely to section Before purchasing GPS device cons...

Page 104: ...nt GPS device to record and map sprayed surface In this case GPS device is naturally very helpful as it graphically displays sprayed surface proposes driving direction accurately maps direction and po...

Page 105: ...s closed and that it is on a part of already sprayed surface Serial communication ensures mutual communication and exchange of data between devices speed open status of section valves open status of m...

Page 106: ...ration of regulation and distribution valve main valve was also canceled This function has taken the bypass valve The function of the bypass valve in this system is the opposite of the main valve When...

Page 107: ...the regulator is fitted with two manual diversion valves The set also includes speedometer and belonging speedometer holder In bypass version the regulation valve with filter has no particular designa...

Page 108: ...alve 4 Connection for pressure gauge or pressure switch The purpose of section valves is supply of chemicals to individual sections on spraying equipment The last valve is the bypass valve which funct...

Page 109: ...iations of flow constant from planned value the cause can be incorrect operation of flow sensor In this case thoroughly clean the sensor especially in the sensor turbine area Before cleaning make sure...

Page 110: ...uge with diameter of 100 mm class 1 6 double stage where first stage is in area 0 8 bar coloured green and second stage in area 8 20 bar coloured yellow or red Pressure gauge is filled with glycerine...

Page 111: ...electrical connection cabinet where processor part of AG TRONIK is also fitted On command cabinet of AG TRONIK are display buttons and circuit required for communication with electrical connection cab...

Page 112: ...freezing of windows open valves and buttons on valves to prevent freezing in dead inaccessible places of the regulator 4 It is obligatory to unscrew the pressure gauge and keep it in a warm place 12 5...

Page 113: ...AGS 2500 3000 EN HP USER MANUAL rev 2016 12 page 103 PARAMETER VALUE NOTE imp l d1 d2 d3 d4 d5 d6 d7 D Imp km l ha...

Page 114: ...r of streams water dams dykes or water fountains etc If there is still some insecticide inside the sprayer and if you had to stop working unexpectedly for some time it is recommended to clean the pump...

Page 115: ...utside of the sprayer regulator pump sieves selection valves nozzles etc When the cleaning is done make sure that there is no water left in the valves the filters the pump the nozzles etc Do not maint...

Page 116: ...new ones 13 2 7 Bolts IMPORTANT Check bolts pins and especially safety pins their tightness and their condition If necessary tighten or replace them The information on the necessary bolt tightness ca...

Page 117: ...USE CONTROL REPAIR No flow on nozzle when starting the pump and opening main valve on flow regulator Closed manual valve on suction side Clogged suction or pressure filter Air in suction line Damaged...

Page 118: ...7 Nm 49 Nm 69 Nm 83 Nm M 12 19 40 Nm 65 Nm 86 Nm 120 Nm 145 Nm M 12x1 5 16 76 Nm 90 Nm 125 Nm 150 Nm M 14 22 64 Nm 105 Nm 135 Nm 190 Nm 230 Nm M 16 24 98 Nm 155 Nm 210 Nm 295 Nm 355 Nm M16x1 5 24 190...

Page 119: ...tanks for cleaning and washing hands BM 150 Pump type PR 3ECFM 7EC 2 Regulator type 18m HP Equipment working width equipment type number of sections All other technical data for individual components...

Page 120: ...USER MANUAL rev 2016 12 AGS 2500 3000 EN HP page 110 14 3 Dimensions and weight...

Page 121: ...ernal diameter 25 mm or 1 and a suitable catching container gauge glass is recommended Simply attach the hose to the nozzle and measure flow quantity of individual nozzle with catching liquid in the c...

Page 122: ...ue measure it It is very important to have precise speed values when it comes calculating the quantity of the mixture Choose appropriate nozzle type and size according to the crop and required water c...

Page 123: ...meter above the crop For reasons of correct overlapping of the jets the nozzle adjustment is very important The nozzles must be offset for 5 10 according to the equipment 15 1 2 Whirl nozzles Recommen...

Page 124: ...you will be using Normally the water consumption per hectare ranges from 100 to 600 litres When using herbicides which are commonly sprayed on weedy crops bare of plants use smaller water quantities f...

Page 125: ...280 240 210 187 175 168 162 156 150 145 140 129 120 0 80 320 274 240 213 200 192 185 178 171 165 160 148 137 0 90 360 309 270 240 225 216 208 200 193 186 180 166 154 1 00 400 343 300 266 250 240 231...

Page 126: ...n your sprayer LECHLER RED nozzles have a flow rate of 1 26 l min at a pressure of 2 bar and a flow rate of 1 8 l min at a pressure of 4 bar 2 Find the consumption value of 400 l ha at a nozzle flow r...

Page 127: ...AGS 2500 3000 EN HP USER MANUAL rev 2016 12 page 117 16 COMBINATION MATRIX 16 1 Combination matrix AGS 2500 EN HP...

Page 128: ...USER MANUAL rev 2016 12 AGS 2500 3000 EN HP page 118 16 2 Combination matrix AGS 3000 EN HP...

Page 129: ...AGS 2500 3000 EN HP USER MANUAL rev 2016 12 page 119 17 NOTES...

Page 130: ...USER MANUAL rev 2016 12 AGS 2500 3000 EN HP page 120...

Page 131: ......

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Agromehanika AGS 2500 EN-HP, Instructions For Use Manual

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