Agria Bison 5900 Series Translation Of The Original Operating Instructions Download Page 68

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5 Maintenance and Repair

Hydrostatic Implement Carrier

agria 5900 Bison

Labels

Replace worn-out and missing signs for operating and safety instructions.

1 75750 clutch

2 104228 drives off

3 79442 PTO shaft

4 79427 warning icon set

5 69883 choke (petrol engine)

6 79426 warning icons for hot parts

7 75755 speed (petrol engine)

75754 speed/stop (diesel engine)

8 61487 0-1-Start

9 75736 drive lever

10 79440 steering

11 79443 brake

12 75757 Biohyd SE46

(provided that the hydraulic system is filled with bio hydraulic oil)

13 78929 bypass

Summary of Contents for Bison 5900 Series

Page 1: ...ydrostatic Implement Carrier agria 5900 Bison Diesel engine Yanmar Petrol engine Kohler 5900 142 152 441 Before commissioning please read the operating instructions and note the safety and warning inf...

Page 2: ...rrors in delivery Only use genuine Agria spare parts The technical data illustrations and dimensions provided in these operating instructions are non binding No claims may be derived from them We rese...

Page 3: ...level Hydraulic steering Manual steering PTO shaft Brake Parking brake Closed locked Open unlocked Turn anti clockwise Turn clockwise Visual inspection Attachment point for re covery lashing towing We...

Page 4: ...4 agria 5900 Bison Designation of parts Fig A Fig B...

Page 5: ...m 26 Wheel hub 27 Oil filter cartridge 28 Engine Fig B 1 T handle for handlebar sideways movement 2 Cam lever for brake 3 Safety lever stop pawl 4 Safety lever 5 Manual clutch lever 6 Stop pawl for ma...

Page 6: ...20 Noise and vibrational acceleration values 21 3 Devices and Operating Elements 22 Engine 22 Speed regulating lever 23 Safety circuit 24 Clutch 25 PTO shaft shifting 25 Gearbox 26 Pushing operation...

Page 7: ...sel engine electric starter version 48 Working 49 Working on slopes 51 Safety instructions for handling 52 5 Maintenance and Repair 53 Petrol engine 54 Diesel engine 57 Battery 61 Machine 63 Safety ci...

Page 8: ...ostatic Implement Carrier agria 5900 Bison Hydraulic diagram 86 Hydraulic hoses 86 Declaration of Conformity 87 Designation of parts Fig C 88 Petrol engine 88 Designation of parts Fig D 90 Diesel engi...

Page 9: ...o increased levels of danger which would rule out any manufacturer liability for resulting damage When using the machine on public roads and when being transported the national road traffic regulation...

Page 10: ...atch the operating speed to the condi tions Do not adjust the setting of the engine speed governor A high speed increases the risk of accidents Working area and danger zone The working area is the ent...

Page 11: ...in uphill direction Finishing work Never leave the machine unsupervised while the engine is running Switch the engine off before leaving the machine Then close the fuel tap s if present Take care not...

Page 12: ...at the protective devices are re installed and properly adjusted Only use genuine Agria spare parts Carry out a functional and safety test after completing the work Storage Never store the machine in...

Page 13: ...geing Replace them as necessary Always replace them after the specified intervals at the latest Only use genuine Agria hydraulic hoses Tyres and tyre pressure When you work on the wheels ensure that t...

Page 14: ...nnector Remove the ignition key if there is one Caution risk of fire Refuel only with the engine switched off and cooled down No naked flame The engine exhausts contain poisonous gas Keep your distanc...

Page 15: ...rier agria 5900 Bison 15 2 Technical Data Machine Machine dimensions a1 e1 wheel axle offset to the front mm a a1 b c e e1 h l 5 00 10 AS 550 663 760 270 270 167 ca 990 1350 20x8 00 10 21x11 00 8 5 00...

Page 16: ...teering Steering bar lockable with shutdown of the hydraulic system for hand bar steering Steering bar Height adjustment Side adjustment without tools Oil for gearbox and hydrostat Optionally Multigra...

Page 17: ...g 234 kg Yanmar electric starter 219 kg 246 kg Possible tyres 5990 611 23x8 50 12 field wide tyres 0190 112 5 00 10 field profile 3490 411 5 00 12 field profile 3490 511 20x 8 00 10 lawn profile 3490...

Page 18: ...2 Technical Data 18 Hydrostatic Implement Carrier agria 5900 Bison Wheel combinations track dimensions...

Page 19: ...rter Generator 12 V 18 A Battery 12 V 18 Ah Blade fuse 30 A Fuel Commercially available car petrol Octane rating see engine operating instructions Fuel consumption 312 g kWh Capacity of the fuel tank...

Page 20: ...nsumption 280 g kWh Capacity of the fuel tank Approximately 4 7 l Fuel filter Coarse filter screen in the filler neck Fine filter screen installed in the fuel tank outlet Air filter Dry filter cartrid...

Page 21: ...A 91 0 dB 95 8 dB without implement LpA 89 6 dB 94 3 dB Sound power level to 2000 14 EC Appendix III Part B Section 32 Lawn mower with Dual blade mower unit LWA 105 4 dB 106 0 dB Sickle chopper LWA 10...

Page 22: ...period do not use the engine at full power The rule of never using the engine at a higher speed than necessary for the work in hand applies even after the running in period High speeds are detrimental...

Page 23: ...eering bar to continuously adjust the engine speed between min IDLE and max FULL THROTTLE as required Version Diesel engine Use the speed regulating lever B 9 at the steer ing bar for continuous speed...

Page 24: ...circuit must be operated in two steps 1 Press the locking strap unlatch 2 Press the safety lever down With activated wheel drive tilling drive the wheels tilling tools start rotating imme diately Cons...

Page 25: ...clutch lever is released to position I This means that the engine drives the machine Ensure that the coupling is properly adjusted so that it does not slip during operation See page 67 Do not park the...

Page 26: ...spring notch Swing the drive lever forward to increase the driving speed continuously Swing the drive lever back downwards to reverse according ly Pushing operation Pushing the machine without engine...

Page 27: ...ar activates the hydraulic steering when the engine is running Steers only when the machine is moving not when it is stopped Hydraulic steering is faster as you increase the steering movement Disablin...

Page 28: ...er stops automatically both driving wheels are blocked To open the parking brake swing the eccentric lever back to the initial position the brake is released Never drive and brake at the same time Bef...

Page 29: ...left or right until the locking pin engages Loading strap The loading strap A 7 is provided to load the machine and to attach the retaining rope when you work on a slope Open the hood Check the loadi...

Page 30: ...n be mounted inward or outward wide narrow track so that the required wheel track can be obtained see track width table on page 18 Size Tyre pattern Utilization Part no 5 00 10 Field profile General m...

Page 31: ...a new machine and after each wheel change tighten the wheel bolts or wheel nuts after the first 2 operating hours with 100 Nm and always during maintenance work To avoid damage to the brake system ALW...

Page 32: ...eath the hood Gantry axle adjustment To improve the weight distribution when heavy implements are attached you can relocate the axle to the front To do this relocate the complete wheel motors 1 Instal...

Page 33: ...weight compensation to the implement Pull the parking brake B 2 Release the handle Hold the steering bar to pull the machine rearwards or to push it forward At least 20 mm clearance between driving wh...

Page 34: ...t be clean In a PTO driven unit Set the shift lever 4 at the implement to O Insert the machine with the arrestor pins 2 from below into the arrestor hooks 3 of the implement Fold both eyebolts 1 over...

Page 35: ...atically to operating position I Warning signal only Diesel with electric starter The warning signal sounds when the ignition key is turned to position I while the engine is stopped The signal stops a...

Page 36: ...on Fuse A fuse between voltage regulator and electric starter protects voltage regulator and generator against short circuit from the outside C 35 for petrol engine D 36 for diesel engine Open the fus...

Page 37: ...for transport reasons Fill the engine with engine oil before first commissioning but do not go beyond the maximum level Engine operating instructions Prior to startup check the gearbox oil level See...

Page 38: ...cooled down Never refuel near naked flames ignitable sparks or hot engine parts No smoking when refuelling Do not spill fuel Use a suitable filling device Do not fill the fuel tank until it overflows...

Page 39: ...the maximum level Engine operating instructions Prior to startup check the gearbox oil level See page 63 This engine can be operated with commercial diesel fuel See engine operating instructions Do n...

Page 40: ...cooled down Never refuel near naked flames ignitable sparks or hot engine parts No smoking when refuelling Do not spill fuel Use a suitable filling device Do not fill the fuel tank until it overflows...

Page 41: ...ust be switched off immediately and not restarted until this area is clear The user is responsible for third parties in the working area entire area to be worked on The hazard zone differs with the in...

Page 42: ...protection position Never start or allow the engine to run in enclosed rooms or rooms that are not venti lated It is essential to ensure for sufficient ventila tion and a quick extraction of the exha...

Page 43: ...urn it clockwise to position I even if you start the engine with cable pull starter 6 Start the engine from outside the hazard zone Continue turning the ignition key clockwise to START position As soo...

Page 44: ...ition O Close the fuel cock C 13 Secure the machine against unauthorized use and rolling away Remove the ignition key Use wheel chocks In a dangerous situation set the ignition key to O to switch off...

Page 45: ...osition 5 Actuating the decompression valve Pull the rope D 8 6 Start the engine from outside the hazard zone Hold the starter rope at the starter handle D 6 and pull it out vigorously and rapidly to...

Page 46: ...brake B 2 Allow the engine to run for 1 minute at increased idling speed to cool down This prevents the injection nozzle from carbonizing and maintains the operational reliability Move the speed regul...

Page 47: ...arning signal sounds 5 Start the engine from outside the hazard zone Continue turning the ignition key clockwise to START position As soon as the engine starts release the ignition key The key returns...

Page 48: ...is prevents the injection nozzle from carbonizing and maintains the operational reliability Set the speed regulating lever B 9 to STOP warning signal sounds Never use the decompression device to switc...

Page 49: ...the safety lever B 4 acceler ate at the same time Slowly press down the safety lever The exact O position of the drive lever B 10 can not always be reached the device may start moving immediately At t...

Page 50: ...he engine is running and are still hot di rectly after the engine is switched off Keep a sufficient distance from hot surfaces and keep children away from the running engine Never leave the machine un...

Page 51: ...rson must stand above the machine at a safe distance from the hazard zone Work across the slope along contour lines if possible If possible turn the machine in uphill direction Starting the engine on...

Page 52: ...the driving direction on the hill Never work on excessively steep slopes Be particularly careful when you turn the machine or pull it towards your self When hoeing or tilling difficult soil stony har...

Page 53: ...nical data For open lubricating points or nipple lubricating points we recommend bio lubricating oil or bio lubricating grease as specified in the operating instructions We recommend using bio anti co...

Page 54: ...y with the engine switched off and on level ground Clean the oil filler plug and its environment Unscrew the oil filler plug wipe the oil dip stick with a clean cloth and reinsert it do not screw it i...

Page 55: ...r disposal of the used oil Check the sealing rings Replace if nec essary Tighten the oil drain plug Oil filing volume and quality see Technical da ta If possible use a funnel or a similar fixture to f...

Page 56: ...eplace damaged exhaust parts Handle hot engine components with caution The silencer and other engine parts get very hot when the engine is running and are still hot di rectly after the engine is switc...

Page 57: ...engine oil For the first time after 50 operating hours then after every 200 operating hours or annually depending on which occurs first At heavy duty or high ambient temperature change the oil alread...

Page 58: ...filter cover 4 such that any dirt falls out of the cyclone prefilter 5 Carefully pull off the foam prefilter 3 Wash the foam prefilter in soapy water no not use petrol Squeeze out the foam prefilter a...

Page 59: ...ning from the fuel tank 2 Clean the fuel filter with diesel fuel Replace a damaged filter insert Insert the fuel filter in reverse sequence Check seal 5 and sealing ring 6 Replace if necessary Tighten...

Page 60: ...ant debris Remove the fan housing after every 100 operating hours or at least yearly ideally before the season Clean the cooling fins on cylinder and cylinder head and the deflector plates and the fan...

Page 61: ...hours agria Service Battery Observe the instructions of the bat tery manufacturer Charging Only use suitable DC chargers For recharging use a charger with a constant charging voltage of 14 4 V Ensure...

Page 62: ...t teries Caution when handling battery acid caustic Only use specified fuses Using incorrectly dimensioned fuses destroys the electrical system Risk of fire Putting the battery out of service Charge b...

Page 63: ...he gearbox oil after the first 50 operating hours and then after every 200 operat ing hours Tilt the machine forward on the connecting flange Unscrew the oil filter 5 and replace it Mois ten the seali...

Page 64: ...shop Brake Check smooth operation and efficiency of brake pads and brake actuation after every 200 operating hours or at least yearly agria Service Wheel motors Check for straightline driving at steer...

Page 65: ...0 operating hours check function and firm seating of the ultra bush ings in the steering tower vibration damped steering bar bearing agria Service Steering bar centre screw After every 200 operating h...

Page 66: ...Nm Check the tyre pressure of the wheels fre quently For smooth driving ensure that the tyre pressure in both wheels is the same Never exceed the maximum tyre pressure The max tyre pressure is shown...

Page 67: ...on manual safety lever and manual clutch lever readjust if necessary or re place agria Service Engine stop circuit Diesel engine Check the function of the engine stop circuit before each startup and...

Page 68: ...tch 2 104228 drives off 3 79442 PTO shaft 4 79427 warning icon set 5 69883 choke petrol engine 6 79426 warning icons for hot parts 7 75755 speed petrol engine 75754 speed stop diesel engine 8 61487 0...

Page 69: ...ghly with water immediately after each use Do not expose electric cables and components to direct water jets Then lubricate all sliding parts with bio lubricating oil or grease with bio lubricating gr...

Page 70: ...y and add a fuel stabilizer Agria no 799 09 to the fuel Observe the operation instructions Let the engine run for approximately 10 minutes Change engine oil Fill a teaspoon approximately 0 03 l of eng...

Page 71: ...he ground A flat pneumatic tyre is unserviceable within a very short time when it is under load on the ground 5 Shelter the machine To avoid heavy corrosion Protect against weather influence Do not st...

Page 72: ...ing plug connector not connected Connect sparking plug connector Fuel cock closed Open the fuel cock 43 89 Choke not actuated Actuate choke only for cold start 43 Ignition key at O Switch ignition key...

Page 73: ...l Ventilation in fuel tank cap obstructed Replace fuel tank cap Water or dirt in fuel system Drain fuel and fill with clean fresh fuel Air filter contaminated Clean or replace air filter BM Incorrect...

Page 74: ...ce Petrol engine has insufficient power Cylinder head loose or gasket damaged Tighten cylinder head replace gasket agria Service Insufficient compression Have engine checked agria Service Air filter c...

Page 75: ...e gets too hot Insufficient engine oil Top up engine oil immediately 57 Cooling air system restricted Clean fan grille Clean interior cooling fins agria Service 60 Engine misses at high speed Injectio...

Page 76: ...signal does not sound when the motor is stopped Ignition is not switched on Switch ignition key to I position 35 Beeper defective Replace beeper agria Service Fuse defective Replace the fuse 36 Harnes...

Page 77: ...just clutch 67 Clutch slips Manual clutch lever incorrectly adjusted Adjust clutch 67 Clutch lining worn out Replace clutch disc agria Service No forward movement Clutch not engaged Engage with manual...

Page 78: ...and rolling away Wear protective gloves After decommissioning the remaining fuel and oil must be drained and dis posed of in a correct and environmental ly compatible manner The machine consists of v...

Page 79: ...ine Kohler 14 HP 424 001 Air filter element 424 002 Foam prefilter 424 000 Spark plug Kohler 2513219 760 12 Blade fuse 30 A Diesel engine Yanmar L100 415 060 Air filter element 415 010 Fuel filter 415...

Page 80: ...grille K K 55 60 Clean exhaust environ ment K K 56 56 Check engine oil level top up if necessary 1 K K 54 57 Check bolts and nuts K K 69 69 Tighten wheel bolts or wheel nuts K K 66 66 First engine oi...

Page 81: ...ectrode gap K BM Lubricate steering valve sliding surfaces 6 K K 65 65 Replace sparking plug K BM Grease steering bar lock ing rolls 7 K K K 64 64 Replace air filter insert earlier if necessary K K BM...

Page 82: ...oses W BM 60 Replace hydraulic hoses W 6 64 86 64 86 A before each start up B after each cleaning especially with a high pressure cleaner BM See separate operating instructions for engine F maintenanc...

Page 83: ...gria 5900 Bison 83 Electric diagram of petrol engine 1 Alternator 2 Stator 3 Ignition module 4 Spark plug 5 Oil level float switch 6 Oil level control module 7 Starting switch 8 Starter motor 9 Relay...

Page 84: ...diesel engine ye gn gn wt rd yellow green green white red bk bk rd wt black black red white 6 Generator 12 V 18 A 11 Battery 7 Regulator 12 V 12 Electric starter 12 V 0 8 kW 8 Fuse 20 A 14 Beeper 9 S...

Page 85: ...Hydrostatic Implement Carrier agria 5900 Bison 85 Lubrication plan J at least yearly B after each cleaning in particularly with a high pressure cleaner...

Page 86: ...e right B Hydraulic hoses left right Connection hydraulic hose Item 1 774 25 Item 4 774 26 Connection hydraulic hose Item 2 768 43 Item 3 768 44 Check for leaks damage and ageing after 200 operating h...

Page 87: ...Hydrostatic Implement Carrier agria 5900 Bison 87 Declaration of Conformity...

Page 88: ...Oil dipstick oil filler neck 3 Oil drain plug 4 Engine no 5 Cable pull starter fan grille 6 Starter handle 11 Fuel tank cap 12 Fuel tank 13 Fuel cock 16 Engine type designation 18 Exhaust 19 Air filt...

Page 89: ...agria 5900 Bison 89 Fig C Petrol engine...

Page 90: ...y separator 6 Starter handle 7 Fan grille 8 Decompression cable 9 Exhaust 10 Electric starter only electric starter version 11 Engine oil filling hole oil dipstick 12 Engine oil drain plug 13 Engine o...

Page 91: ...agria 5900 Bison 91 Fig D Diesel engine...

Page 92: ...Agria Werke GmbH Bittelbronner Stra e 42 D 74219 M ckm hl Tel 49 6298 39 0 Fax 49 6298 39 111 E Mail info agria de Internet www agria de Your local agria specialist dealer...

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Agria Bison 5900 Series, Translation Of The Original Operating Instructions

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Summary of Contents for Bison 5900 Series

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