Agria 3600 Operating Instructions Manual Download | Manualshive

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Two-wheel tractor agria 3600

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5. Maintenance

General Maintenance

Œ

Watch out for fuel and oil leakage every

time You take up operation, repair if necessary.

•

Regularly check bolts and nuts for tight fit,

retighten, if necessary.

Ž

At least once a year and after cleaning:

Lubricate all gliding and moving parts with Bio-
lubricating grease or Bio-lubricating oil (e.g.
speed hand lever, handle bearing etc.).

Cleaning

Engine

Clean engine only with a cloth. Avoid spraying
with water jets, as water might penetrate into
ignition and fuel system and cause malfunc-
tions.

Machine

After each cleaning (spraying with water, es-
pecially with air-compressed water jets) lubri-
cate all lubrication points, oil and let two-wheel
tractor run for a short time to press water out.

Apply grease generously to leave a grease ring
around bearings to prevent water, plant sap,
and dirt from penetrating.

Graphic Symbols

Worn and missing stickers with operating and
safety instructions must be replaced.

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I

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Summary of Contents for 3600

Page 1: ...ommissioning the machine read operating instructions and observe warnings and safety instructions Operating Instructions No 998 422GB 11 12 Two Wheel Tractor 3600 Operating Instructions Translation of the original operating instructions ...

Page 2: ...them We reserve the right for improvements without changing these instructions This delivery comprises l Operating instructions machine l Operating instructions engine l Two wheel tractor Basic machine Steering handle l Tool kit Symbols è Serviceç contact your Agria workshop Warning Danger Caution Important information Fuel Engine Start Engine Stop Engine oil Engine oil level Speed control Air fil...

Page 3: ...Two wheel tractor agria 3600 3 A B Version 2F2R rigid hexagonal wheel shaft C Version 3F2R differential steering brake Designation of Parts 6 1 7 13 9 5 4 3 6 1 2 3 8 4 7 13 9 5 11 12 10 ...

Page 4: ...ion oil drain plug Figure B and C 1 Safety shifting lever 2 Hand lever for differential lock 3 Locking lever for steering handle height adjustment 4 Speed control lever 5 Engine shut off switch 6 Hand lever for engine clutch 7 PTO speed shifter for rear attachment gear shifter for front attachment 8 Fast speed shifter 9 Gear shifter for rear attachment PTO speed shifter for front attachment 10 Paw...

Page 5: ... and Wheel Weights 30 Coupling and Decoupling Implements 31 4 Commissioning and Operation Commissioning the Machine 35 Starting the Engine 37 Switching off the Engine 38 Operations 39 Danger Zone 40 Driving with Mounted Trailer 41 Safety References Handling 42 5 Maintenance Engine 43 45 Air Filter 44 Machine 46 47 Gearbox 46 Drive Wheels 46 Instant adapter device 47 Steering Handle 47 Brake 47 Clu...

Page 6: ...slight resistance then loosen set screw a quarter turn and lock with hexagonal nut Place Bowden cables hoeing tilling attachment on the left side in travel direction of steering handle and as depicted on pages 7 and 8 l Steering handle must swivel easily Assemble shifters For this pur pose insert shifters for PTO and gear shifters into joints of shift le vers on gearbox and secure with W clips Ass...

Page 7: ...ers Slide wheels onto hexagonal wheel shaft in such a way that the arrow tread profile points in travel direction Insert linch pin in holes of wheel hub and shaft Then turn spring band around the axle 4 00 10 Screw wheel adapter flanges onto drive wheels Mount drive wheels onto wheel flanges using wheel screws and washers Slide wheels onto hexagonal wheel shaft in such a way that the arrow tread p...

Page 8: ...eel 4 00 8 Wheel weights 4 00 10 Screw wheel adapter flanges onto drive wheels Then mount drive wheels onto wheel flanges using wheel screws and washers in such a way that the arrow tread profile points in travel direction l Assembly of fast speed shifter Push shifter upwards through shifter guide ring I screw on ball handle II stick shifter onto gearbox shift lever III and secure with spring band...

Page 9: ...ance with manufacturer s instructions on opera tion maintenance and repair Any unauthorized changes to the two wheel tractor render manufacturer liabil ity null and void 1 Safety Instructions General Instructions on Safety and Accident Prevention Basic Rule The standard accident prevention regu lations must be adhered to as well as all other generally accepted rules gov erning operational safety o...

Page 10: ... and remove them in time For operation in enclosed areas ensure that a safety distance is kept to enclo sures to prevent damage to tools Operation and Safety Devices Before you start the engine Become familiar with the devices and operating elements and their functions Above all learn how to turn the engine off quickly and safely in an emergency Ensure that all protective devices are mounted and p...

Page 11: ...se fuel taps Secure two wheel tractor against unau thorized use If tractor is equipped with ignition key remove the key For all other versions remove spark plug connector Implements Only mount implements with the engine and PTO switched off Always use appropriate tools and wear gloves when changing implements and parts thereof For mounting and removing implements bring support leg into proper posi...

Page 12: ...ling the drawbar make sure manoeuvrability at coupling point is suf ficient Do not exceed gross axle weight rating towing capacity and gross weights Before driving check brake function and rear lighting for proper operation Regularly check brake systems closely Have adjustments and repairs on the brake system carried out by a profes sional workshop or an authorized brake service station only When ...

Page 13: ...y Instructions Storage It is not allowed to store the two wheel tractor in rooms with open heating Never park the two wheel tractor in closed rooms with fuel left in tank Fuel vapours are hazardous Engine Fuel and Oil Never let the engine run in closed rooms Extreme danger of intoxication For the same reason also replace damaged exhaust parts immediately Caution with hot engine parts The exhaust a...

Page 14: ...ng hot oil dan ger of burns Make sure oil used is of specified qual ity Storage is in approved cans only Dispose of oil greases and filters seperately and properly Tyres and Tyre Air Pressure When working on tyres make sure two wheel tractor is parked properly and se cured against rolling off Any repairs are to be carried out by trained mechanics only and with the appropriate tools Regularly check...

Page 15: ...t work without protective covers mounted Before starting the engine bring covers in proper position With engine running keep at a safe dis tance from cutting knife 1 Safety Instructions Do not touch moving machinery parts Wait until they have come to a complete stop With engine running keep at a safe dis tance from tractor Signs When working with the ma chine wear individual protec tive ear plugs ...

Page 16: ...575 575 F 595 595 F1 755 755 Tyres 4 00 8 field tyre or 4 00 10 field tyre Tyre air pressure 1 2 bar Track width version 2F2R mm 4 00 8 352 632 4 00 10 380 610 To adjust track width slide wheel hub on hexagonal wheel shaft accordingly and mount drive wheels on their inner or outer side as required A S i A S i A S i A S i A S i A S i 495 392 290 395 292 190 550 440 330 520 410 300 490 380 270 440 3...

Page 17: ...coupling Ø 47 mm Steering handle height and side adjustable without tools swivels 180 for front attachment Vibration acceleration values on handlebar ahw 2 5 m s2 in accordance with ISO 5349 at 85 of rated engine speed with tool at work Weights Curb Weight with drive wheels Version 2F2R 61 5 kg Version 3F2R 69 5 kg Permissible total weight 150 kg Permissible tongue load on coupling point 55 kg Tra...

Page 18: ...l tank capacity approx 3 6 l Fuel Commercial petrol octane number min 90 RON refer to fuel recommendations Air filter Dry filter element with foamed preliminary filter Carburetor Horizontal throttle float carburetor Mix Control Screw Base setting approx 1 3 8 revs open Main jet 105 Idle jet 50 Rated speed 3600 rpm Top no load speed 3800 rpm Idling speed 1200 rpm Engine oil Filling quantity approx ...

Page 19: ...com mercial petrol refer to fuel recommendations p51 Ignition System The engine is equipped with a contactless igni tion system We recommend to have necessary check ups done by an expert only During the first 20 operating hours break in period do not use engine to maximum power Even after break in period never use engine at higher speed than necessary for the work in hand I High engine speed is ha...

Page 20: ... is not oper ated the clutch is disengaged but the engine continues to run Operating position for operation press the safety lever A 24 down actuating the connection between the engine and the gearbox l The safety circuit must be operated in two steps 1 Press the locking catch unlatching 2 Push safety lever downwards If the drive to the wheels and the cultivator is switched on the wheels and the c...

Page 21: ...nd clutch lever is pulled up to the setting O the clutch is decoupled i e the engine stops driv ing the two wheel tractor l When the hand clutch lever is released up to the setting I the clutch is engaged i e the engine drives the two wheel tractor l Watch for the correct clutch play to avoid clutch slip ping away during operation see page 48 3 B 6 C 6 I O ...

Page 22: ... via gear shifter B 9 There is neutral position between the various gears There are neutral positions between the various gears The position of the shift lever on the shift gate indicates the gear engaged 3 Devices and Operating Elements 3 32 B 9 I Only change gears when engine is halted decoupled With the steering handle swivelled 180 for front attachments the shifters for gears and PTO change si...

Page 23: ... shifter and block gear change The position of the shift lever on the shift gate indi cates the gear engaged 3 Devices and Operating Elements 3 32 C 9 C 8 C 9 IOnly change gears when engine is halted decoupled With the steering handle swivelled 180 for front attachments the shifters for gears and PTO change sides Fast Speed For version 3F2R For transport drives the 3rd speed fast speed can be enga...

Page 24: ...e machine towards the slope Park brake for version 3V2R The steering brake levers C 11 and C 12 are fitted with pawls which can be engaged when the levers are pulled in The levers can be locked in the position with the pawl park brake Trailer It is not allowed to operate the two wheel trac tor with trailer on public roads W When driving with trailer mounted do not activate the single brakes The ha...

Page 25: ...g the throttle Disengaging differential lock l move hand lever for differential lock backward PTO The gear independent PTO A 12 is integrated into the coupling flange PTO is turned on off via the PTO shifter B 7 and C 7 Only change PTO speed when the machine is decoupled I When steering handle is swivelled 180 PTO shifter and gear shifter change sides and gear change is vice versa 3 Devices and Op...

Page 26: ...fixing points on the towing hitch and on the counterweight Steering Handle Steering Handle Height Adjustment l Press down locking lever B 3 and C 3 until notches are free l Adjust handlebar to desired height l Release locking lever and fit handlebar into proper notch so that locking lever swivels back into its original position Steering Handle Side Adjustment You can swivel the steering handle fro...

Page 27: ...rward and lock into ap propriate notch on steering handle Reconnect both shifters with outer shift levers and secure with W clips Note Make sure Bowden cables are not twisted when you swivel the steering handle Note The gear shifter is now located on the left side and the PTO shifter on the right side of the handlebar Also PTO shifting and single wheel braking is vice versa Steering handle side ad...

Page 28: ...propriate drive wheels 8 onto wheel flanges For fastening the wheel on the shaft there are two holes on each end of the wheel shaft and 3 holes for linch pin on the wheel flange To mount the wheel at the required track width slide it on the wheel shaft to the ap propriate position W Fit spring band of linch pin backwards in travel direction turn it around the axle and lock into place For variable ...

Page 29: ...gly mount drive wheels onto wheel flanges or drive wheels onto wheel adapter flanges flanges or wheels turned inward or outward and mounted on their inner or outer sides onto wheel adapter flanges For full tractive power mount wheels with pointed parts of lugs showing in driving direction wheels seen from above This applies also when steer ing handle is swivelled 180 for front at tachments Wheel F...

Page 30: ...eight Attach these in pairs and diagonally to the wheel flange 1 from the inside lAttach 2 wheel screws 4 diagonally into the free threaded holes on the wheel flange Attach them from the inside l Use 2 long headed screws 7 and washers 6 to screw wheel weights 5 diagonally onto hexagonal screws 2 fitted from within Tighten wheel screws and weight fastening nuts at a torque of 50 Nm Version 3F2R whe...

Page 31: ... and grease if nec essary ŒSet gearshift to 0 For PTO driven attachments set PTO shifter B 7 and C 7 on two wheel tractor to position 0 ŽFor mounting hoeing and tilling at tachment Push reversing lock bolt out Press locking lever down and hold Insert attachment up to stop shoul der and release locking lever The bolt now locks into place automati cally If not twist attachment slightly to the left o...

Page 32: ... handlebar Changing PTO speed is now vice versa For version 3F2R single wheel braking is now laterally reversed I Each time the steering handle is swivelled 180 for front attachment the wheels should also change sides for the tread profile to match the new travel direction For this purpose remove wheels and mount right wheel on left side and left wheel on right side Swivel steering handle back to ...

Page 33: ...Two wheel tractor agria 3600 33 3 Devices and Operating Elements 3 R S Version 3V2R Version 2V2R ...

Page 34: ...or PTO driven attachments set PTO shifter on two wheel tractor to po sition 0 ŽPress locking lever 1 down and hold Insert attachment up to stop shoul der and release locking lever 1 Now the bolt locks into place automati cally If not twist attachment slightly to the left or right Decoupling attachments ŒPress locking lever 1 down and hold Decouple attachment l Fit protective cap onto attachment co...

Page 35: ...y sheet metal cans or fuel cans not suited for petrol are not permitted For the first commissioning or after longer periods of no operation fill fuel ank to maximum to avoid starting problems Be careful when dealing with fuel Fuel is easily inflammable and explosive in certain conditions l Do not refill in closed rooms l Before each fuel fill shut off the engine and wait until it has cooled off l ...

Page 36: ...of the travelling drive A 5 W Only take power mower into operation with all protective evices mounted and positioned to provide protection Do not leave the engine running in closed areas in which hazardous car bon dioxide can gather Do not touch the hot engine dan ger of burns Do not touch or remove the ignition line and spark plug connector while the engine is running 4 Commissioning and Operatio...

Page 37: ...ay Set drive gearshift and PTO gearshift to O Set engine shut off switch B 5 or C 5 to I Set speed control lever B 4 or C 4 to approx 1 3 throttle Pull the starter rope on the handle E 4 until the starter clutch engages Then pull hard and fast to pull the rope all the way out After the start let the rope glide back Do not let it snap back As soon as the engine has warmed up move the CHOKE back to ...

Page 38: ...ainst unau thorized use disconnect spark plug connector I Note The safety lever B 1 and C 1 also serves as emergency off switch If necessary release lever to turn engine off I For longer periods of no opera tion do not switch off engine with engine off switch but close fuel tap and let engine run until it slowly comes to a com plete stop due to lack of petrol This en sures the carburetor to be emp...

Page 39: ...s and safety shoes Ž Press the safety lever downwards Pull the clutch lever Engage proper gear 1 or 2 Switch on the P T O drive Slowly release the clutch while pressing the throttle For direction change from forward to reverse proceed as follows ŒSet speed control lever to idle position Pull hand clutch lever and hold ŽSet shifter to R1 oder R2 Slowly release the clutch while pressing the throttle...

Page 40: ... animal is staying within this area the machine must be shut down without delay and must not be operated again before the area is free again The user is liable to third parties within the working range Mowing on slopes W To prevent the machine from sliding on slopes make sure it is secured by another person using a bar or a cord This person must be located at a higher posi tion than the vehicle an...

Page 41: ...ust be shut off and the spark plug connector disconnected for safety reasons Driving with Mounted Trailer When driving the two wheel tractor on public roads whether with or without trailer adhere to national traffic rules e g regarding reflec tors It is not allowed to operate the two wheel trac tor with trailer on public roads W When driving with trailer mounted do not activate the single brakes H...

Page 42: ...l it to itself l l l l l When hoeing and tilling on difficult ground stony hard etc the machine may give sudden jerking movements in an upward and forward direction and therefore extra care should be taken under these conditions l l l l l Do not change the basic adjustment of the engine or overspeed the engine l l l l l Start the engine carefully according to the instructions of the manufacturer a...

Page 43: ...l plug clean dipstick with a clean cloth and dip back into oil tank und do not screw in take out dipstick and read oil level l In case oil level is below lower mark min refill engine oil refer to Specifi cations until oil level reaches rim of oil filler neck max Changing Engine Oil The first oil change is after 25 oper ating hours Following oil changes are after every 50 operating hours Change oil...

Page 44: ...er Wash the foamed preliminary filter in warm lye do not use pet rol Sqeeze the foamed preliminary filter like a sponge and dry it Remove the filter element Tap the the filter element against a smooth surface Do not clean the foamed pre liminary filter and the filter element using compressed air and do not soak it in oil Reinstall the filter element and the foamed preliminary filter Reposition the...

Page 45: ... deposits Otherwise danger of fire results Check each time before you take up operation Re place any damaged silencers Caution with hot engine parts The exhaust and other engine parts become very hot if the engine runs and immediately after turning off Hold for sufficient distance from hot surfaces and keep children away from the running engine Governor For proper function of the engine speed gove...

Page 46: ...ours while the engine is still warm Œ Clean the oil filler plug A 15 and the drain plug A 19 as well as the surrounding parts Change oil collect the old oil in a proper con tainer and dispose of properly I Check and exchange o rings if necessary Tighten the drain plug For filling quantity and oil quality refer to Speci fications Drive wheels l When commissioning the machine and each time you chang...

Page 47: ...ear or after after each cleaning with air compressed water jets lubricate the lubricating nip ple 1 with Bio lubricating grease Apply grease generously to leave a grease neck around bearings to prevent water and dirt from pen etrating Brake Always after 200 operating hours or at least once per year check brake jaws and brake operating system for unhindered movement and efficiency Resetting is made...

Page 48: ...er B 1 the main and PTO drives must come to a halt independently disengag ing and the locking strap must engage l When the clutch hand lever B 1 is pressed up to the handle the clutch must correctly engage the clutch may not slip If necessary check bowden cable and re adjust at the Bowden cable set screw l Loosen counter nut l Adjust the adjusting screw accordingly l Re tighten the counter nut aga...

Page 49: ...earing etc Cleaning Engine Clean engine only with a cloth Avoid spraying with water jets as water might penetrate into ignition and fuel system and cause malfunc tions Machine After each cleaning spraying with water es pecially with air compressed water jets lubri cate all lubrication points oil and let two wheel tractor run for a short time to press water out Apply grease generously to leave a gr...

Page 50: ...k the engine l Reinstall the spark plug and set the valves on compres sion using the recoil starter Pull the starter rope until you feel resistance the valves are closed l Crank the engine slowly at 2 3 week intervals spark plug connector is removed and set the valves on compression again d Drive wheels Support drive wheels in such a way that tyres have no ground contact Pneumatic tyres are quickl...

Page 51: ...uns perfectly using commercially avail able lead free Normal and Super petrol also E10 as well as Super plus Do not add oil to petrol If for environmental rea sons you use unleaded petrol make sure the fuel is drained completely when shutting down the engine for more than 30 days This is to prevent resin residue from depos iting in the caburetor fuel filter and tank Or add a fuel stabilizer For fu...

Page 52: ... Terra SBottle 1 l Wear Parts 749 00 Air filter set paper element and preliminary filter 671 87 Spark plug Bosch WR7 AC 009 05 Sealing washer 14 x 20 x 1 5 engine oil drain plug 684 16 Sealing washer engine oil dip stick 009 25 Sealing washer 14 x 18 x 1 5 drain plug of gearbox housing 1 009 16 Sealing washer 16 x 22 x 1 5 drain plug of gearbox housing 1 692 56 Plastic cap for attachment pin Ø 47 ...

Page 53: ...Two wheel tractor agria 3600 53 ...

Page 54: ... and suction line Misfirings in Engine running in CHOKE range Set CHOKE lever to petrol engine operating position 37 Ignition cable not fixed Fix spark plug connector on the spark plug Fix ignition cable retaining device Clogged fuel line or poor fuel Clean fuel line fill fresh fuel Vent opening in fuel tank cap clogged Exchange fuel tank cap Water or dirt in fuel system Drain fuel and fill fresh ...

Page 55: ...er clogged Clean air filter 44 output too low Loose cylinder head or Tighten cylinder head BM damaged sealing exchange sealing poor compression Have engine checked Clutch does Hand clutch lever misadjusted Adjust clutch free play 48 not decouple Clutch slips Hand clutch lever misadjusted Adjust clutch free play 48 Safety circuit misadjusted Adjust safety circuit 48 Worn out clutch Exchange clutch ...

Page 56: ...a year and after every cleaning with air compressed water jets J Once a year 7 6 6 6 6 6 B J 1 2 4 6 6 6 6 6 6 A 8 h 6 6 6 6 6 25 h 50 h 6 6 6 6 6 50 h 300 h 6 6 6 6 6 50 h 5 3 6 6 6 6 6A 50 h 6 6 6 6 6 B J 1 Engine flywheel 2 Ignition coil unit 3 Spark plug 4 Engine shut off switch sw black Electric Diagram Lubrication Chart ...

Page 57: ...essary 1 K K 43 Check transmission oil level 3 K K 46 Re tighten wheel bolts and nuts K 46 Check bolts and nuts K 48 First engine oil change subsequent oil changes 2 2 W W 43 Clean air filter foamed preliminary filter W W 44 Replace air filter paper element earlier if required W W 44 Grease the attachment connector 5 K K 46 Change transmission oil subsequent changes 4 4 W W 46 Clean spark plug adj...

Page 58: ...or 3 Air filter 4 Choke lever 5 Protected exhaust Figure E 1 Fuel tank 2 Fuel tank cap 4 Starter handle 5 Recoil starter 6 Cooling air screen 7 Engine protection base 8 Engine type designation and no 9 Engine oil drain plug 10 Engine oil filler plug with dipstick 11 Fuel tap 13 Spark plug spark plug connector ...

Page 59: ...Two wheel tractor agria 3600 59 Conformity Declaration ...

Page 60: ...Agria Werke GmbH Bittelbronner Straße 42 D 74219 Möckmühl Tel 49 0 6298 39 0 Fax 49 0 6298 39 111 e mail info agria de Internet www agria de Your local agria specialist dealer ...

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