AGREX XDI 1500 User And Maintenance Manual Download Page 70

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TWIN DISC CENTRIFUGAL SPREADER - XDI 1500/2000/3000

Cod. MNenXDI152030CER00 Rev. 00/11.2014 © Agrex S.p.A.

5-12

05 - HANDLING

AND INST

ALLA

TION

5.2.3.1. CONNECTING AND DISCONNECTING THE HYDRAULIC HOSES

For all operations, use the

PPE

(Personal Protective Equipmen) described below:

Protective gloves

Safety shoes

Work overalls

Protective glasses

DANGER!
Danger of malfunctions in the event of incorrect connection of the hydraulic hoses!

Make sure that the hydraulic hoses are connected correctly.

CAUTION! Danger of infections.
Do not attempt to close any leaks from the hydraulic hoses using the hands or ﬁngers. High
pressure ﬂuid (hydraulic oil) may penetrate into the body through the skin and cause serious
injuries.

IN THE EVENT OF INJURIES FROM HYDRAULIC OIL, SEEK MEDICAL ADVICE IMMEDIATELY.

Use suitable equipment to ﬁnd leaks, considering the high danger of serious infections.

s¬

Before working on the hydraulic system:

s¬

rest the machine on the ground

s¬

discharge the pressure from the hydraulic system

s¬

turn off the tractor engine

s¬

activate the parking brake

s¬

remove the ignition key

s¬

Before connecting or disconnecting the hydraulic hoses:

s¬

make sure that the hydraulic system on the tractor and the machine is depressurised.

s¬

clean the hydraulic connectors

s¬

CONNECTING THE HYDRAULIC HOSES

s¬

Connect the hydraulic hoses to the hydraulic valves on the tractor.

s¬

Do not exceed the maximum admissible operating pressure of 200 bars.

s¬

The hydraulic system operates at high pressure.

s¬

DISCONNECTING THE HYDRAULIC HOSES

s¬

Release the connector from the hydraulic coupling.

s¬

Protect the hydraulic ﬁttings with dust caps

s¬

Return the hydraulic connector to the connector holder on the machine.

Summary of Contents for XDI 1500

Page 1: ...efore using the machine Translation of the original instructions AGREX S p A Via Balla 55 57 Loc Tagg di Sotto 35010 Villafranca Padovana PD Tel 39 049 50 00 000 Fax 39 049 90 75 524 e mail info agrex...

Page 2: ...ex S p A 0 2 01 INTRODUCTION COPYRIGHT 2014 Agrex S p A Reproduction prohibited All rights reserved No part of this manual may be reproduced in any form by photocopy micro lm or any other means withou...

Page 3: ...idered improper use and will void the warranty In such cases the manufacturer declines all liability attributing to the user all obligations due to damage or injuries to itself or third parties member...

Page 4: ...clear due to the user s level of knowledge or poor familiarity with the language used must never be adopted as these represent improper use of the product Never use non original spare parts nor repair...

Page 5: ...N 3 1 3 1 SAFETY 3 3 3 2 PERSONAL PROTECTIVE EQUIPMENT 3 4 3 3 AIRBORNE NOISE LEVEL 3 5 3 4 VIBRATIONS 3 5 3 5 RESIDUAL RISKS 3 6 3 5 1 CHEMICAL RISK 3 6 3 5 2 FIRE AND EXPLOSION RISK 3 6 3 6 ENVIRONM...

Page 6: ...5 6 2 1 ADJUSTING SPREAD QUANTITY FOR MACHINES WITHOUT ON BOARD COMPUTER 5 43 5 6 2 2 ADJUSTING SPREAD QUANTITY FOR MACHINES WITH ON BOARD COMPUTER OPTIONAL 5 44 5 6 2 3 SETTING THE FLOW RATE 5 46 5...

Page 7: ...MENDED MAINTENANCE STRATEGY AND AUTHORISED OPERATORS 7 4 7 1 1 CLEANING AND WASHING 7 4 7 1 2 VISUAL INSPECTION OF MAINTENANCE CONDITIONS AND RELIABILITY 7 6 7 2 MAINTENANCE 7 8 7 2 1 ROUTINE MAINTENA...

Page 8: ...TWIN DISC CENTRIFUGAL SPREADER XDI 1500 2000 3000 P N MNenXDI152030CE Rev 00 11 2014 Agrex S p A 0 8 01 INTRODUCTION...

Page 9: ...SECTION 1 IDENTIFICATION DATA...

Page 10: ...TWIN DISC CENTRIFUGAL SPREADER XDI 1500 2000 3000 P N MNenXDI152030CE Rev 00 11 2014 Agrex S p A 1 2 01 IDENTIFICATION DATA...

Page 11: ...N DATA MANUFACTURER AGREX S p A ADDRESS Of ce and Production Facilities Via Balla 55 57 Loc Tagg di Sotto 35010 Villafranca Padovana PD Tel 39 049 50 00 000 Fax 39 049 90 75 524 e mail info agrex com...

Page 12: ...C B F G H I A A D E B Power consumption kW C Maximum load in the hopper kg D data not present E data not present F Empty weight kg G Type of machine Model H Identi cation number Serial number I Year o...

Page 13: ...ex S p A 1 5 01 IDENTIFICATION DATA 1 4 DECLARATION OF CONFORMITY The EC Declaration of Conformity is a document issued by the manufacturer for machines sold in Europe The original document enclosed w...

Page 14: ...TWIN DISC CENTRIFUGAL SPREADER XDI 1500 2000 3000 P N MNenXDI152030CE Rev 00 11 2014 Agrex S p A 1 6 01 IDENTIFICATION DATA...

Page 15: ...SECTION 2 GENERAL PRECAUTIONS...

Page 16: ...TWIN DISC CENTRIFUGAL SPREADER XDI 1500 2000 3000 P N MNenXDI152030CE Rev 00 11 2014 Agrex S p A 2 2 02 GENERAL PRECAUTIONS...

Page 17: ...with the word DANGER highlights an imminent situation of danger that if not avoided may cause serious injuries and death WARNING This symbol together with the word WARNING highlights a potentially da...

Page 18: ...trol Level 2 machine operator personnel able to carry out the same tasks as a level 1 operator as well as operate the machine using hold to run control typically carrying out simple functions such as...

Page 19: ...devices or cases of presumed danger or near misses WARNING The machine must never be operated without the protection devices 2 3 2 OPERATOR S OBLIGATIONS During design and development of the machine t...

Page 20: ...icators brake lights 5 Children minors and people with disabilities Always keep children minors or people with disabilities away from the machine during operation or maintenance It is prohibited to ap...

Page 21: ...oints that are suitable for distribution of the loads 16 Approaching the machine Danger zone Danger zone refers to the area surrounding the machine inside which people may be endangered by operation o...

Page 22: ...d dangerous operation must be performed by authorised operators in perfect mental and physical condition trained by authorised training centres in accordance with occupational health and safety requir...

Page 23: ...erested onlookers colleagues or family members away from the tractor and the machine keep people and animals away using the visual audible warning devices on the tractor where necessary 40 Careful dri...

Page 24: ...d authorised through activities provided by authorised training centres in accordance with the requirements in force on occupational health and safety and the use of dangerous equipment Operators must...

Page 25: ...CLUSIONS This warranty is automatically void if the product is worked on modi ed or used by technicians or personnel not authorised in writing by the seller This warranty does not cover the replacemen...

Page 26: ...s of any type that are not speci ed in this manual may be performed on the machine Service requests must be sent directly to the manufacture s authorised technical service centre which will send out s...

Page 27: ...SECTION 3 SAFETYAND PREVENTION...

Page 28: ...TWIN DISC CENTRIFUGAL SPREADER XDI 1500 2000 3000 P N MNenXDI152030CE Rev 00 11 2014 Agrex S p A 3 2 03 SAFETY AND PREVENTION...

Page 29: ...mental and physical condition s operators receive adequate training and updates in accordance with the requirements in force including regulations on occupational health and safety and the use of equi...

Page 30: ...se protective face masks WARNING Operators must wear suitable high visibility clothing Avoid wearing clothes that are too big or loose these may get caught in moving parts Always keep away from the ma...

Page 31: ...easured with the machine operating at a distance of one metre is VALUE MEASURED NOTE LpA 85 dB A This noise level is most likely covered by the noise of the tractor s engine 3 4 VIBRATIONS The machine...

Page 32: ...g and spreading operations dust may form that causes irritations to the skin and the respiratory tracts asphyxia and death Wind can carry dust and cause harm to the public and the environment Wear PPE...

Page 33: ...or cleaning and maintenance on the machine as well as the recommendations of the manufacturer of such products The water that runs off when washing with detergents must be collected puri ed and dispos...

Page 34: ...al maintenance operations must be performed by specialist maintenance technicians contact the manufacturer or your local dealer s After maintenance and repairs before using the machine again the maint...

Page 35: ...a position such as to have complete control of the entire machine and be able to respond at any time and in any circumstances s Never approach the machine during operation switch off the tractor s eng...

Page 36: ...al must be complied with when restoring or replacing the stickers 1 cod PTG1001 Caution Leggere attentamente il manuale di uso e manutenzione 2 cod PTG1005 Caution Before performing any maintenance re...

Page 37: ...the machine is operating 6 cod PTG1010 Caution Keep away from the machine danger of product being ejected 7 cod PTG1021 Caution Danger of falling do not climb onto or ride on the machine 8 cod PTG100...

Page 38: ...ev 00 11 2014 Agrex S p A 3 12 03 SAFETY AND PREVENTION 10 cod PTG1016 Attachment point Indicates the point of attachment for lifting the machine 11 cod PTG1022 Grease points Grease the mechanisms in...

Page 39: ...TWIN DISC CENTRIFUGAL SPREADER XDI 1500 2000 3000 P N MNenXDI152030CE Rev 00 11 2014 Agrex S p A 3 13 03 Safety and prevention 6 1 2 3 4 9 5 7 11 8 11 11 5 6 6 7 6...

Page 40: ...TWIN DISC CENTRIFUGAL SPREADER XDI 1500 2000 3000 P N MNenXDI152030CE Rev 00 11 2014 Agrex S p A 3 14 03 SAFETY AND PREVENTION...

Page 41: ...SECTION 4 GENERAL DESCRIPTION...

Page 42: ...TWIN DISC CENTRIFUGAL SPREADER XDI 1500 2000 3000 Cod MNenXDI152030CER00 Rev 00 11 2014 Agrex S p A 4 2 04 GENERAL DESCRIPTION...

Page 43: ...e intended for use by professio nal operators and subcontractors due to their high performance in spreading product over extensive areas of land The machine comprises 2 spreader discs replaceable acti...

Page 44: ...draulic pi stons both outlets can be controlled together or alternatively the right or left outlet alone for spreading across half the width The quantity spread depends on spreader disc rotation speed...

Page 45: ...2006 42 EC as described in the EC declaration of conformity s is intended for professional use and must only be used in agriculture for spreading fertilizer and seeds s must be coupled to the three po...

Page 46: ...with the tractor in neutral or the clutch pedal depressed Check the brakes regularly and always change down to rst gear before travelling downhill Use the engine brake Always travel on even and solid...

Page 47: ...31 35 yd 28 32 m 31 35 yd Spread width with blades 36 m Optional 36 m 40 yd 36 m 40 yd 36 m 40 yd Empty weight 335 kg 738 lb 360 kg 794 lb 405 kg 893 lb Hitch category 1 2 1 2 1 2 Maximum power take...

Page 48: ...components POS COMPONENT A Chassis three point hitch category 1 2 B Feed hopper C Hopper high sides D Power take off PTO for activating the spreader discs E Drive shaft F Grills G Mixer H Ladder I Met...

Page 49: ...IN DISC CENTRIFUGAL SPREADER XDI 1500 2000 3000 Cod MNenXDI152030CER00 Rev 00 11 2014 Agrex S p A 4 9 04 GENERAL DESCRIPTION R H I L M N O A Q P 3 000 liters C 2 000 liters C 1 500 liters B D E F G H...

Page 50: ...th the risks of crushing and or cuts When pressurised oil is delivered to the hydraulic control the shutter on the metering device closes NEVER PLACE LIMBS OR ANY BODY PARTS IN THE AREA UNDERNEATH THE...

Page 51: ...TWIN DISC CENTRIFUGAL SPREADER XDI 1500 2000 3000 Cod MNenXDI152030CER00 Rev 00 11 2014 Agrex S p A 4 11 04 General description A B E C D D...

Page 52: ...lizer that may block the outlets from entering the hopper B Protective bar on transmission Protection on the spreader disc transmission C PTO sleeve Protective sleeve on the power take off PTO D Front...

Page 53: ...TWIN DISC CENTRIFUGAL SPREADER XDI 1500 2000 3000 Cod MNenXDI152030CER00 Rev 00 11 2014 Agrex S p A 4 13 04 GENERAL DESCRIPTION D B F D C A E G H I...

Page 54: ...o XDI 2000 Painted version 5 2 1 ASSEMBLING THE HOPPER SIDES AND EXTENSIONS on page 5 4 1b cod KITR3000V02 Extension from 2 000 to 3 000 liters from XDI 2000 to XDI 3000 Painted version 5 2 1 ASSEMBLI...

Page 55: ...2 Road safety kit 5 2 7 ROAD SAFETY KIT Optional on page 5 23 5 cod KITBORDXDIV02 Edge limiter device 5 2 8 MOVEABLE LIMITER FOR BOUNDARY SPREADING Optional on page 5 24 6 cod KITTUBXDIV02 Fertilizer...

Page 56: ...TECTION TREATMENT Optional on page 5 27 7b cod KITP320VHW 38 cm 33 5 cm LONG LIFE VANES kit with anti wear treatment VHW Vanes 28 32 meters 5 2 10 LONG LIFE BLADE KIT WITH VHW WEAR PROTECTION TREATMEN...

Page 57: ...RIPTION 9 cod PTG1001 Tarpaulin cover with full opening 5 2 12 TARPAULIN COVER Optional on page 5 28 10 cod PTG1001 Computer for data management mod PFI Is composed of Computer Electric actuators Actu...

Page 58: ...TWIN DISC CENTRIFUGAL SPREADER XDI 1500 2000 3000 Cod MNenXDI152030CER00 Rev 00 11 2014 Agrex S p A 4 18 04 GENERAL DESCRIPTION...

Page 59: ...SECTION 5 HANDLINGAND INSTALLATION...

Page 60: ...TWIN DISC CENTRIFUGAL SPREADER XDI 1500 2000 3000 Cod MNenXDI152030CER00 Rev 00 11 2014 Agrex S p A 5 2 05 HANDLING AND INSTALLATION...

Page 61: ...PERATION IMAGE To lift the machine only use hoisting equipment that is suitable for the weight being lifted Only use the points of attachment provided to couple the hoisting equipment Carefully unload...

Page 62: ...age caused during transport WARNING Pay careful attention during installation which often requires the assembly of parts and components on the machine immediately after transport Incorrect or inattent...

Page 63: ...ds of the bolts must be on the outside of the hopper while the washer and the nut should be tightened from the inside 3 s Fit the shorter extensions to complete the high sided hopper The shorter exten...

Page 64: ...use and maintenance will prevent serious accidents To couple the shaft s see the user manual supplied with the drive shaft s check the maximum admissible operating conditions for the machine s verify...

Page 65: ...e drive shaft to the tractor and only then connect the machine to the tractor This will create enough space to guarantee safe connection of the drive shaft 1 Move the tractor towards the machine leavi...

Page 66: ...ugh space to guarantee safe connection of the drive shaft For all operations use the PPE Personal Protective Equipmen described below Protective gloves Safety shoes Work overalls Proceed as follows ST...

Page 67: ...plastic cover 6 s Shorten the other half of the drive shaft to the same length s Carefully remove any burrs from the tubes and grease both parts 7 s Reassemble the drive shaft and make sure that at m...

Page 68: ...h the very hot parts of the drive shaft in particular do not touch any joints 1 Disconnect the machine from the tractor 2 Move the tractor forwards until leaving a free space around 40 50 cm between t...

Page 69: ...esponding hydraulic function with the outlet tube from a hydraulic diverter valve on the tractor HYDRAULIC DIVERTER VALVE ON THE TRACTOR FUNCTION TUBE COLOUR A double acting HYDRAULIC OPEN CLOSE CONTR...

Page 70: ...C OIL SEEK MEDICAL ADVICE IMMEDIATELY Use suitable equipment to nd leaks considering the high danger of serious infections s Before working on the hydraulic system s rest the machine on the ground s d...

Page 71: ...t of damage or ageing replace the hydraulic hoses only use original hydraulic hoses s The working life of hydraulic hoses must never exceed six years including a maximum storage time of two years Even...

Page 72: ...y from the danger zone behind and underneath the machine DANGER Danger of lacerations or entrapment due to accidental contact with the machine s mechanisms during the operations Keep people and animal...

Page 73: ...downwards and turn it until it is locked by the pin C on the drive shaft C B s Fasten the disc using the bolt 1 and the washers 2 and 3 s Tighten the bolt 1 Use a 19 mm spanner 1 3 2 3 Fit the spread...

Page 74: ...nts and situations of danger all operations on the machine must only be carried out when the machine is off and the ignition keys are removed Block the vehicle comprising the tractor and the machine t...

Page 75: ...f opening increases the concentration of fertilizer in the centre of the spreading area 8 10 metres vice versa decreasing the angle of opening decreases the concentration of fertilizer at the edges ov...

Page 76: ...BLADE ON THE SPREADER DISC STEP OPERATION IMAGE 1 s Pull the blade upwards s Move the blade to the new position and insert it in the notch on the disc s Make sure the blade is secured to the disc CAUT...

Page 77: ...m spanner s Remove the bolts and the blade being replaced 2 s Position the new blade and fasten it in the centre of the disc Assemble bolt DISC small washer nut 3 s Fasten the blade on the graduated s...

Page 78: ...to prevent it from being accidentally lowered Park the machine on compact level ground so as to ensure maximum stability For all operations use the PPE Personal Protective Equipment described below P...

Page 79: ...TWIN DISC CENTRIFUGAL SPREADER XDI 1500 2000 3000 Cod MNenXDI152030CER00 Rev 00 11 2014 Agrex S p A 5 21 05 HANDLING AND INSTALLATION...

Page 80: ...B 7 pin 12V plug ISO 1724 Plug in to the connector on the tractor WARNING Before moving the machine always make sure that the lights are working correctly switching them on off and that all the reflec...

Page 81: ...Re ective warning strips white red c Re ex re ectors orange WARNING Before moving the machine always make sure that the lights are working correctly switching them on off and that all the reflective d...

Page 82: ...is activated deactivated hydraulically by remote control The working distance from the edge boundary of the eld generally corresponds to the half of the working width 6 4 1 SPREADING AROUND EDGES ON...

Page 83: ...apment or crushing due to the machine connected to and lifted by the tractor ac cidentally falling Keep people and animals away from the danger zone behind and underneath the machine DANGER To avoid a...

Page 84: ...RATION IMAGE 2 s Fit the support to the deviator that controls discharge to the right or left 3 s Position the hose as shown s Tighten the handwheel so as to fasten the hose to the chassis 4 s Place a...

Page 85: ...orrosive products granulated fertilizers sand etc s Set of vanes 12 24 meters s Set of vanes 28 32 meters s Set of vanes 136 meters 5 2 11 SPRAY GUARDS Optional Kit of high quality specially shaped sp...

Page 86: ...the perimeter of the hopper Fasten the tarpaulin to the hopper using the elastic straps as shown in the gure Opening the tarpaulin Lower the lever 180 to the right until completely opening the tarpau...

Page 87: ...and amputation Keep a safe distance away from the machine Keep people and animals away from the danger zone behind and underneath the machine 1 3 5 Cod 3101015 4 Cod 3101013 Cod 3101010 9 Cod 3101007...

Page 88: ...support at least 20 of the tractor s empty weight s The tractor must achieve the deceleration required by the manufacturer even when the machine is connected 5 3 1 CALCULATION OF THE FRONT BALLAST DA...

Page 89: ...s rear axle when empty IR kg Weight of the fertilizer spreader plus the load IF kg Weight of front ballast a m Distance between the front axle and the centre of gravity of the ballast b m Tractor whee...

Page 90: ...page 1 4 4 4 TECHNICAL SPECIFICATIONS on page 4 7 DANGER Only connect and disconnect the fertilizer spreader when the hopper is empty Danger of rolling DANGER Make sure the tractor cannot start or mov...

Page 91: ...e safety stop is engaged and attach the chains that prevent the tube from rotating to the chassis s Place the drive shaft in the support provided s Check that all the drive shaft safety devices are tt...

Page 92: ...IC CONNECTIONS on page 5 11 Connect the lights 5 2 6 TAIL LIGHT BAR KIT Optional on page 5 22 Connect any optional devices if available 4 8 OPTIONAL DEVICES on page 4 14 5 s Reverse the tractor toward...

Page 93: ...led s Make sure no tools or other objects that do not belong to the machine have been left inside the hopper or in moving mechanisms s Before starting visually check visual that the hooks on the top a...

Page 94: ...work perfectly parallel to the ground check the angle of the machine from the horizontal as indicated by the spirit level and if necessary adjust the length of the third point attachment so that the a...

Page 95: ...vering the fertilizer For all the operations involving disconnecting the machine from the tractor use the PPE Personal Protective Equipmen described below Protective gloves Safety shoes Work overalls...

Page 96: ...the drive shaft and the power supply lines 7 s Engage the parking brake and make sure the tractor cannot start or move accidentally s Turn off the tractor s engine and remove the ignition key 8 s Disc...

Page 97: ...e risk of burns re and explosions The tractor must be off and the keys removed from the ignition After unhitching the tractor the machine must be suitably parked and stabilised on at and solid ground...

Page 98: ...list maintenance technicians To avoid accidents and situations of danger all the operations must only be carried out by one maintenance technician alone Keep people away from the tractor and the machi...

Page 99: ...a b 4 s Before making this adjustment the maximum extension of the third point L MUST be known so as to avoid detachment at one of the ends and the machine falling backwards as a consequence L 5 Sprea...

Page 100: ...and lifted by the tractor ac cidentally falling Keep people and animals away from the danger zone behind and underneath the machine DANGER To avoid accidents and danger situations all adjustments on...

Page 101: ...e handwheel V V G 2 s Turn the adjustment ring G clockwise or anticlockwise to increase or decrease the opening of the metering device D s Lock the adjustment ring by tightening the handwheel V s The...

Page 102: ...al Also see 5 2 13 MANAGEMENT COMPUTER KIT model PFI Optional on page 5 29 Proceed as follows STEP OPERATION IMAGE 1 s Remove the manual controllers s Fit the electrical controllers 2 s Install the SP...

Page 103: ...not supplied as this depends on the model of tractor s Adjust the space between the sensor area and the wheel nut by around 3 mm then tighten the screw on the sensor s With the tractor moving check t...

Page 104: ...danger situations all adjustments on the machine must only be carried out when the machine is off and the ignition key removed Block the vehicle comprising the tractor and the machine to avoid accide...

Page 105: ...reader using the three point hitch on the tractor until the spreader disc is around 100 cm above the ground 100 cm 2 s Switch off the tractor s engine and remove the keys from the ignition s Remove th...

Page 106: ...he quantity in kg collected in the container by 6 7RWDO RZ UDWH NJ PLQ 4XDQWLW RI IHUWLOL HU FROOHFWHG NJ Oss this method permits the calculation of the quantity of fertilizer delivered by the fertili...

Page 107: ...said this the spread shape and width can be determined by adjusting some settings on the machine 1 Adjustment of the position where the product drops onto the spreader discs 2 Adjustment of the distri...

Page 108: ...follows STEP OPERATION IMAGE 1 s Release the adjustment lever by unscrewing the handwheel V V 2 s Move the drop point lever DP towards settings a b c on the graduated index IG to increase the quantit...

Page 109: ...ev 00 11 2014 Agrex S p A 5 51 05 HANDLING AND INSTALLATION 3 s With reference to the SPREADING TABLES set the graduated index IG to the speci ed opening position AMMONIUM NITRATE 33 5 N Opening Dose...

Page 110: ...uniform spreading both to the right and the left the blades can be adjusted on the spreader disc A blade position corresponding to a higher value on the scale increases the spread width s The shorter...

Page 111: ...urn the disc so as to easily release the blade being adjusted 3 s Move the blade to the new position and secure it to the disc 5 2 4 1 DISTRIBUTOR BLADES on page 5 16 DANGER Danger of fastening device...

Page 112: ...t s L closed R open Spreading over 90 to the right L R L R L R For machines tted with hydraulic controls the different types of spread distribution are achieved using the hydraulic OPEN CLOSE controls...

Page 113: ...the limiter 5 2 3 HYDRAULIC CONNECTIONS on page 5 11 s Switch off the tractor s engine and remove the keys from the ignition s Block the vehicle comprising the tractor and the machine to avoid accide...

Page 114: ...between 1 8 and 4 2 mm Type C fertilizer Prilled type granular mineral fertilizer Speci c weigh greater than 0 9 kg l Grain size diameter between 1 5 and 3 5 mm Type D fertilizer Prilled type granular...

Page 115: ...such type of fertilizer to be used with classi cation For example If the technical characteristics provided by the fertilizer producer indicate that the fertilizer to be spread is of the prilled type...

Page 116: ...2 Make 3 passes with the spreader adjusting the machine as instructed in the manual Bear in mind that the height indicated must be taken from the upper edge of the trays 3 Weigh the fertiliser dropped...

Page 117: ...eason even under ideal spreading conditions the quantity of fertilizer that can be collected in every single con tainer will be lower than the theoretical reference value obtained above In order to pl...

Page 118: ...as well Type B diagram Too much fertiliser on the centre B Working Widht m Adjustment Push the vanes on the discs to the lowest positions for example if the vane is set on position n 4 move it to posi...

Page 119: ...t at ends of working width C Working Widht m Adjustment Move just the long blades to higher settings for instance if the long blade is on set ting 1 move it to 2 or 3 Type D diagram Too little fertili...

Page 120: ...of the swath you have to close the short blade gap i e move the position of the blade to a higher setting for instance if the blade is on setting 3 move it to 4 or 5 Type F diagram Slightly too little...

Page 121: ...L SPREADER XDI 1500 2000 3000 Cod MNenXDI152030CER00 Rev 00 11 2014 Agrex S p A 5 63 05 HANDLING AND INSTALLATION Type G diagram Optimum adjustment So it is possible to spread the fertiliser on the el...

Page 122: ...TWIN DISC CENTRIFUGAL SPREADER XDI 1500 2000 3000 Cod MNenXDI152030CER00 Rev 00 11 2014 Agrex S p A 5 64 05 HANDLING AND INSTALLATION...

Page 123: ...SECTION 6 USINGTHE MACHINE...

Page 124: ...TWIN DISC CENTRIFUGAL SPREADER XDI 1500 2000 3000 Cod MNenXDI152030CER00 Rev 00 11 2014 Agrex S p A 6 2 06 USING THE MACHINE...

Page 125: ...us equipment Once training has been completed operators can use the machine as described in this section 6 1 BEFORE USING THE MACHINE Before starting operation users must have read and understood all...

Page 126: ...sport the products to be spread in loose form The heap of the product to be spread must never exceed the line of the high sides CAUTION Loading with automatic equipment The products to be spread must...

Page 127: ...d at all times STEP OPERATION 1 s Before lling fully close the shutter on the metering device 2 s Lower the fertilizer spreader to the loading position until it touches the ground Turn off the tractor...

Page 128: ...e tractor when the engine is running Keep other people interested on lookers colleagues or family members maintenance personnel away from the machine when it is operating or the tractor s engine is ru...

Page 129: ...corresponds to half of the working width A s The area adjacent to the edge of the eld is agricultural land consequently a small quantity of product falling over the edges of the eld can be tolerated...

Page 130: ...ge 5 39 4 s The machine s hopper has been previously lled or needs to be lled on site 6 3 FILLING THE HOPPER on page 6 4 5 s Start the tractor 6 If starting spreading at the edge of the eld calculate...

Page 131: ...s Read the USER MANUAL FOR THE PFI COMPUTER 9 s Do a test spreading run and check the quantity of product spread before continuing The quantity distributed depends on travel speed distribution radius...

Page 132: ...fertilizer are very lightweight and their trajectory of movement varies with the amount of wind For this reason stop spreading when wind speed is too high otherwise the distribution of the fertilizer...

Page 133: ...TWIN DISC CENTRIFUGAL SPREADER XDI 1500 2000 3000 Cod MNenXDI152030CER00 Rev 00 11 2014 Agrex S p A 6 11 06 USING THE MACHINE 2 3 4 5 6 7 8 9 1...

Page 134: ...e high visibility clothing safety shoes earmuffs protective glasses and half masks with lters when loading and unloading the products to be spread For further details and infor mation always read the...

Page 135: ...ere are no visible defects in the braking and hydraulic system that the parking brake is completely disengaged that the brakes are working s Always verify that the tractor has suf cient steering and b...

Page 136: ...the machine for example lights warning devices and protective equipment s Before moving the machine visually check that the pins on the top and bottom connecting bars are tted with the stop plug to p...

Page 137: ...lade and the short blade on the right disc must be identical and symmetrical to that on the left disc 5 2 4 1 DISTRIBUTOR BLADES on page 5 16 Fertilizer spread is not uniform too much fertilizer in th...

Page 138: ...NTO THE SPREADER DISCS on page 5 50 s Incorrect distributor blade adjustment blades positioned too far forwards s Move the blades back on the spreader disc 5 6 4 2 ADJUSTING THE DISTRIBUTOR BLADES on...

Page 139: ...n perfect condition when using it the next time will bene t the user considerably CAUTION Park the machine and leave enough space to reverse up to the machine again for connection WARNING Danger of th...

Page 140: ...hment to the third point 6 s Move the tractor forwards around 30 cm so as to create enough space to facilitate disconnection of the drive shaft and the power supply lines 7 s Engage the parking brake...

Page 141: ...AL SPREADER XDI 1500 2000 3000 Cod MNenXDI152030CER00 Rev 00 11 2014 Agrex S p A 6 19 06 USING THE MACHINE 10 s Disconnect the lights 11 Disconnect any optional devices if featured See 4 8 OPTIONAL DE...

Page 142: ...ll depend on the condition the machine was left in the last time it was used 6 11 DISMANTLING THE MACHINE If deciding to dismantle the machine separate its components into similar parts that will be d...

Page 143: ...SECTION 7 MAINTENANCEAND PRESERVATION...

Page 144: ...TWIN DISC CENTRIFUGAL SPREADER XDI 1500 2000 3000 Cod MNenXDI152030CER00 Rev 00 11 2014 Agrex S p A 7 2 07 MAINTENANCE AND PRESERVATION...

Page 145: ...need to be reduced according to the weather and ground conditions the location and the individual application CAUTION Failure to perform correct maintenance or maintenance carried out incorrectly may...

Page 146: ...rdance with the operating conditions described in this manual before parking the machine the user should clean and wash it Cleaning and washing is an important stage in the maintenance procedure and m...

Page 147: ...roducts water and or detergents may generate dangerous chemical reactions that can cause irritation to the skin and the respiratory tracts asphyxia res or explosions s When using detergents the enviro...

Page 148: ...use of dangerous equipment Frequency Daily and following abnormal events Operator User Safety measures s Speci c training in accordance with requirements in force on occupational health and safety and...

Page 149: ...ESERVATION CAUTION Failure to carry out the visual inspection of machine maintenance and reliability correctly may cause damage to the machine as well as harm to people animals and things CAUTION The...

Page 150: ...llowing Daily operations performed by the operator s general inspections s functional tests checking operation of the push button control panel Weekly operations performed by specialist personnel s vi...

Page 151: ...ersonnel at workshops or in a place equipped CAUTION Only carry out maintenance or cleaning operations when the hopper is empty and the dampers open Before unhitching the machine from the tractor use...

Page 152: ...t by one maintenance technician alone Keep people away from the tractor and the machine CAUTION Before proceeding with this operation the fertilizer spreader must be uncoupled from the tractor and par...

Page 153: ...ove the closing cap over the grease nipple Use a 10 mm Allen key 3 s Pump the grease into the transmission assembly Use Q8 REMBRANT EP 2 grease Keep pumping until grease comes out through the hole in...

Page 154: ...FUGAL SPREADER XDI 1500 2000 3000 Cod MNenXDI152030CER00 Rev 00 11 2014 Agrex S p A 7 12 07 MAINTENANCE AND PRESERVATION 5 s Replace the closing cap on the grease nipple and screw it on tightly Use a...

Page 155: ...OT TOUCH ANY PART OF THE BODY ESPECIALLY THE EYES OR MUCOUS s WASH THE POINT OF CONTACT UNDER RUNNING WATER s SEEK MEDICAL ADVICE All the operations must be performed as described in this user and mai...

Page 156: ...may increase the risk of accidents or fatalities during service or when using the machine The various maintenance operations are described below The speci ed intervals relate to normal operating cond...

Page 157: ...5 M 16 2 24 14 153 198 232 225 291 341 263 341 399 M 18 2 5 27 14 220 283 330 313 402 469 366 471 649 M 20 2 5 30 17 311 402 471 440 570 667 515 667 781 M 22 2 5 34 17 424 552 648 602 783 920 704 917...

Page 158: ...R00 Rev 00 11 2014 Agrex S p A 7 16 Maintenance and the cleaning of the machine Sheet Machine model Year of manufacture Owner APPENDIX B Component Maintenance or cleaning operation Maintainer Workshop...

Page 159: ...R00 Rev 00 11 2014 Agrex S p A 7 17 Maintenance and the cleaning of the machine Sheet Machine model Year of manufacture Owner APPENDIX B Component Maintenance or cleaning operation Maintainer Workshop...

Page 160: ...R00 Rev 00 11 2014 Agrex S p A 7 18 Maintenance and the cleaning of the machine Sheet Machine model Year of manufacture Owner APPENDIX B Component Maintenance or cleaning operation Maintainer Workshop...

Page 161: ...R00 Rev 00 11 2014 Agrex S p A 7 19 Maintenance and the cleaning of the machine Sheet Machine model Year of manufacture Owner APPENDIX B Component Maintenance or cleaning operation Maintainer Workshop...

Page 162: ...R00 Rev 00 11 2014 Agrex S p A 7 20 Maintenance and the cleaning of the machine Sheet Machine model Year of manufacture Owner APPENDIX B Component Maintenance or cleaning operation Maintainer Workshop...

Page 163: ...R00 Rev 00 11 2014 Agrex S p A 7 21 Maintenance and the cleaning of the machine Sheet Machine model Year of manufacture Owner APPENDIX B Component Maintenance or cleaning operation Maintainer Workshop...

Page 164: ...R00 Rev 00 11 2014 Agrex S p A 7 22 Maintenance and the cleaning of the machine Sheet Machine model Year of manufacture Owner APPENDIX B Component Maintenance or cleaning operation Maintainer Workshop...

Page 165: ...R00 Rev 00 11 2014 Agrex S p A 7 23 Maintenance and the cleaning of the machine Sheet Machine model Year of manufacture Owner APPENDIX B Component Maintenance or cleaning operation Maintainer Workshop...

Page 166: ...AGREX S p A Production Sales Dept Via Balla 55 57 Loc Tagg di Sotto 35010 Villafranca Padovana PD ITALIA Tel 39 049 50 00 000 Fax 39 049 90 75 524 E mail info agrex com Web Site www agrex com...

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AGREX XDI 1500, User And Maintenance Manual

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Summary of Contents for XDI 1500

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