AGCO Glencoe DCS3000 Operator'S Manual & Installation Instructions Download Page 6

INTRODUCTION

HYDRAULIC SYSTEM PURGING

For proper machine performance, the hydraulic

system must be fully charged with fluid and purged

of air with or without the DCS.
The initial purging procedure is normally completed

at the dealership after the implement is set up. If the

DCS is added later, air enters the system when the

hydraulic lines are disconnected to install the control

valve. After the DCS installation is completed, purge

air as described later.

TRACTOR REQUIREMENTS

The tractor must have 12 VDC, negative ground,

available for the monitor.
No additional hydraulic circuits are required. After

installation, the DCS becomes an integral part of the

implement lift circuit.
The system may be used with open center, closed

center or pressure-flow compensated tractor

hydraulic systems.

SAFETY

Always raise implement, shut off tractor engine

and install cylinder lockup brackets before

making adjustments.

Be sure bystanders are clear before operating

tractor and machine.

If operator does not understand any part of this

manual or machine operation, contact local

authorized Glencoe(r) dealer or AGCO Corp.

Do not allow anyone to operate implement until

after reading this manual and understanding

safety and operation of this machine.

Do not attempt to lubricate or adjust implement

while machine is in operation.

Always shut off tractor engine, shift to park

position (or shift to neutral), set brakes, and

relieve tractor hydraulic pressure before

dismounting tractor or working around

machine.

2

Fig. 2 - Depth Control System Components on Implement

1. Sensor Assembly

2. Actuator Arm

1

2

3

DCS-2A

Summary of Contents for Glencoe DCS3000

Page 1: ...Glencoe DCS3000 DEPTH CONTROL SYSTEM OPERATOR S MANUAL INSTALLATION INSTRUCTIONS Form No 1PD763799 July 1999...

Page 2: ......

Page 3: ...CARE AND MAINTENANCE 7 INSTALLATION SAFETY 9 DEPTH POSITION SENSOR 10 ACTUATOR ARM 14 HYDRAULIC VALVE BLOCK 15 HYDRAULIC CONNECTIONS 16 WIRE HARNESS 22 LIFT CYLINDER LINK CC4450 AND FINAL ADJUSTMENTS...

Page 4: ...NOTES ii...

Page 5: ...rovides a means of insuring proper working depth for different tillage operations from primary single pass through finishing and incorporation The DCS3000 can be installed on these Glencoe r tillage i...

Page 6: ...e used with open center closed center or pressure flow compensated tractor hydraulic systems SAFETY Always raise implement shut off tractor engine and install cylinder lockup brackets before making ad...

Page 7: ...nd models with pressure compensated hydraulic systems no one switch position can be specified for all In general if the switch is set for a close center system but engine speed drops by five rpm or mo...

Page 8: ...g manual switch press and release Depth Control ON to return to automatic mode Working Depth Selector Turn rotary selector switch to set desired tillage depth with A as the shallowest setting and N th...

Page 9: ...o Manual Mode Note If DCS is on when power is shut off monitor reverts to Manual Mode upon startup Error Mode The error mode is automatically entered when an apparent problem exists as identified by t...

Page 10: ...ED s Flashing Control valve s malfunctioning Poor electrical connection s Clean replace and or repair electrical connection s Short in solenoid Replace solenoid Short in monitor Replace monitor Broken...

Page 11: ...d in the system WARNING RECHECK FLUID LEVEL IN TRACTOR RESERVOIR AFTER CHARGING AND PURGING AIR FROM HYDRAULIC SYSTEM FAILURE TO DO SO CAN RESULT IN PERSONAL INJURY AND OR DAMAGE TO TRACTOR OR IMPLEME...

Page 12: ...to prevent corrosion and sticking of components Keep all shields in place to protect DCS components WARNING TO AVOID SERIOUS INJURY OR DEATH STOP TRACTOR ENGINE SHIFT TO PARK POSITION OR SHIFT TO NEUT...

Page 13: ...tion Blocks must be on a smooth dry and level surface Never place any part of your body under blocked up assemblies if at all possible If welding or flame cutting is required be sure no flammables are...

Page 14: ...in rod type Fig 1 or roller type Fig 2 crank is used for the sensor mechanism For either crank 1 Insert crank in u bracket and secure in place with 3 8 washers and retaining rings Fig 1 2 With electri...

Page 15: ...flat washer over slots lock washers and nuts Note Shield is same for all implements 3 Locate position next pages for sensor and attach to implement frame using Existing bearing bolt Secondary Tillage...

Page 16: ...INSTALLATION CC4450 MODELS SS7400 MODELS 12 Fig 7 Component Locations 1 Sensor 2 Actuator 3 Valve Block Fig 8 Component Locations 1 Sensor 2 Actuator 3 Valve Block...

Page 17: ...INSTALLATION SECONDARY TILLAGE MODELS DR8600 MODELS 13 Fig 9 Component Locations 1 Sensor 2 Actuator 3 Valve Block Fig 10 Component Locations 1 Sensor 2 Actuator 3 Valve Block...

Page 18: ...t actuators arms are used for various models Use the actuator required and mount it on the rockshaft pp 12 13 IMPORTANT Hook on all arms must point downward Note DR8600 arm is fastened to lift arm Fig...

Page 19: ...s Note Due to the wide variety of hydraulic systems among tractors consider each brand and model individually Consult manufacturer if uncertain what type system is used for a specific model Note Insta...

Page 20: ...onnect to Port T2 4 Using both 3 8 x 48 hoses from bundle Connect Port A to base end of cylinder Connect Port B to rod end of cylinder 5 Ensure all fittings are tight 6 Use plastic ties to secure hose...

Page 21: ...s CC 4450 HYDRAULIC SCHEMATIC Folding Wing Models CC4450 17 Fig 20 Schematic for Rigid Frame CC4450 1 Hoses 48 2 Valve Block 3 Elbow 90o Fig 21 Schematic for Folding Wing CC4450 1 Hoses 228 2 Valve Bl...

Page 22: ...ng parts Folding Models SS7400 Fig 23 1 With valve block securely mounted on frame install three straight fittings in valve block Install angle fitting in Port T1 2 Disconnect existing hose from base...

Page 23: ...TIC Rigid Models SS7400 HYDRAULIC SCHEMATIC Folding Wing Models SS7400 19 Fig 22 Schematic for Rigid Frame SS7400 1 Hoses 48 2 Valve Block 3 Elbow 90o Fig 23 Schematic for Folding Wing SS7400 1 Hoses...

Page 24: ...nders Connect Port B to tee ton rod ends of cylinders Note Secondary tillage models may have two four or six lift cylinders as illustrated 5 Ensure all fittings are tight 6 Use plastic ties to secure...

Page 25: ...dary Tillage Implements HYDRAULIC SCHEMATIC DR8600 21 Fig 24 Schematic for Secondary Tillage Implements with Two Four Six Lift Cylinders 1 Hoses 48 2 Valve Block 3 Elbow 90o Fig 25 Schematic for DR860...

Page 26: ...next to hydraulic hoses and fasten to hoses with plastic wire ties MONITOR and POWER HARNESS 1 Determine desired monitor location in cab 2 Add Velcro strips to back of monitor then add mating strips...

Page 27: ...INSTALLATION WIRING SCHEMATIC All Models 23 Fig 29 Schematic for DCS 3000...

Page 28: ...e is in the bundle If the DCS is installed on an older unit without bolt holes weld the link in place with the machine fully raised Weld about a 1 bead along both sides of link to adjacent supports Fi...

Page 29: ...for at least two minutes with maximum flow tractor at high idle 4 When cylinder s extend evenly and smoothly reconnect cylinders to wheel arms 5 Slowly raise and lower machine If cylinders continue to...

Page 30: ...escribed in next column CHARGING THE HYDRAULIC SYSTEM Manual Fill Method IMPORTANT Cylinder sizes must be in positions shown in individual implement assembly instructions for proper system operation W...

Page 31: ...U Bolts 170 ft lb 231 N m STANDARD TORQUE VALUES FT LB Ft lb x 1 3558 N m GRADE 5 GRADE 8 Size Plain Plated or lubricated Plain Plated or lubricated 1 4 20 8 9 6 1 4 7 1 4 10 1 2 12 8 1 4 9 1 2 1 4 2...

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Page 35: ...oons x 4 929 milliliters ml x 0 2029 teaspoons cups x 0 2366 liters x 4 227 cups bushel x 35 239 liters x 0 02838 bushel bushel x 0 03524 meters3 m3 x 28 378 bushel MASS ounces av x 28 35 grams g x 0...

Page 36: ...Glencoe AGCO CORPORATION 4205 River Green Parkway Duluth Georgia 30096 Printed in U S A...

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