Afag SE20 Assembly And Operating Instructions Manual Download Page 15 | Manualshive

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Safety instructions

Assembly instructions EN



SE20 - SE30



Date 06.09.2021



Version 2.0

15–56

2.8.5 Mechanical hazards

CAUTION

Danger of injury by moving components!

Limbs can be injured by moving components (bruises, contusions, broken

bones)!



Work on and with the rotational axis may only be carried out by qualified

personnel.



Never reach into the system during normal operation!



Provide suitable protective enclosure.

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Summary of Contents for SE20

Page 1: ...Assembly instructions EN SE20 SE30 Date 06 09 2021 Version 2 0 1 56 Assembly and operating instructions Rotational axes SE20 I SE30 Translation of the Original Assembly Instructions EN SE20 SE30 ...

Page 2: ... art Due to the constant technical development and improvement of our products we reserve the right to make technical changes at any time Updates of our documentations Unlike the printed documents our digital instructions manuals product data sheets and catalogues are being continuously updated on our website Please keep in mind that the digital documents on our website are always the latest versi...

Page 3: ...sonnel qualification 11 2 6 Personal protective equipment PPE 12 2 7 Changes and modifications 12 2 8 General hazards residual risks 13 2 8 1 General hazards at the workplace 13 2 8 2 Danger due to electricity 14 2 8 3 Danger due to strong magnetic fields 14 2 8 4 Danger due to high temperatures 14 2 8 5 Mechanical hazards 15 3 Technical data 16 3 1 Rotary axis SE20 16 3 1 1 Dimensional drawing SE...

Page 4: ...x0 35 6 3 4 Axis controller C12x0 37 6 3 5 Motor connector 39 6 4 Pin assignment encoder 40 6 4 1 Round plug on the module 40 6 4 2 SUB D connector on the controller 40 6 5 Programming 41 6 6 Settings 41 6 6 1 Speed electric axes 41 6 6 2 Switching distance reference sensor for electric axes 42 7 Commissioning 43 7 1 Safety instructions for commissioning 43 7 2 Commissioning of the modules 43 8 Fa...

Page 5: ...2021 Version 2 0 5 56 9 4 2 Encoder 47 9 4 3 Motor cable 48 9 5 Repair and overhaul 48 10 Decommissioning disassembly disposal 49 10 1 Safety instructions for decommissioning and disposal 49 10 2 Decommissioning 49 10 3 Disposal 49 11 Declaration of incorporation 50 ...

Page 6: ...e The illustrations in this manual shall provide you with a basic understanding of the module and may vary from the actual design of your module 1 2 Explanation of symbols The safety notes are marked by a pictogram and a signal word The safety notes describe the extent of the hazard DANGER Danger This safety note indicates an imminently hazardous situation which if not avoided will result in death...

Page 7: ...s Warning Dangerous electrical voltage Warning Risk of injury from contact with hot surfaces Warning Risk of hand and finger injury due to uncontrolled movements of components Warning Magnetic field Warning back injury due to heavy lifting Warning Risk of injury as a result of parts being flung out Warning high noise levels 1 3 Additional symbols In these assembly instructions the following symbol...

Page 8: ...r of defective Afag parts Further claims are excluded The warranty shall expire in the following cases Improper use of the module Non observance of the instructions regarding assembly commissioning operation and maintenance of the module Improper assembly commissioning operation and maintenance Repairs and design changes carried out without prior technical instructions of Afag Removing the serial ...

Page 9: ...rections and safety instructions given in this instructions manual may result in serious hazards 2 2 Intended use The rotary axes are used in automation systems and are used to move workpieces in non hazardous environments and in the ambient and operating conditions defined for these modules Chapter 3 Technical data The rotational axes are designed exclusively for gripping payloads that do not pos...

Page 10: ... who have the necessary professional qualifications and experience are familiar with the basic rules regarding occupational safety and accident prevention have been instructed in the correct handling of the rotational axis have read and understood these assembly instructions The operating company is also required to monitor on an ongoing basis that the personnel work safely considering any potenti...

Page 11: ...may be permitted to carry out the described activities on the rotational axis Persons whose ability to react is restricted due to the intake of medication or the like must not interact with the rotational axis These installation instructions are intended for skilled personnel installers system integrators maintenance personnel technicians electricians and operating personnel The following is a des...

Page 12: ... equipment and the respective mandatory signs Protective clothing is a close fitting clothing specifically designed to protect personnel from hazards during work Protective gloves are specifically designed to protect the personnel against hand injuries such as cuts abrasion burns Safety shoes are specifically designed to protect the personnel against foot injuries from crushing falling objects or ...

Page 13: ...ways keep the assembly instructions ready at hand at the workplace Furthermore the following apply the general and local regulations on accident prevention and environmental protection the safety information sheet for the rotational axis WARNING Danger Do not use in unsuitable environment The rotational axes are designed for use in non explosive atmospheres Do not use the modules in potentially ex...

Page 14: ...lectrical equipment may only be performed by skilled electrician or trained personnel under the supervision of a skilled electrician in accordance with all relevant electrical regulations Only work on electrical systems when they are de energised DANGER Danger due to strong magnetic fields Due to the strong magnetic fields electronic devices such as pacemakers can be disturbed or their function im...

Page 15: ...al hazards CAUTION Danger of injury by moving components Limbs can be injured by moving components bruises contusions broken bones Work on and with the rotational axis may only be carried out by qualified personnel Never reach into the system during normal operation Provide suitable protective enclosure ...

Page 16: ...echnical data 16 56 Assembly instructions EN SE20 SE30 Date 06 09 2021 Version 2 0 3 Technical data 3 1 Rotary axis SE20 3 1 1 Dimensional drawing SE20 2 Fig 1 Dimensional drawing rotational axis SE20 2 ...

Page 17: ...Technical data Assembly instructions EN SE20 SE30 Date 06 09 2021 Version 2 0 17 56 3 1 2 Technical data SE20 2 ...

Page 18: ...Technical data 18 56 Assembly instructions EN SE20 SE30 Date 06 09 2021 Version 2 0 3 1 3 Dimensional drawing SE20 4 Fig 2 Dimensional drawing Rotational axis SE20 4 ...

Page 19: ...Technical data Assembly instructions EN SE20 SE30 Date 06 09 2021 Version 2 0 19 56 3 1 4 Technical data SE20 4 ...

Page 20: ...Technical data 20 56 Assembly instructions EN SE20 SE30 Date 06 09 2021 Version 2 0 3 1 5 Module stresses SE20 ...

Page 21: ...Technical data Assembly instructions EN SE20 SE30 Date 06 09 2021 Version 2 0 21 56 3 2 Rotary axis SE30 3 2 1 Dimensional drawing SE30 2 Fig 3 Dimensional drawing Rotational axis SE30 2 ...

Page 22: ...Technical data 22 56 Assembly instructions EN SE20 SE30 Date 06 09 2021 Version 2 0 3 2 2 Technical data SE30 2 ...

Page 23: ...Technical data Assembly instructions EN SE20 SE30 Date 06 09 2021 Version 2 0 23 56 3 2 3 Dimensional drawing SE30 4 Fig 4 Dimensional drawing Rotational axis SE30 4 ...

Page 24: ...Technical data 24 56 Assembly instructions EN SE20 SE30 Date 06 09 2021 Version 2 0 3 2 4 Technical data SE30 4 ...

Page 25: ...Technical data Assembly instructions EN SE20 SE30 Date 06 09 2021 Version 2 0 25 56 3 2 5 Dimensioned drawing SE30 B Fig 5 Dimensional drawing rotational axis SE30 B ...

Page 26: ...Technical data 26 56 Assembly instructions EN SE20 SE30 Date 06 09 2021 Version 2 0 3 2 6 Technical data SE30 B ...

Page 27: ...Technical data Assembly instructions EN SE20 SE30 Date 06 09 2021 Version 2 0 27 56 3 3 Module stresses SE30 ...

Page 28: ...ust be read by every person who carries out work with and on the rotational axis Fig 6 Scope of delivery rotational axis exemplary representation SE30 Unt SE20 SE30 1 x Rotary axis SE20 Rotary axis SE30 2 x Centering pin ø 4x6 mm Centering pin ø 9x4 mm 2 x O Ring 2 5x0 62 mm O Ring 2 5x0 62 mm 1 x Assembly operating instructions Assembly operating instructions CAUTION Risk of injury when unpacking...

Page 29: ...er or PE film 4 5 Storage If the rotational axis is stored for an extended period of time observe the following Store the rotational axis in the transport packaging Do not store the rotational axis outdoors or expose it to weather conditions The storage space must be dry and dust free Room temperature of the storage space 0 50 C Relative air humidity 90 non condensing Clean the rotational axis and...

Page 30: ...ructure rotational axis Fig 7 Exemplary representation of rotational axis SE30 exemplary 5 2 Product description The rotational axis SE is a precision engineered highly compact electric axis for rotating payloads Further technical information can be found in the chapter 3 Technical data in these installation instructions 1 ...

Page 31: ... a system No warranty will be granted for damage caused by improper installation on the part of the operating company 6 1 Safety instructions for installation and assembly Also observe the safety instructions in chapter 2 Safety instructions in this manual 6 2 Assembly and attachment 6 2 1 Mounting material The accessories depend on the rotational axis used as well as the adapter and weight Fig 8 ...

Page 32: ...1 Version 2 0 6 2 2 Tightening torques For assembling use screws with the following minimum specifications Standard VDI 2230 Screw strength Category 8 8 Surface Galvanized blue oiled or greased Thread Tightening torque M3 1 1 1 4 Nm M4 2 6 3 3 Nm M5 5 2 6 5 Nm M6 9 0 11 3 Nm M8 21 6 27 3 Nm ...

Page 33: ...0Multi Type primary switched power supply primary switched power supply primary switched power supply Primary voltage 90 132VAC 50 60Hz or 180 264VAC 50 60Hz automatic switching 3x340 550 VAC 50 60 Hz 3x230 400 480 VAC 50 60 Hz Secondary voltage 54 80 VDC adjustable 54 80 VDC adjustable DC 72 V Output power 480 W 960 W 1500 W Peak output current 0 5 s 10 A 27 A 50 A Efficiency 88 91 5 85 at nomina...

Page 34: ...Installation assembly and setting 34 56 Assembly instructions EN SE20 SE30 Date 06 09 2021 Version 2 0 6 3 2 Servo controller Fig 10 Overview servo controller ...

Page 35: ...llowing is an overview of the controller s interfaces For more information on the C11x0 controller please refer to the data sheet The controllers are pre configured so that as a rule no software adjustments are necessary If adjustments are to be made the software LinMot Talk can be obtained free of charge from the website www linmot com ...

Page 36: ...Quickstop X4 7 Reference sensor optional X4 2 Logic power supply 24VDC X4 1 Logic voltage supply GND DANGER Danger from electric shock when the safety door is open Work on the electrical system carried out unprofessionally can cause serious or fatal injuries Safely disconnect the power supply unit 72V on the primary side at the controller C11x0 or switch off the input Safety Relay X33 2x RT Ethern...

Page 37: ...llowing is an overview of the controller s interfaces For more information on the C12x0 controller please refer to the data sheet The controllers are pre configured so that as a rule no software adjustments are necessary If adjustments are to be made the software LinMot Talk can be obtained free of charge from the website www linmot com ...

Page 38: ...top X4 7 Reference sensor optional X4 2 Logic power supply 24VDC X4 1 Logic voltage supply GND DANGER Danger from electric shock when the safety door is open Work on the electrical system carried out unprofessionally can cause serious or fatal injuries Safely disconnect the power supply unit 72V on the primary side at the controller C11x0 or switch off the input Safety Relay X33 Net 24V DC GND 24V...

Page 39: ...d setting Assembly instructions EN SE20 SE30 Date 06 09 2021 Version 2 0 39 56 6 3 5 Motor connector Combination connector on axle Combination connector on controller Y connector Insert Controller C11x0 XC Controller C12x0 XC ...

Page 40: ...5 7 A Grey 6 8 B Grey 7 9 B Grey 8 10 Free 11 Free 12 GND Grey 3 Housing Screen outer screen NC Red 1 NC Grey 4 6 4 2 SUB D connector on the controller PIN Function Colour 1 5V pink 2 A sin yellow 3 B cos grey 4 Z data white 5 GND red blue violet 6 Free 7 Free 8 Clock Green 9 A sin Black 10 B cos Red 11 Z Data blue 12 Free 13 Free 14 Free 15 Clock grey pink Housing Screen outer screen Controller C...

Page 41: ...ed in the controller CAUTION Risk of injuries due to uncontrolled parts movements Incorrect programming can cause the rotational axis to make rapid or uncontrolled movements or to drive into the stop without braking and cause serious injuries or damage to property Ensure that the enclosure is closed and that there are no persons or loose parts objects in the working area Have programming carried o...

Page 42: ... be programmed via relative command The existing module for absolute positioning can be converted into a module for relative positioning by changing a variable Possibility 3 Set up with safely reduced speed Please observe the associated instructions for safely reduced speed Type Max speed m s Max Accel m s2 Max Delay m s2 Std Speed m s Std Accel m s2 Std Delay m s2 Max Item mm Max Item mm SE20E x ...

Page 43: ...off the control and use a lockout device to make sure that the control cannot be started up again 2 Connect the encoder cable 3 Connect the motor cable 4 Connect the reference switch cable 5 Switch on the controller unit and check the correct function of the encoder and the reference switch 6 Perform test run Start with slow movements Subsequently under normal operating conditions Commissioning is...

Page 44: ...ly performed troubleshooting work can lead to serious injuries and damage to property Only use trained specialist personnel for troubleshooting All work on the modules must be carried out with the power supply cut off WARNING Risk of injuries due to uncontrolled parts movements Signals from the control system can trigger unintentional movements of the rotational axis which can cause injury Switch ...

Page 45: ...be operated in an environment with abrasive dusts or corrosive or aggressive vapours gases or liquids the approval of Afag must be obtained in advance WARNING Danger of injury due to improper maintenance Improperly carried out maintenance activities can cause considerable damage to property and serious injury Only use trained specialist personnel to carry out the activities Always wear personal pr...

Page 46: ...of the axis Check screws for tight fit 2 Total rotational axis check As required On Acoustic check for unusual noise development in case of unusual displacement movements or hard knocks eliminate malfunction immediately 3 Lubrication points Lubricating Every year Off Chap 9 3 2 Lubrication If necessary press in grease Klübersynth UH1 14 31 via the fluid connections using a grease gun 9 3 2 Lubrica...

Page 47: ...roller C1250 SC XC 1S for Sercos III 080 417 Controller C1250 PN XC 1S for Profinet 080 415 Controller C1250 PL XC 1S for PowerLink 080 413 Controller C1250 PD XC 1S for Profidrivet 080 763 Controller C1250 LU XC 1S for LinUDP 080 741 Controller C1250 IP XC 1S for Ethernet IP 080 411 Controller C1250 EC XC 1S for EtherCat 080 405 Controller C1200 GP XC 1S for General Purpose 080 407 Controller C11...

Page 48: ...ype K05 D R 6 080 248 Motor cable 8m EDM2x ES20 SE20 PEL20 carrier Type KS05 D R 8 080 219 Motor cable 8m EDM2x ES20 SE20 PEL20 carrier Type KS05 W R 8 080 244 Motor cable 8m EDM2x ES20 SE20 PEL20 carrier Type KS05 Y R 8 080 687 Motor cable 8m EDM2x ES20 SE20 Type K05 D R 8 080 236 Motor cable 8m EDM2x ES20 SE20 Type K05 W R 8 080 313 Motor cable 8m EDM2x ES20 SE20 Type K05 Y R 8 080 683 9 5 Repai...

Page 49: ...ccording to type of material and dispose of them properly Scrap metals such as axles modules adapter plates Hand over plastic parts for recycling Sort the rest of the components by their material properties and dispose of them accordingly WARNING Risk of injury due to improper decommissioning and disposal Improperly carried out activities can result in considerable material damage and serious inju...

Page 50: ... 35 EU Low Voltage Directive LVD EN ISO 12100 2010 Safety of machinery General design principles Risk assessment and risk reduction DIN EN 60204 1 2018 Safety of machinery Electrical equipment of machines Part 1 General requirements Note The partly completed machinery must not be put into service until the machinery into which it is to be incorporated has been declared in conformity with the provi...

Page 51: ...reviations 8 I Instructions 7 O Obligations and liability 10 Obligations of the operating company 10 Obligations of the personnel 11 Operation 44 Operator 11 P Packaging 29 Personal protective equipment PPE 12 Personnel qualifications 11 Personnel requirements 11 Protective clothing 12 Protective gloves 12 Q Qualified electrician 11 Qualified personnel 11 R Residual risks 13 S Safety instructions ...

Page 52: ... drawing Rotational axis SE30 4 23 Fig 5 Dimensional drawing rotational axis SE30 B 25 Fig 6 Scope of delivery rotational axis exemplary representation SE30 28 Fig 7 Exemplary representation of rotational axis SE30 exemplary 30 Fig 8 Accessories mounting material 31 Fig 9 Overview of power supply units 33 Fig 10 Overview servo controller 34 Fig 11 Axis controller C11x0 36 Fig 12 Axis controller C1...

Page 53: ...Assembly instructions EN SE20 SE30 Date 06 09 2021 Version 2 0 53 56 ...

Page 54: ...54 56 Assembly instructions EN SE20 SE30 Date 06 09 2021 Version 2 0 ...

Page 55: ...Assembly instructions EN SE20 SE30 Date 06 09 2021 Version 2 0 55 56 ...

Page 56: ...56 56 Assembly instructions EN SE20 SE30 Date 06 09 2021 Version 2 0 ...

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