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OTS

SUNTO

User manual
Instructions for
use and
maintenance

©| Aerservice Equipments S.r.l.
2021 all rights reserved

Reproduction of this manual, total or partial, is forbidden

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Summary of Contents for OTS

Page 1: ...OTS SUNTO User manual Instructions for use and maintenance Aerservice Equipments S r l 2021 all rights reserved Reproduction of this manual total or partial is forbidden ...

Page 2: ...oting 5 2 6 Warning about specific dangers 6 3 UNIT DESCRIPTION 7 3 1 Purpose 7 3 2 Features and versions 8 3 3 Proper use 8 3 4 Improper use of the unit 9 3 5 Marks and labels on the unit 9 3 6 Residual risk 10 4 TRANSPORT AND STORAGE 10 4 1 Transport 10 4 2 Storage 10 5 ASSEMBLY 11 5 1 Unpacking and castors assembling 11 5 2 Flexible hose assembly 12 6 USE 12 6 1 User qualification 12 6 2 Contro...

Page 3: ...erter Technical data 25 9 3 OTS 2torches Technical data 26 9 4 OTS 2torches inverter Technical data 27 9 5 Spare parts and accessories 28 9 6 EC declaration of conformity 29 9 7 UK Declaration of Conformity UKCA 30 9 8 Dimensional drawing 31 9 9 Wiring diagram OTS 1t 32 9 10 Wiring diagram OTS 1t inverter 32 9 11 Wiring diagram OTS 2t 400V 33 9 12 Wiring diagram OTS 2t 110V 33 9 13 Wiring diagram ...

Page 4: ...t authorization by Aerservice Equipments is prohibited Any violation of this prohibition is punishable by law and involves penalties All rights relating to industrial property rights are reserved to Aerservice Equipments 1 3 Instructions for the user These Instructions are an integral part of the unit OTS The user must ensure that all personnel in charge of the unit have adequate knowledge of thes...

Page 5: ...ols in the user manual This warning indicates an imminent dangerous situation Not respecting it can result in death or serious injury This warning indicates a possible dangerous situation Not respecting it can result in death or serious injury This warning indicates a possible dangerous situation Not respecting it can result in minor injury or material damage This warning provides useful informati...

Page 6: ...an be avoided especially in dangerous situations The user shall ensure that the personnel responsible for use and maintenance of the unit shall wear personal protective equipment PPE These are mainly safety shoes goggles and protective gloves Operators must not wear long loose hair baggy clothing or jewelry There is a risk of being trapped or drawn in by the moving parts of the unit In case of any...

Page 7: ...cent components During repairs be careful not to modify the factory parameters so as not to jeopardize safety Check the cables regularly and replace in case of damage Skin contact with welding powders etc can cause irritation to sensitive people Repair and maintenance of the unit must only be carried out by qualified and authorized personnel in compliance with safety requirements and accident prev...

Page 8: ...lexible hoses to fume torches the flexible hose the fume torch and the quick coupling are not included in the unit The fumes rich in polluting particulate are purified through a multi stage filtering section before being released back in the workplace Pos Description Pos Description 1 Control panel 8 Filter inspection door lock 2 Air flow regulator 9 Flexible hose connection 3 On Off switch 10 Swi...

Page 9: ... 660335 2 69 air flow regulation by triac 3 3 Proper use The unit has been conceived to extract and filter the welding fumes generated by industrial welding processes directly at source In principle the unit can be used in all work processes with emission of welding fumes However it is necessary to prevent the unit from sucking in spark showers from grinding or similar Pay attention to the dimensi...

Page 10: ...g the separation process Only by inserting the active carbons filter optional the unit becomes suitable for filtration of these substances The unit is in an outdoor area where it is exposed to atmospheric agents the unit must be installed exclusively in closed and or repaired buildings Only a special version of the unit with specific indications for outdoors can be installed outside Any waste such...

Page 11: ...that make up the filtering section the skin can come into contact with the separated powder and the processes carried out can volatilize this powder It is necessary and mandatory to wear a mask and a protective suit Burning material sucked in and trapped in one of the filters can cause smoldering Switch off the unit close the manual damper in the capture hood and allow the unit to cool down in a c...

Page 12: ... Cut the straps with scissors or cutter Lift up the cardboard box Remove any additional packages contained inside and place them on the ground in a stable manner Using scissors or cutter cut the strap blocking the unit on the pallet Remove any packaging materials such as bubble nylon If castors are already built in the unit continue with this procedure otherwise go to note A Block the front swivel...

Page 13: ...se one of the two inlets To carry out the correct assembly follow the procedure Identify the correct quick coupling according to the flexible hose Insert the hose on the coupling and secure with the hose clamp supplied Insert the quick coupling on the ring nut of the unit Lock by turning clockwise 6 USE Anyone involved in the use maintenance and repair of the unit must have read and understood thi...

Page 14: ...ing green light indicates the start of the cartridge cleaning cycle using compressed air Position 3 LED indicator with fixed yellow light turns on after 600 hours of operation to advise to perform a check on the filters if not replaced yet and a general check on the unit to verify correct functioning Position 4 LED indicator with steady red light lights up when the filter pressure differential gau...

Page 15: ...can consider the guidelines provided below However it is obligatory to gather that information in order to use the equipment correctly General guidelines for the use of the welding torch with integrated fume extraction During welding place the torch nozzle as vertical as possible in order to capture the fumes more effectively Place the torch nozzle close to the welding point to obtain better extra...

Page 16: ...hall be 6 Bar steadily Turn the yellow red main switch to power the unit Wait for the digital panel turning on Press the ON key on the pc board for 3 secs The extractor fan starts running and consequently the unit is opearating 6 6 Automatic Start Stop The unit is standard provided with an automatic START STOP electronic device which automatically starts and stops the extraction according to the a...

Page 17: ...eration of the filter unit will be active until the OFF button is pressed After turning off the extraction the unit will automatically return to the automatic Start Stop mode To ensure proper operation of the automatic Start Stop device it is essential that the ground cable of the welding unit is placed on the metal cabinet of the filter unit and locked in position by the special clamp Check that ...

Page 18: ...tially means cleaning the surfaces removing dust and deposits and checking the condition of the cartridge filter Follow the warnings indicated in the Safety instructions for repairing and troubleshooting chapter Skin contact with dust and other substances deposited on the unit can cause irritation to sensitive persons Danger of serious damage to the respiratory system To avoid contact and inhalati...

Page 19: ...arrower is the air flow with a reduction of the extraction capacity The unit is equipped in all versions with an audible and visual alarm that indicates the need to carry out maintenance of the filters It is forbidden to clean fabric filters all kinds corrugated pocket and cartridge filters Cleaning would cause damage to the filter stuff compromising the function of the filter and leading to escap...

Page 20: ...e plastic bags can be supplied by Aerservice Equipments Insert the new cartridge filter in the special support inside the unit and fasten with the screws b Replacing the active carbons filter Open the air grid on the side of the cabinet Carefully take out the filter avoiding any dust diffusion and close it in a sealed plastic bag Insert the new filter in the guides behind the grid and fasten again...

Page 21: ... addition to the visual alarm on the control panel the unit is also equipped with an acoustic signal generated by a buzzer It is possible to deactivate the acoustic signal and keep only the lighting alarm On the pc board there are the following menus TEST MENU USER MENU ASSISTANCE MENU FACTORY MENU When the Filter Exhaust alarm turns on it is necessary to replace the filters as indicated under poi...

Page 22: ...ents recommends not to turn off any alarm in order to maintain a high level of control over the unit and the maintenance of filters and to safeguard the performance of the unit and the health of the user Inside the USER MENU there is also the FIL BUZ ALERT function about the alarms with buzzer It is possible to set three levels of this functions as follows NO the buzzer acoustic signal is not acti...

Page 23: ...EE plug The extraction hose is blocked Clean or replace the extraction hose Not all fumes are captured Inclination of the welding gun is wrong Read ch 6 3 of this manual Bypass valve on the torch is open Close the bypass valve The expulsion grid is dusty Filter is ruined Replace the cartridge filter The differential switch of the mains supply trips The unit is provided with an inverter with EMC fi...

Page 24: ...oves and a respirator Avoid any diffusion of dangerous dust during disassembly in order not to jeopardize the health of people nearby Use a class H industrial vacuum cleaner to clean up the area For all activities performed on and with the unit comply with the legal obligations for the prevention of accidents and for correct recycling disposal of waste 8 1 Plastics Any plastic materials shall be p...

Page 25: ...g 1 5 STORAGE CAPACITY Kg 0 225 EXTRACTION DATA DESCRIPTION UM VALUE NOTES EXTRACTION CAPACITY m3 h 100 TORCH CONNECTORS No 1 Ø 40 50 60 mm TORCH LENGTH MAX mt 5 Each connector MOTOR POWER kW 1 5 MAINS SUPPLY V Ph Hz 230 1 50 ABSORBED CURRENT A 9 35 NOISE LEVEL dB A 66 ADDITIONAL INFORMATION DESCRIPTION UM VALUE NOTES EXTRACTOR Type Side channel blower HOSE CONNECTOR mm Ø 40 50 60 AIR ACCUMULATION...

Page 26: ...APACITY Kg 0 225 EXTRACTION DATA DESCRIPTION UM VALUE NOTES EXTRACTION CAPACITY m3 h 100 TORCH CONNECTORS No 1 Ø 40 50 60 mm TORCH LENGTH MAX mt 5 Each connector MOTOR POWER kW 1 6 MAINS SUPPLY V Ph Hz 230 1 50 ABSORBED CURRENT A 3 10 NOISE LEVEL dB A 66 ADDITIONAL INFORMATION DESCRIPTION UM VALUE NOTES EXTRACTOR Type Side channel blower HOSE CONNECTOR mm Ø 40 50 60 AIR ACCUMULATION cm3 100 Certif...

Page 27: ...STORAGE CAPACITY Kg 0 225 EXTRACTION DATA DESCRIPTION UM VALUE NOTES EXTRACTION CAPACITY m3 h 100 TORCH CONNECTORS No 2 Ø 40 50 60 mm TORCH LENGTH MAX mt 5 Each connector MOTOR POWER kW 2 2 MAINS SUPPLY V Ph Hz 400 3 50 ABSORBED CURRENT A 4 55 NOISE LEVEL dB A 66 ADDITIONAL INFORMATION DESCRIPTION UM VALUE NOTES EXTRACTOR Type Side channel blower HOSE CONNECTOR mm Ø 40 50 60 AIR ACCUMULATION cm3 2...

Page 28: ...CAPACITY Kg 0 225 EXTRACTION DATA DESCRIPTION UM VALUE NOTES EXTRACTION CAPACITY m3 h 200 TORCH CONNECTORS No 2 Ø 40 50 60 mm TORCH LENGTH MAX mt 5 Each connector MOTOR POWER kW 2 2 MAINS SUPPLY V Ph Hz 400 3 50 ABSORBED CURRENT A 4 55 NOISE LEVEL dB A 66 ADDITIONAL INFORMATION DESCRIPTION UM VALUE NOTES EXTRACTOR Type Side channel blower HOSE CONNECTOR mm Ø 40 50 60 AIR ACCUMULATION cm3 100 Certi...

Page 29: ... 5 COM00146 Potentiometer speed regulator 16 COM00167 Manometer 6 Clamp for ground cable 17 DBRUOTAFISSA075 Fix wheels 7 DBCENT0M2300SS Pcb start stop sensor 18 DBRUOTAFRENO075 Swivel wheels with brake 8 4100000 Inverter In 230 1 Out 230 3 19 DBCERNIERAZN5 Front door hinges 4100002 Inverter In 400 3 Out 400 3 20 COM00143 Front door lock 4100001 Speed regulator Triac 110V 1 21 ARTORTC0F060000 Quick...

Page 30: ...within certain voltage limits Directive 2011 65 EU of the European Parliament and Council June 8th 2011 on the restriction of the utilization of certain substances in the electric and electronic devices The following harmonized standards have been applied UNI EN ISO 12100 2010 Safety of machinery General principles for design Risk assessment and risk reduction UNI EN ISO 13849 1 2016 Safety of mac...

Page 31: ...o 1597 Safety of machinery General principles for design Risk assessment and risk reduction ISO 12100 2010 S I 2008 No 1597 Safety of machinery Safety related parts of control systems Part 1 General principles for design ISO 13849 1 2015 S I 2008 No 1597 Safety of machinery Safety related parts of control systems Part 2 Validation ISO 13849 2 2012 S I 2008 No 1597 Safety of machinery Safety distan...

Page 32: ...Instruction manual for use and maintenance EN Rev 0 aggiornato al 06 11 2020 Con riserva di modifiche tecniche e salvo errori Pag 31 di 39 9 8 Dimensional drawing ...

Page 33: ...Instruction manual for use and maintenance EN Rev 0 aggiornato al 06 11 2020 Con riserva di modifiche tecniche e salvo errori Pag 32 di 39 9 9 Wiring diagram OTS 1t 9 10 Wiring diagram OTS 1t inverter ...

Page 34: ...Instruction manual for use and maintenance EN Rev 0 aggiornato al 06 11 2020 Con riserva di modifiche tecniche e salvo errori Pag 33 di 39 9 11 Wiring diagram OTS 2t 400V 9 12 Wiring diagram OTS 2t 110V ...

Page 35: ...n manual for use and maintenance EN Rev 0 aggiornato al 06 11 2020 Con riserva di modifiche tecniche e salvo errori Pag 34 di 39 9 13 Wiring diagram OTS 2t inverter 400V 9 14 Schema elettrico OTS 2t inverter 230V ...

Page 36: ...nd REV LEDs is not essential for the operation of the unit Aerservice Equipments sets the unit according to the mains supply installed in its factory and therefore the correct operation of the unit is guaranteed The end users need not worry or check the correct wiring of the phases on the mains cable and plug The whole electrical system has perfectly calibrated and verified by Aerservice Equipment...

Page 37: ...Instruction manual for use and maintenance EN Rev 0 aggiornato al 06 11 2020 Con riserva di modifiche tecniche e salvo errori Pag 36 di 39 Wiring diagram of the inverter terminals ...

Page 38: ...n OTS unit needs connecting to the compressed air plant The air must be treated and completely dry free from oils and or humidity The air pressure must be at least 6 Bar The manometer provided has been preset for an operating pressure of 6 Bar If for any reason it is necessary to lower this value you need simply turn the knob on the pressure regulator INFO ...

Page 39: ...Instruction manual for use and maintenance EN Rev 0 aggiornato al 06 11 2020 Con riserva di modifiche tecniche e salvo errori Pag 38 di 39 ...

Page 40: ...N Rev 0 aggiornato al 06 11 2020 Con riserva di modifiche tecniche e salvo errori Pag 39 di 39 Aerservice Equipments S r l Viale dell industria 24 Z I 35020 Legnaro PD Italy Tel 39 049 641 200 E mail info aerservice com equipments aerservice com ...

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